Illustrated Parts: Model 740 Power Safe
BCS America LLC 5001 N Lagoon Ave Portland, OR 97217
Revised 7/10/2017
www.bcsamerica.com Phone: 800-543-1040 Fax: 800-777-7069
740
Serial Number Range
Bumper/ Accessories
898000 - ------
01.00 Revised 01/27/2016
700PS.A02.01 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
55257623 56157399 58056991 58057266 56156241
GUARD, LONG STEERING COLUMN GUARD SUPPORT GROMMET, GUARD SUPPORT GUIDE, CABLE SUPPORT BRACKET
1 2 3 4 5
31112085 31112154 31112171 31121008 31241060
SCREW HEX M6X16 CAPSCREW M8X40 SCREW TE M8X16 CAPSCREW M8X40 NUT, LOCK M6 STANDARD
11 12 13 14 15
6 7 8 9 10
31241084 31510099 31510100 55257621 55257622
NUT, LOCK M8 FLANGED SCREW, SELF TAPPING M6.3X38 SCREW, SELF TAPPING M6.3X19 LOWER GUARD BUMPER GUARD
16 59053021R
BUMPER, HONDA
740
Electrical System
Serial Number Range
02.00
898000 - ------
Revised 01/27/2016
700PS.Q01.1 ID
PART NO
DESCRIPTION
ID
PART NO
1 2 3 4
31100201 31121558 31241060 31411064
BOLT W/SQUARE NUT M6X12 BOLT M6X16 LOCKNUT M6 STANDARD WASHER FLAT M6.4X12.5
10 58157405 11 59057390
5 6 7 8 9
31411090 56119937 56157387 58047460 58135225
WASHER FLAT M9X24 BRACKET - BATTERY ROD CABLE - ELECTRIC STARTER RUBBER BUFFER - VIBRATION
DESCRIPTION
RUBBER STOPPER BOX - BATTERY
740
Serial Number Range
Clutch Control
898000 - ------
03.00 Revised 01/27/2016
700PS.B01.2 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
30000197 31112084 31152060 31152063 31480184
NIPPLE M+M 3/8 CAP SCREW SCREW TCEI M6X30 SCREW TCEI M6X20 COPPER WASHER 16,7X22/1,5
16 17 18 19 20
56156224 56156658 56356242 56356661 56456657 56456567
SHIELD VALVE SEAT BOLT COUNTERWEIGHT VALVE
6 7 8 9 10 11 12 13 14 15
34221040 35211050 35211060 38211400 51156214
CYLINDRICAL PLUG SEEGER RING SEEGER RING E 6 OIL SEAL COVER
58056192 58056221 58056222 580C0041 58170021
SPRING SPRING SPRING PLUG PLUG
52456217 52456220 52456223 52456235 55256228
DRIVEN GEAR DISTRIBUTOR GEAR PUMP GEAR ROLLER
21 22 23 24 25 26 27 28 29
59056225Z CLUTCH LEVER 59056230Z LEVER 59256200 CLUTCH FLANGE F0844273090 GASKET 22X28X1,5 CU 99,5
740
Serial Number Range
Clutch
898000 - ------
04.00 Revised 01/27/2016
700PS.C01.1 ID
PART NO
DESCRIPTION
ID
PART NO
1 2 3 4 5
37141253 37161500 38118859 38120500 38140850
BEARING BEARING O-RING RING RING
11 56556213 12 59256693
6 7 8 9 10
52456694 53156210 53156218 56156247 56356216
CLUTCH, BASKET SUMP PISTON PIN RING
DESCRIPTION
SPRING FRICTION DISK KIT
740
Serial Number Range
Clutch Hyd Filter and Drive Coupler
898000 - ------
05.00 Revised 01/27/2016
700PS.D01.1 ID
PART NO
DESCRIPTION
ID
PART NO
1 2 3 4 5
31112099 38110873 53156209 58056208 59256037
BOLT O-RING 108 (8,73X1,78) CONNECTION FILTER HYDRAULIC BLOCK GX390
A 31100031 B 52456233 C 56556282
DESCRIPTION
BOLT 3/8-24X1.25" HUB WASHER
740
Serial Number Range
Clutch Plate Adapter
898000 - ------
06.00 Revised 01/27/2016
700PS.F01.1 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
31100015 31241083 31312073 38119823 38213500
SCREW TE 3/8X1" SELFLOCK NUT M8 FLANG STUD BOLT O-RING OIL SEAL
6 7 8 9 10
52456236 PUMP GEAR 53156205 ENGINE FLANGE GX390 56156281 CENTERING BUSHING 56356239 WASHER, SPACER F0803075500 O-RING 2100 (25,12X1,78)
740
Serial Number Range
Gearbox
07.00
898000 - ------
