Instructions Subject: CEV Manifold Alignment Fixture - Amazon Web ...
020003445 2/11
Instructions Subject: CEV Manifold Alignment Fixture FOUR PORT KIT (020003434) Part Number
Figure 1
Description
Quantity
0901005
8-32x1/2” Phillips Head Screw
5009080
O-ring .239 x .070
8
5009763
O-ring .362 x .103
4
5010332
Insul Manifold Int Carb
1
5011929
Tube 6-8 Valve #4 Water
1
5011930
Tube 5-6-8 Valve #2 Water
1
5011931
Tube 6-8 Valve #3 Water
1
020000986
Raised Four Port Manifold
1
* 020003244
Manifold Fixture - Top
1
* 020003433
Manifold Fixture - Bottom
020003413
10-24x3/8” Cap Screw
020003445
Instructions
5 (1 extra)
1 3 (1 extra) 1
FIVE PORT KIT (020003435) Figure 2 - Manifold & Mounting Plate
Figure 3 - Remove mounting plate & replace these three (3) center tubes (provided).
Part Number
Description
Quantity
0901005
8-32x1/2” Phillips Head Screw
5 (1 extra)
5009080
O-ring .239 x .070
10
5009763
O-ring .362 x .103
4
5010332
Insul Manifold Int Carb
1
5011929
Tube 6-8 Valve #4 Water
1
5011930
Tube 5-6-8 Valve #2 Water
1
5011931
Tube 6-8 Valve #3 Water
1
020000987
Raised Five Port Manifold
1
* 020003244
Manifold Fixture - Top
1
* 020003433
Manifold Fixture - Bottom
1
020003413
10-24x3/8” Cap Screw
020003445
Instructions
3 (1 extra) 1
Important Please read all instructions before starting TOOLS REQUIRED: Phillips Head Screwdriver & 5/32 Allen Wrench 1. Shut off C02 and water. Figure 4 - Gap below bottom O-ring * If 2-piece SS manifold fixture already exists, replacement of tubes is not necessary.
2. Depressurize the water system and bleed pressure down. 3. Disconnect the power supply and remove the merchandiser, bonnet, light kit and refrigeration deck. (Figure 1) 4. Depressurize and shut down syrup pumps to three (3) valves having tubes replaced. 5. Remove manifold and stainless steel (SS) or plastic mounting plate fixture. (Figure 2 & Figure 3).
Figure 5 - Proper Alignment
Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com
CEV Manifold Alignment Fixture
020003445 2/11 6. Remove three (3) valves and valve blocks associated with the three (3) manifold tubes being replaced. 7. Align new fixture bottom by sliding tubes into bottom groove (Figure 4). While holding bottom fixture, slide the new fixture top (Figure 5) into bottom groove. 8. Making sure the new fixture top and new fixture bottom is located properly (Figure 5 & Figure 6), use a Phillips screwdriver to fully tighten three (3) screws. 9. Using pre-lubricated o-rings (supplied), replace all o-rings on remaining tubes going into manifold.
Figure 6 - Tighten with 5/32 Allen Wrench
10. Place manifold onto tubes and screw the four (4) screws (020001284) to new manifold fixture with a phillips head screwdriver (Figure 7). 11. Adjust manifold plungers to their previous locations regarding carbonated or non-carbonated. 12. Pressurize water system C02 and syrup pumps. Check for leaks. 13. Reinstall refrigeration deck and light kit. Fill tub until full. 14. Apply manifold insulation. (Figure 8) 15. Reconnect power supply. Check for leaks. 16. Reinstall bonnet and merchandiser.
Figure 7
NOTE: •
Not all o-rings will be needed if replacing the three (3) tubes is necessary (Figure 3)
•
Discard old tubes. These tubes are NOT to be used on any other units.
