service parts list - Amazon Simple Storage Service (S3)
BULLETIN NO.
SERVICE PARTS LIST
54-24-2602 REVISED BULLETIN 54-24-2601
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
M18 1/2" COMPACT HAMMER-DRILL CATALOG NO.
00
STARTING SERIAL NO.
2602-20
DATE Aug. 2013
WIRING INSTRUCTION
C15C
SEE PAGE 3
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
12 15 24 12 16 17 8
25
9
29 See page 2 for instructions
14
Brush Card Assy.
26
26
27
6 13 18 19 26 27
17
6 27
18
9 28 24
10
26 27
13 5 4
19
*
6
* 14 15 = Part number change from previous service parts list.
7 22
23 BIT HOLDER, OPTIONAL
2
S31
1 S32
11 12
33S
Belt Clip No. 42-70-5150 S33
S = Optional, Not
Standard Equipment
32S
16
80 81 82
34S
3 FIG. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 24 25 26 27 28 29
PART NO. 05-88-1500 42-66-0785 06-82-6350 18-01-3016 16-01-3015 22-22-1550 45-24-0250 42-42-0850 23-66-1236 40-50-1090 10-20-2695 45-30-0270 --------------05-88-0675 ----------------------------42-50-1060 ----------------------------12-20-2602 14-29-0376 31-44-2635 42-55-2603 ----------------------------23-66-1237 42-62-0526
DESCRIPTION OF PART NO. REQ. M6 x 1.0 LH Chuck Screw w/ locking patch (1) 1/2” Keyless Chuck (1) M3 x 16 Pan Hd. Plastite T-10 Screw (7) Service Field (1) Service Armature Assembly (1) Brush Card (1) High / Low Shifter (1) Forward / Reverse Button (1) Service Switch Assembly (1) Compression Spring (1) Warning Label (1) Rubber Slug (4) PCBA (1) M3.0 x 20mm End Cap/Gearcase Scr T-10 (8) Left Handle (1) Right Handle (1) End Cap (1) LED Assembly (1) Terminal Block Assembly (1) Service Nameplate Kit (1) Service Gearcase Assembly (1) Service Housing Kit (1) Carrying Case, Optional (1) Brush Spring - Right Handed (2) Brush Spring - Left Handed (2) Switch and Housing Kit (1) Side Handle Assembly (1)
81
S
There are 2 belt clip designs for this tool. The inital design, Belt Clip #34, 42-70-5150 is being discontinued and replaced by Belt Clip Assembly #80, 42-70-2653.
FIG. 31 32 33 34 80 81 82
PART NO. 43-72-0550 45-88-1935 06-82-5275 42-70-5150 42-70-2653 -----------------------------
S
82
DESCRIPTION OF PART NO. REQ. Bit Holder, Optional (1) Washer, Optional (1) 6-32 x 5/16” Pan Hd. T-15 Screw, Optional (2) Belt Hook, Optional (1) Belt Clip Assembly (1) Belt Clip (1) Belt Clip Screw (1)
MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 4
INSTALLING BRUSH SPRINGS ON A BRUSH CARD ASSEMBLY WITH FOUR (4) BRUSHES There are two RH Brush Springs and two LH Brush Springs. Follow the instructions below for proper installation. Black Red Brush Card Assy.
Brush Shunt (4 places) Right Brush Spring (2x) Carbon Brush (4x) Left Brush Spring (2x) Be sure carbon brush is in brush tube with brush shunt moving freely in side groove of tube. Place brush spring over post with short leg positioned downward as shown. Be sure spring is completely down with short leg trapped against 'Y' shaped wall on brush card. While holding spring in place, bring the long leg of spring over the brush tube and through rear opening of tube. Position rounded hook of spring in groove on back of carbon brush. Be sure to check for free movement between carbon brush, brush shunt and brush spring.
Wrong
Correct Short leg of spring to the bottom
BRUSH CARD ASSEMBLY
Sleeve 13
2 14
1
LED SWITCH
Orange 6 White 8
Orange 5
9 Brown
Watch for pinched wires in this area.
7 Green
PCBA
3 Red
14 Yellow 13 Blue
Black 4
12 Red
TERMINAL BLOCK ASSEMBLY
= WIRE TRAPS
11 Blue 10 Black
*
NOTE: Compression spring (10) is positioned between the bottom/back of the left housing half (15) and the back of the terminal block assembly (19) as shown. 10
WIRING SPECIFICATIONS Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Wire Color Black Red Red Black Orange Orange Green White Brown Black Blue Red Blue Yellow
Origin or Gauge ---------------------------------------------------------
Length ---------------------------------------------------------
Terminals, Connectors and 1 or 2 End Wire Preparation Component of Brush Card Assy. Connect to M2 on Switch. Component of Brush Card Assy. Connect to M1 on Switch. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assy. (LED) Component of Switch/Brush Card/Terminal Block Assy. (LED)
15
19
SERVICE PARTS LIST
54-24-2602 REVISED BULLETIN 54-24-2601
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
M18 1/2" COMPACT HAMMER-DRILL CATALOG NO.