Revised 01/27/2016
700PS.G02.1 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
31112083 31112170 31221121 31241084 31312082
SCREW SCREW TE C/F M8X20 NUT M12X1,25 SELF LOCK NUT M8 7 STUD BOLT M8X38X14X20
11 12 13 14 15
31480184 53143875B 53156202B 53156332B 55102678
COPPER WASHER 16,7X22/1,5 GEARBOX HOUSING COVER BOX CASING REAR COVER RUBBER RING
6 7 8 9 10
31312084 31312094 31312125 31312125 31421132
STUD BOLT M8X58X16X16 STUD BOLT M8X68X14X36 PTO STUD PTO STUD WASHER 13X24X2,8
16 17 18 19 20
56147520Z 58043053 58043117 59056244 59056672
COVER CYLINDRICAL PLUG COVER GASKET HOSE DIP STICK
740
Serial Number Range
Transmission
898000 - ------
08.00 Revised 01/27/2016
700PS.H03.1 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
31112211 31421101 34211042 34213060 34213061
SCREW TE M10X30 WASHER ROLL PIN 4X25 ROLL PIN ROLL PIN
21 22 23 24 25
52456360 52456362 52456370 52456389 52456390
SLIDER COUPLING SLIDER LEVER LEVER
6 7 8 9 10
35111053 35111055 35121031 35211120 37111150
SEEGER RING I 52 SEEGER RING I 55 SEEGER RING E 30 SEEGER RING E 12 BEARING
26 27 28 29 30
56356328 56356329 56356330 56356331 56356348
SHIM, 1.5MM SHIM, 1.6MM SHIM, 1.7MM SHIM, 1.8MM SHIM
11 12 13 14 15
37111152 37112229 37141250 37320120 37910832
BEARING BEARING BEARING ROLLER CAGE 12X15/10 BALL 1/4
31 32 33 34 35
56456347 56456351 56456476 58043086 58056391
GEAR GEAR PIN WORM SHAFT SHOE SPRING
16 17 18 19 20
38213800 52456336 52456340 52456349 52456354
OIL SEAL PTO SHAFT SHAFT GEAR SUPPORT GEAR
36 37
59056365 59056383
PTO GEAR TRIPLE GEAR
740
Serial Number Range
Wheel Axle & Diffential
898000 - ------
09.00 Revised 01/27/2016
700PS.I03.0 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
31112166 31112167 31211100 31241080 31241084
SCREW TE C/F M8X25 SCREW TE C/F M8X30 NUT M10 SELFLOCK NUT M8 SELFLOCK NUT M8
16 17 18 19 20
52448187N 52448188N 53243851N 56148184 56156219Z
AXLE SHAFT AXLE SHAFT HUB RING LEVER
6 7 8 9 10
31312080 31312102 31423084 31423105 35111047
STUD BOLT M8X46X20X12 STUD BOLT M10X40X24X12 SPRING WASHER 8,4 SPRING WASHER 10,5 SEEGER RING I 47
21 22 23 24 25
56156827N 56156828Z 56443871 56448183 56448196
STOP STOP ROD SPACER COUPLING
11 12 13 14 15
35211060 37111250 37111253 38111400 38213002
SEEGER RING E 6 BEARING BEARING O-RING 2056 (14,00X1,78) OIL SEAL
26 27 28 29
58043855 58043874 58043881N 59048199
GASKET SPRING SPRING DIFFERENTIAL GEAR
13 9
4
7
740
Serial Number Range
Handlebars
898000 - ------
12.00 Revised 01/27/2016
700PS.K03.1 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
31112089 31121020 31211080 31241060 31241065
SCREW TE M6X25 SCREW NUT M8 SELF LOCK NUT M6 SELF LOCK NUT M6
16 17 18 19 20
58056187 58056188 58056593 58056595 58056816
CABLE & SHEATH, OPC CABLE & SHEATH, CLUTCH SPRING ADJUSTING SCREW CABLE & SHEATH, THROTTLE
6 7 8 9 10
55256185 56148470N 56156603Z 56156874N 56356184Z
LEVER LEVER SPACER PANEL LEVER PIN
21 22 23 24 25
58056844 58057422 58147704 58150313 59256178
CABLE & SHEATH BRAKE CABLE & SHEATH,HANDLEBAR REL. ADJUSTING SCREW CABLE CLAMP HANDLE BAR
11 12 13 14 15
58002538 58048000 58056155 58050345 58056186Z
COMMAND LEVER GRIP SPRING SPRING SPRING
740
Handlebar Controls
Serial Number Range
13.00
898000 - ------
Revised 01/27/2016
