8 WASTES IN LEAN MANUFACTURING TRAINING
PROFESSIONAL TRAINING MADE EASY
Website: www.quorse.com
8 WASTES IN LEAN MANUFACTURING TRAINING DURATION: 2 DAYS; TIME SCHEDULE Time - 9:00am to 5:00pm Break - 10:15am to 10.30am and 3:15pm to 3:30pm Lunch - 1:00pm to 2:00pm INTRODUCTION Lean manufacturing, lean production, or often simply "lean", is a systematic method for the elimination of waste ("Muda") within a manufacturing system. To have a finer clarification of waste is key to establishing distinctions between value-adding activity and waste (non-value-adding work). The original seven Muda (wastes) are: Transport (moving products that are not actually required to perform the processing) Inventory (all components, work in process, and finished product not being processed) Motion (people or equipment moving or walking more than is required to perform the processing) Waiting (waiting for the next production step, interruptions of production during shift change) Overproduction (production ahead of demand) Over Processing (resulting from poor tool or product design creating activity) Defects (the effort involved in inspecting for and fixing defects) Latest addition of waste is: Skills not used / under-utilized skills BENEFITS Upon completion of this program, participants will be able to: Identify the 8 Wastes Understand the importance of correct brainstorming technique Brainstorm thoroughly all potential causes/angles contributing to each type of waste Appreciate the concept of Poka-Yoke as a wastes-preventive solutions Perform effective wastes analysis at work and all aspects of life. KEY CONTENT MODULE 1 – INTRODUCTION TO Lean Manufacturing Kaizen Techniques On Reducing Blind-Spots And Short-Sightedness MODULE 2 – BRAINSTORMING TECHNIQUES Round Table Respect Record Activities
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PROFESSIONAL TRAINING MADE EASY
Website: www.quorse.com
MODULE 3 – 8 WASTES BRAINSTORMING & VERIFICATION Transport Inventory Motion Waiting Overproduction Over Processing Defects Skills Not Used / Under-Utilized Skills Activities MODULE 4 – INTRODUCTION TO POKA-YOKE Warning Type Control Type Activities AUDIENCE This program is a must for managers, engineers, executives, supervisors, line leaders, and other front-line staff who wish to have the skill to identify wastes and the habit to eliminate and prevent wastes, as much as possible METHODOLOGY Usage of Imaginations, Creativity & Innovations Class room spontaneous information / examples Group work / Brainstorming Sessions Participative, interactive activities Discussing participants own problems & experience A blend of training techniques incorporating lectures and experiential learning.
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Website: www.quorse.com
8 WASTES IN LEAN MANUFACTURING TRAINING DURATION: 2 DAYS; TIME SCHEDULE Time - 9:00am to 5:00pm Break - 10:15am to 10.30am and 3:15pm to 3:30pm Lunch - 1:00pm to 2:00pm INTRODUCTION Lean manufacturing, lean production, or often simply "lean", is a systematic method for the elimination of waste ("Muda") within a manufacturing system. To have a finer clarification of waste is key to establishing distinctions between value-adding activity and waste (non-value-adding work). The original seven Muda (wastes) are: Transport (moving products that are not actually required to perform the processing) Inventory (all components, work in process, and finished product not being processed) Motion (people or equipment moving or walking more than is required to perform the processing) Waiting (waiting for the next production step, interruptions of production during shift change) Overproduction (production ahead of demand) Over Processing (resulting from poor tool or product design creating activity) Defects (the effort involved in inspecting for and fixing defects) Latest addition of waste is: Skills not used / under-utilized skills BENEFITS Upon completion of this program, participants will be able to: Identify the 8 Wastes Understand the importance of correct brainstorming technique Brainstorm thoroughly all potential causes/angles contributing to each type of waste Appreciate the concept of Poka-Yoke as a wastes-preventive solutions Perform effective wastes analysis at work and all aspects of life. KEY CONTENT MODULE 1 – INTRODUCTION TO Lean Manufacturing Kaizen Techniques On Reducing Blind-Spots And Short-Sightedness MODULE 2 – BRAINSTORMING TECHNIQUES Round Table Respect Record Activities
1|P a g e
PROFESSIONAL TRAINING MADE EASY
Website: www.quorse.com
MODULE 3 – 8 WASTES BRAINSTORMING & VERIFICATION Transport Inventory Motion Waiting Overproduction Over Processing Defects Skills Not Used / Under-Utilized Skills Activities MODULE 4 – INTRODUCTION TO POKA-YOKE Warning Type Control Type Activities AUDIENCE This program is a must for managers, engineers, executives, supervisors, line leaders, and other front-line staff who wish to have the skill to identify wastes and the habit to eliminate and prevent wastes, as much as possible METHODOLOGY Usage of Imaginations, Creativity & Innovations Class room spontaneous information / examples Group work / Brainstorming Sessions Participative, interactive activities Discussing participants own problems & experience A blend of training techniques incorporating lectures and experiential learning.
110716 2|P a g e
