1. Significance of Safety Control on Crawler Crane
Crawler Crane Safety Control Report
Liu Jinjiang November 22, 2010
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P1
Crawler Crane Safety Control Report
Outline 1. Significance of Safety Control on Crawler Crane 2. Analysis of Common Crawler Crane Accidents 3. Crawler Crane Safety Control Methods QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P2
Crawler Crane Safety Control Report
1. Significance of Safety Control on Crawler Crane Social responsibilities－Securing life and property Prerequisites for corporate survival and development
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P3
1. Significance of Safety Control on Crawler Crane Social responsibilities－Securing life and property Crawler crane is a special equipment mainly used in nuclear power, wind power, coal-fired power plant, petro-chemistry, shipbuilding, metallurgy, and large-scale construction projects, etc. The safety in operation is of critical importance to workers, loaded components & parts and construction schedule!
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P4
1. Significance of Safety Control on Crawler Crane Prerequisites for corporate survival and development Once an accident occurs, there will be catastrophic consequences: reputation tarnished, development hampered, and even the whole company destroyed.
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P5
Crawler Crane Safety Control Report 2.Analysis of Common Crawler Crane Accidents ① Types of accidents ② Causes behind accidents ③ Case study
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P6
① Types of accidents 1992-2006 Death toll in crawler crane accidents in the US
Source: Census of Fatal Occupational Injuries (CFOI) by the US Bureau of Labor Statistics QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P7
②Causes behind accidents
Manufacturers Clients Force Majeure
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P8
Causes behind accidents Analysis by China and Japan Crane Association: 85％of the crane accidents are use-related accidents: 65％from improper operation.
20％from improper maintenance.
The majority are tip-over accidents: There are multiple reasons causing tip-over accidents. The typical ones are: insufficient ground bearing pressure, uneven ground, gust, overload, sideload, abrupt movement and sudden stop, mistakes in multiple-crane loading operation, etc. QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P9
③Case Study July 14, 1999·Miller Park-Clip of Crane Tip-over
The overall economic loss was about 1 billion USD, including compensation, insurance, recovery, delay in construction, etc. The construction of the stadium was not resumed until January 2000. QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P10
Case Study
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P11
Crawler Crane Safety Control Report
3. Crawler Crane Safety Control Methods
① National regulations ② Manufacturers ③ Clients
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P12
① National regulations
International Safety Standards:
1
European standards：EN13000 Crane－Mobile crane.
2
US standards: ANSI B30.5 for truck crane and locomotive crane.
……
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P13
National Regulations The Regulations on Safety Supervision for Special Equipment stipulate: The design company and designers are responsible for the quality and safe performance of special
1
equipment. The manufacturer is responsible for the quality and
2
safe performance of special equipment. Before delivery, any special equipment is obliged to providing literature according to laws and
3
regulations and ensuring the supply of ready parts.
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P14
3.Safety Control Methods on Crawler Crane
② Manufacturers ① Design control ② Process control ③ Quality control ④ Test control ⑤ Document control
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P15
3.Safety Control Methods on Crawler Crane
③ Clients ① Strict compliance with standards, regulations and instructions, etc. ② Training, evaluation and certification system for operators. ③ Routine & mandatory maintenance and check on the crane. ④ Strict loading plan and management system. ⑤ Prevention of force majeure. QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P16
Crawler Crane Safety Control Report
THE END
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P17
Liu Jinjiang November 22, 2010
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P1
Crawler Crane Safety Control Report
Outline 1. Significance of Safety Control on Crawler Crane 2. Analysis of Common Crawler Crane Accidents 3. Crawler Crane Safety Control Methods QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P2
Crawler Crane Safety Control Report
1. Significance of Safety Control on Crawler Crane Social responsibilities－Securing life and property Prerequisites for corporate survival and development
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P3
1. Significance of Safety Control on Crawler Crane Social responsibilities－Securing life and property Crawler crane is a special equipment mainly used in nuclear power, wind power, coal-fired power plant, petro-chemistry, shipbuilding, metallurgy, and large-scale construction projects, etc. The safety in operation is of critical importance to workers, loaded components & parts and construction schedule!
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P4
1. Significance of Safety Control on Crawler Crane Prerequisites for corporate survival and development Once an accident occurs, there will be catastrophic consequences: reputation tarnished, development hampered, and even the whole company destroyed.
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P5
Crawler Crane Safety Control Report 2.Analysis of Common Crawler Crane Accidents ① Types of accidents ② Causes behind accidents ③ Case study
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P6
① Types of accidents 1992-2006 Death toll in crawler crane accidents in the US
Source: Census of Fatal Occupational Injuries (CFOI) by the US Bureau of Labor Statistics QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P7
②Causes behind accidents
Manufacturers Clients Force Majeure
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P8
Causes behind accidents Analysis by China and Japan Crane Association: 85％of the crane accidents are use-related accidents: 65％from improper operation.
20％from improper maintenance.
The majority are tip-over accidents: There are multiple reasons causing tip-over accidents. The typical ones are: insufficient ground bearing pressure, uneven ground, gust, overload, sideload, abrupt movement and sudden stop, mistakes in multiple-crane loading operation, etc. QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P9
③Case Study July 14, 1999·Miller Park-Clip of Crane Tip-over
The overall economic loss was about 1 billion USD, including compensation, insurance, recovery, delay in construction, etc. The construction of the stadium was not resumed until January 2000. QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P10
Case Study
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P11
Crawler Crane Safety Control Report
3. Crawler Crane Safety Control Methods
① National regulations ② Manufacturers ③ Clients
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P12
① National regulations
International Safety Standards:
1
European standards：EN13000 Crane－Mobile crane.
2
US standards: ANSI B30.5 for truck crane and locomotive crane.
……
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P13
National Regulations The Regulations on Safety Supervision for Special Equipment stipulate: The design company and designers are responsible for the quality and safe performance of special
1
equipment. The manufacturer is responsible for the quality and
2
safe performance of special equipment. Before delivery, any special equipment is obliged to providing literature according to laws and
3
regulations and ensuring the supply of ready parts.
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P14
3.Safety Control Methods on Crawler Crane
② Manufacturers ① Design control ② Process control ③ Quality control ④ Test control ⑤ Document control
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P15
3.Safety Control Methods on Crawler Crane
③ Clients ① Strict compliance with standards, regulations and instructions, etc. ② Training, evaluation and certification system for operators. ③ Routine & mandatory maintenance and check on the crane. ④ Strict loading plan and management system. ⑤ Prevention of force majeure. QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P16
Crawler Crane Safety Control Report
THE END
QUALITY CHANGES THE WORLD
SANY SCIENCE AND TECHNOLOGY SHANGHAI CO.,LTD.
P17