•
On five (5) valve units with four (4) port manifolds due to the #1 water location on four (4) and five (5) port manifolds being different. Part #’s stay the same but tube call outs change from: #2 water to #1 water - 5011930
Figure 8
#3 water to #2 water - 5011931 #4 water to #3 water - 5011929
Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com
Instructions Subject: CEV Manifold Alignment Fixture FOUR PORT KIT (020003434) Part Number
Figure 1
Description
Quantity
0901005
8-32x1/2” Phillips Head Screw
5009080
O-ring .239 x .070
8
5009763
O-ring .362 x .103
4
5010332
Insul Manifold Int Carb
1
5011929
Tube 6-8 Valve #4 Water
1
5011930
Tube 5-6-8 Valve #2 Water
1
5011931
Tube 6-8 Valve #3 Water
1
020000986
Raised Four Port Manifold
1
* 020003244
Manifold Fixture - Top
1
* 020003433
Manifold Fixture - Bottom
020003413
10-24x3/8” Cap Screw
020003445
Instructions
5 (1 extra)
1 3 (1 extra) 1
FIVE PORT KIT (020003435) Figure 2 - Manifold & Mounting Plate
Figure 3 - Remove mounting plate & replace these three (3) center tubes (provided).
Part Number
Description
Quantity
0901005
8-32x1/2” Phillips Head Screw
5 (1 extra)
5009080
O-ring .239 x .070
10
5009763
O-ring .362 x .103
4
5010332
Insul Manifold Int Carb
1
5011929
Tube 6-8 Valve #4 Water
1
5011930
Tube 5-6-8 Valve #2 Water
1
5011931
Tube 6-8 Valve #3 Water
1
020000987
Raised Five Port Manifold
1
* 020003244
Manifold Fixture - Top
1
* 020003433
Manifold Fixture - Bottom
1
020003413
10-24x3/8” Cap Screw
020003445
Instructions
3 (1 extra) 1
Important Please read all instructions before starting TOOLS REQUIRED: Phillips Head Screwdriver & 5/32 Allen Wrench 1. Shut off C02 and water. Figure 4 - Gap below bottom O-ring * If 2-piece SS manifold fixture already exists, replacement of tubes is not necessary.
2. Depressurize the water system and bleed pressure down. 3. Disconnect the power supply and remove the merchandiser, bonnet, light kit and refrigeration deck. (Figure 1) 4. Depressurize and shut down syrup pumps to three (3) valves having tubes replaced. 5. Remove manifold and stainless steel (SS) or plastic mounting plate fixture. (Figure 2 & Figure 3).
Figure 5 - Proper Alignment
Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com
CEV Manifold Alignment Fixture
020003445 2/11 6. Remove three (3) valves and valve blocks associated with the three (3) manifold tubes being replaced. 7. Align new fixture bottom by sliding tubes into bottom groove (Figure 4). While holding bottom fixture, slide the new fixture top (Figure 5) into bottom groove. 8. Making sure the new fixture top and new fixture bottom is located properly (Figure 5 & Figure 6), use a Phillips screwdriver to fully tighten three (3) screws. 9. Using pre-lubricated o-rings (supplied), replace all o-rings on remaining tubes going into manifold.
Figure 6 - Tighten with 5/32 Allen Wrench
10. Place manifold onto tubes and screw the four (4) screws (020001284) to new manifold fixture with a phillips head screwdriver (Figure 7). 11. Adjust manifold plungers to their previous locations regarding carbonated or non-carbonated. 12. Pressurize water system C02 and syrup pumps. Check for leaks. 13. Reinstall refrigeration deck and light kit. Fill tub until full. 14. Apply manifold insulation. (Figure 8) 15. Reconnect power supply. Check for leaks. 16. Reinstall bonnet and merchandiser.
Figure 7
NOTE: •
Not all o-rings will be needed if replacing the three (3) tubes is necessary (Figure 3)
•
Discard old tubes. These tubes are NOT to be used on any other units.
•
On five (5) valve units with four (4) port manifolds due to the #1 water location on four (4) and five (5) port manifolds being different. Part #’s stay the same but tube call outs change from: #2 water to #1 water - 5011930
Figure 8
#3 water to #2 water - 5011931 #4 water to #3 water - 5011929
Manitowoc Beverage Systems Sellersburg, 2100 Future Drive, Sellersburg, IN 47172, Tel: 812-246-7000, www.manitowocbeverage.com
