Automated Tool Grinder
Automated Tool Grinder
TOGU III
Achieve the perfect grind every time Development Concept Automated, precise, high-speed grinding • High-precision automated grinding designed specifically for turret punch press tooling. • Servo-controlled wet rotary grinding provides unsurpassed surface finish while significantly increasing tool life. • Easy operation, experienced grinding operator is not required. • Small footprint allows strategic shop placement.
Simple Process of Automated Grinding Control Panel
Step 1 Secure tool in chuck 1
5
2
6
3
7
4
8
Step 2 Select the grind amount
Step 3 Hit the start button
1. On Position 2. Grinding Wheel Down 3. Grinding Wheel Up 4. Emergency Stop 5. Grinding Data Set (Step 2) 6. One Cycle Auto Start (Step 3)
Proceed with Primary Task Automation provides continuous production. While tools are being ground, the operator is able to run the turret punch press.
7. Stop and Grinding Wheel Up 8. Amp Meter
Maintain punches and dies at optimum condition
Small Diameter Punches can be easily ground without breakage (no disassembly needed)
Constant Feed Rate of .002"/min. ensures high quality finish
Roof Top Angle can be easily ground on 2", 31⁄2" and 41⁄2"
Large Station Dies can be quickly ground for a high quality surface finish
Surface Finish Samples
Small Diameter Punch
11⁄4" Punch
Roof Top Punch
41⁄2" Die
Dimensions (inches) 32.7"
Accessories The TOGU III comes with various sizes of jigs and sleeves for easy roof top grinding:
WARNING Only NCT TOOLING or compatible metallic material to NCT TOOLING can be grinded.
TOGU III IN POSITION
GRINDING DATA SET
05 GRINDING WHEEL DOWN
ONE CYCLE AUTO START
GRINDING WHEEL UP
STOP AND GRINDING WHEEL UP
DANGER A
High voltage.
AMMETER
25.6"
• Sleeve for 2" roof top punch • Sleeve for 31⁄2" roof top punch • 41⁄2" punch body jig for roof top punch
73.3"
CAUTION FRONT DOOR can not be opened untill the DELAY TIMER goes off after the automatic operation is finished or cancelled or an emergency stop is activated.
76.0" (Door Open)
Turn main power off before any servicing.
• Dressing Stone
31.5"
Specifications MODEL
TOGU III
Machine Weight Power Supply
1058 lb (excluding a transformer) AC 220 V 3 Phase 2.5 kVA A Transformer is Used Outside AC 220 V Area Air Supply 60 CFM Grinding Wheel CBN ø 5.31 Max. Diameter Tool Size ø 6.30 Max. Grinding 0.039" Main Axis Motor 2 HP 2 P Main Axis Rotation Speed 3000 r.p.m. (60Hz) Main Axis Travel 9.45" Main Axis Feed Motor DC Servo Motor 0.05 HP Main Axis Feed Speed-High 23.6 ipm Main Axis Feed Speed-Middle 2.36 ipm Main Axis Feed Speed-Low 0.002 ipm Table Motor 0.134 HP 4P Table Rotation Speed 72 r.p.m. (60Hz) Cooling Water Pump Motor 0.08 HP 2P Cooling Water Pump Motor Flow 0.9 CFM (60Hz) Specifications subject to change without notice.
Amada America, Inc. 7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com
TOGU III
Achieve the perfect grind every time Development Concept Automated, precise, high-speed grinding • High-precision automated grinding designed specifically for turret punch press tooling. • Servo-controlled wet rotary grinding provides unsurpassed surface finish while significantly increasing tool life. • Easy operation, experienced grinding operator is not required. • Small footprint allows strategic shop placement.
Simple Process of Automated Grinding Control Panel
Step 1 Secure tool in chuck 1
5
2
6
3
7
4
8
Step 2 Select the grind amount
Step 3 Hit the start button
1. On Position 2. Grinding Wheel Down 3. Grinding Wheel Up 4. Emergency Stop 5. Grinding Data Set (Step 2) 6. One Cycle Auto Start (Step 3)
Proceed with Primary Task Automation provides continuous production. While tools are being ground, the operator is able to run the turret punch press.
7. Stop and Grinding Wheel Up 8. Amp Meter
Maintain punches and dies at optimum condition
Small Diameter Punches can be easily ground without breakage (no disassembly needed)
Constant Feed Rate of .002"/min. ensures high quality finish
Roof Top Angle can be easily ground on 2", 31⁄2" and 41⁄2"
Large Station Dies can be quickly ground for a high quality surface finish
Surface Finish Samples
Small Diameter Punch
11⁄4" Punch
Roof Top Punch
41⁄2" Die
Dimensions (inches) 32.7"
Accessories The TOGU III comes with various sizes of jigs and sleeves for easy roof top grinding:
WARNING Only NCT TOOLING or compatible metallic material to NCT TOOLING can be grinded.
TOGU III IN POSITION
GRINDING DATA SET
05 GRINDING WHEEL DOWN
ONE CYCLE AUTO START
GRINDING WHEEL UP
STOP AND GRINDING WHEEL UP
DANGER A
High voltage.
AMMETER
25.6"
• Sleeve for 2" roof top punch • Sleeve for 31⁄2" roof top punch • 41⁄2" punch body jig for roof top punch
73.3"
CAUTION FRONT DOOR can not be opened untill the DELAY TIMER goes off after the automatic operation is finished or cancelled or an emergency stop is activated.
76.0" (Door Open)
Turn main power off before any servicing.
• Dressing Stone
31.5"
Specifications MODEL
TOGU III
Machine Weight Power Supply
1058 lb (excluding a transformer) AC 220 V 3 Phase 2.5 kVA A Transformer is Used Outside AC 220 V Area Air Supply 60 CFM Grinding Wheel CBN ø 5.31 Max. Diameter Tool Size ø 6.30 Max. Grinding 0.039" Main Axis Motor 2 HP 2 P Main Axis Rotation Speed 3000 r.p.m. (60Hz) Main Axis Travel 9.45" Main Axis Feed Motor DC Servo Motor 0.05 HP Main Axis Feed Speed-High 23.6 ipm Main Axis Feed Speed-Middle 2.36 ipm Main Axis Feed Speed-Low 0.002 ipm Table Motor 0.134 HP 4P Table Rotation Speed 72 r.p.m. (60Hz) Cooling Water Pump Motor 0.08 HP 2P Cooling Water Pump Motor Flow 0.9 CFM (60Hz) Specifications subject to change without notice.
Amada America, Inc. 7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com