700PS.L03.1 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
31100451 31112090 31121020 31121024 31211080
SCREW 3,5X25 SCREW TE M6X16 SCREW SCREW TBCEI FL.M4X25 NUT M8
21 22 23 24 25
56156834Z 56156859Z 56356833Z 56356840Z 56356858Z
INDEXING BOLT FORK SMALL PLATE CLAMPING SCREW PIN
6 7 8 9 10
31241042 31241084 34213020 52156810Z 53156860
SELFLOCK NUT M4 SELFLOCK NUT M8 ROLL PIN 4X20 SPIROL LEVER, FORWARD/REVERSE LEVER
26 27 28 29 30
58047712 58048009 58049830 58056595 58056837
SPRING SWITCH SPRING ADJUSTING SCREW WIRING, MOTOR STOP
11 12 13 14 15
55157212 55157213 55157214 55157215 55256197
UPPER HANDLE HALF, BLACK LOWER HANDLE HALF, BLACK UPPER HANDLE HALF, RED LOWER HANDLE HALF, RED LEVER, ON/OFF SWITCH
31 32 33 34 35
58056845 58056846 58056847 59256850 59256180
CABLE & SHEATH, PARKING BRAKE CABLE & SHEATH, REVERSE CABLE & SHEATH, DIFFERENTIAL SUPPORT RH SUPPORT LH
16 17 18 19 20
55256757 55256835 55256836 56148287 56156832Z
PULLEY COVER CROSSPIECE STUD BOLT U BOLT
740
Serial Number Range
Brakes
898000 - ------
14.00 Revised 01/27/2016
700PS.N02.1 ID
PART NO
DESCRIPTION
ID
PART NO
1 2 3 4 5
31112090 31112166 31152085 31241084 56356840
SCREW M6X16 SCREW M8X25 SCREW, M8X25 NUT, LOCK M8 FLANGED SCREW, CLAMPING
11 59048200N 12 59048208N
6 7 8 9 10
58048214 58048215 58056918 56148218N 56156831Z
SHOE SPRING SPRING BRAKE DRUM FORK
DESCRIPTION
LEVER, HALF DISC COMPLETE PIN, HALF DISC COMPLETE
740
Serial Number Range
Wheels
898000 - ------
15.00 Revised 01/27/2016
700PS.P01.1 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3
312.11100 313.12102 314.23105
NUT, M10 STUD, M10X40X24X12 WASHER, M10.5
4 5
NSI 922.43685
USE ITEM# 685 PAIR WHEEL EXTENSIONS COMPLETE
A B
391.13502 391.14008 391.14010 391.15010 391.15012 391.16018
TIRE 3.50 - 8" TIRE 4.00 - 8" TIRE 4.00 - 10" TIRE 5.00 - 10" TIRE 5.00 - 12" TIRE 6.50 - 12"
394.13502 394.14008 394.15010 394.15010 394.15012 394.16018
TUBE 3.50 - 8" TUBE 4.00 - 8" TUBE 4.00 - 10" TUBE 5.00 - 10" TUBE 5.00 - 12" TUBE 6.50 - 12"
D
922.57775 922.43680 922.48332 922.48334 922.44806 922.44809
PAIR WHEELS COMPLETE 15 X 3.50 - 8" PAIR WHEELS COMPLETE 16 X 4.00 - 8" PAIR WHEELS COMPLETE 18 X 4.00 - 10" PAIR WHEELS COMPLETE 19 X 5.00 - 10" PAIR WHEELS COMPLETE 22 X 6.50 - 12" PAIR WHEELS COMPLETE 22 X 5.00 - 12"
C 580.43250 580.48330 580.44804
RIM 3.50 - 8" & 4.00 - 8" RIM 4.00 - 10" & 5.00 - 10" RIM 5.00 - 12" & 6.50 - 12"
NSI - Not serviced individually
Decals Identification
740
Serial Number Range
16.00
898000 - ------
Revised 01/27/2016
700PS.R02.1 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
53048656 53057666 53093088 58057643 58057668
DECAL - BCS LOGO 62MM DECAL - POWERSAFE DECAL - BCS LOGO 93MM DECAL - BCS LOGO 54.5MM DECAL - 740
6 7
58057759 58058457
DECAL - BCS LOGO DECAL - 750
740
Serial Number Range
Decal Safety
898000 - ------
17.00 Revised 01/27/2016
700PS.R01.0 ID
PART NO
DESCRIPTION
ID
PART NO
DESCRIPTION
1 2 3 4 5
58056864 58056866 58056867 58056868 58056869
DECAL DECAL DECAL DECAL DECAL
11 12 13 14 15
58057724 58057732 58057746 58057747 58057748
DECAL DECAL DECAL DECAL DECAL
6 7 8 9 10
58057450 58057451 58057625 58057676 58057677
DECAL DECAL DECAL DECAL DECAL
16 58057767 17 58057768 18 58093089
DECAL DECAL DECAL