00
STARTING SERIAL NO.
2602-20
DATE Aug. 2013
WIRING INSTRUCTION
C15C
SEE PAGE 3
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
12 15 24 12 16 17 8
25
9
29 See page 2 for instructions
14
Brush Card Assy.
26
26
27
6 13 18 19 26 27
17
6 27
18
9 28 24
10
26 27
13 5 4
19
*
6
* 14 15 = Part number change from previous service parts list.
7 22
23 BIT HOLDER, OPTIONAL
2
S31
1 S32
11 12
33S
Belt Clip No. 42-70-5150 S33
S = Optional, Not
Standard Equipment
32S
16
80 81 82
34S
3 FIG. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 24 25 26 27 28 29
PART NO. 05-88-1500 42-66-0785 06-82-6350 18-01-3016 16-01-3015 22-22-1550 45-24-0250 42-42-0850 23-66-1236 40-50-1090 10-20-2695 45-30-0270 --------------05-88-0675 ----------------------------42-50-1060 ----------------------------12-20-2602 14-29-0376 31-44-2635 42-55-2603 ----------------------------23-66-1237 42-62-0526
DESCRIPTION OF PART NO. REQ. M6 x 1.0 LH Chuck Screw w/ locking patch (1) 1/2” Keyless Chuck (1) M3 x 16 Pan Hd. Plastite T-10 Screw (7) Service Field (1) Service Armature Assembly (1) Brush Card (1) High / Low Shifter (1) Forward / Reverse Button (1) Service Switch Assembly (1) Compression Spring (1) Warning Label (1) Rubber Slug (4) PCBA (1) M3.0 x 20mm End Cap/Gearcase Scr T-10 (8) Left Handle (1) Right Handle (1) End Cap (1) LED Assembly (1) Terminal Block Assembly (1) Service Nameplate Kit (1) Service Gearcase Assembly (1) Service Housing Kit (1) Carrying Case, Optional (1) Brush Spring - Right Handed (2) Brush Spring - Left Handed (2) Switch and Housing Kit (1) Side Handle Assembly (1)
81
S
There are 2 belt clip designs for this tool. The inital design, Belt Clip #34, 42-70-5150 is being discontinued and replaced by Belt Clip Assembly #80, 42-70-2653.
FIG. 31 32 33 34 80 81 82
PART NO. 43-72-0550 45-88-1935 06-82-5275 42-70-5150 42-70-2653 -----------------------------
S
82
DESCRIPTION OF PART NO. REQ. Bit Holder, Optional (1) Washer, Optional (1) 6-32 x 5/16” Pan Hd. T-15 Screw, Optional (2) Belt Hook, Optional (1) Belt Clip Assembly (1) Belt Clip (1) Belt Clip Screw (1)
MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 4
INSTALLING BRUSH SPRINGS ON A BRUSH CARD ASSEMBLY WITH FOUR (4) BRUSHES There are two RH Brush Springs and two LH Brush Springs. Follow the instructions below for proper installation. Black Red Brush Card Assy.
Brush Shunt (4 places) Right Brush Spring (2x) Carbon Brush (4x) Left Brush Spring (2x) Be sure carbon brush is in brush tube with brush shunt moving freely in side groove of tube. Place brush spring over post with short leg positioned downward as shown. Be sure spring is completely down with short leg trapped against 'Y' shaped wall on brush card. While holding spring in place, bring the long leg of spring over the brush tube and through rear opening of tube. Position rounded hook of spring in groove on back of carbon brush. Be sure to check for free movement between carbon brush, brush shunt and brush spring.
Wrong
Correct Short leg of spring to the bottom
BRUSH CARD ASSEMBLY
Sleeve 13
2 14
1
LED SWITCH
Orange 6 White 8
Orange 5
9 Brown
Watch for pinched wires in this area.
7 Green
PCBA
3 Red
14 Yellow 13 Blue
Black 4
12 Red
TERMINAL BLOCK ASSEMBLY
= WIRE TRAPS
11 Blue 10 Black
*
NOTE: Compression spring (10) is positioned between the bottom/back of the left housing half (15) and the back of the terminal block assembly (19) as shown. 10
WIRING SPECIFICATIONS Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Wire Color Black Red Red Black Orange Orange Green White Brown Black Blue Red Blue Yellow
Origin or Gauge ---------------------------------------------------------
Length ---------------------------------------------------------
Terminals, Connectors and 1 or 2 End Wire Preparation Component of Brush Card Assy. Connect to M2 on Switch. Component of Brush Card Assy. Connect to M1 on Switch. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assembly. Component of Switch/Brush Card/Terminal Block Assy. (LED) Component of Switch/Brush Card/Terminal Block Assy. (LED)
15
19
