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A Batteryless Thermoelectric EnergyHarvesting Interface Circuit with 35mV Startup Voltage Yogesh K. Ramadass and Anantha P. Chandrakasan Massachusetts Institute of Technology

Self-Powered Applications Pipeline/Exhaust Sensors

Industrial Automation

Wearable Medical Devices

[Toumaz]

• Energy efficiency of IC’s is crucial • Micro-power sensor systems Batteryless solutions desirable 2

Energy Processing Circuits



Amount of electrical power obtained – better metric for energy harvesters

End-to-end efficiency is critical 3

Outline • • • • •

Thermoelectric Energy Harvesters Startup Technique Architecture and Energy Transfer Circuits Measurement Results Conclusion

4

Thermoelectric Energy Harvesters [Micropelt]

[Tellurex]

Seebeck Effect

• Convert heat energy to electrical energy • Consists of p- and n-type Bismuth Telluride • One p-n leg generates ~ 0.2mV/K

5

Equivalent Circuit of Thermal Harvester VT

=

SΔT

Lim, Nasa Tech Briefs, 2008

• Electrically in series, Thermally in parallel • For a 10cm2 harvester, S = 23mV/K, RT = 5Ω • Extremely low voltage output 6

Mechanically Assisted Startup

S1

• Small vibrations present in human motion • Vibration driven switch kick-starts energy transfer 7

Mechanically Assisted Startup

f

S1

S1 ON

VT iL = RT

S1 OFF



VDD

⎛ L / CDD =⎜ ⎜ RT ⎝

⎞ ⎟VT ⎟ ⎠

L=20μH, CDD=470pF and RT=5Ω

35mV input needed to get 1V at VDD

8

CLK

VDD

VDD

Startup Block

2

CHG_VDD

0 0.8

Mechanical Startup

0 2 0

VREF

VDD

9

Architecture STORAGE

VSTO CSTO

DC–DC BUCK

VL CL

Thermal Harvester

VTH

RT VT

CTH

START

CDD

S1

Motion Activated Switch

VDD

• Digitally assisted control • Storage block acts as energy buffer • Buck converter outputs a 1.8V regulated supply

10

CLK

PG

Storage Block – Boost Converter

• • •

Activated when VDD > 1.8V M3 is actively turned ON Storage voltage is unregulated 11

Zero Current Switching

PG

CHG_VSTO

PG

iL

Falling edge of CHG_VSTO VX_STO

VX_STO

+

+

COMP

VSTO _

_

PG

ADD PULSE SUB

GEN

Rising edge of PG (delayed)



Pulse-width of PG is adjusted closed-loop to achieve zero current switching 12

DC-DC Buck Converter VL

VSTO

COMP4 VREF

COMP3 VREF VSTO_2P4+

VSTO

PULSE WIDTH CONTROL

• •

M5 VX_DCDC NIN

M6

LDCDC V L CL

DC-DC is activated only after VSTO > 2.4V Pulse Frequency Modulation mode of control

13

DC-DC – ZCS

PIN

NIN

iL

VX_DCDC



Pulse-width of NIN is adjusted closed-loop to achieve zero current switching

14

Disabling Start Block VDD VDD_VL

CHG_VSTO CHG_VDD

CLK

VREF COMP

• VDD shorted with VL once VL > 1.8V • Start block is disabled

15

PG

Maximum Power Transfer

Pmax

VTH = RT

2

2

PSTO

VTH ≈ 8LSTO fs

• Free running boost converter switching at fs 16

PG

Maximum Power Transfer

2

2

VTH VTH = RT 8LSTO fs

RT fs ≈ 8LSTO

• Maximum power transfer obtained by just choosing fs appropriately

17

Test-Chip [Tellurex]

Active Area

CDD (470pF)

Active Area

• •

0.35μm digital CMOS process Active area = 1.7mm2

18

Measured Startup Waveform VSTO VDD

Mechanical Startup

VL

2K Temperature Difference



18ms

VT = 50mV; RT = 5Ω 19

Measured Output Power Output Power (μW)

500 400

Max. Power Available 300

58% Maximum End-to-End Efficiency

200

Power Obtained

100 0 20

40

60

80

100

VT (mV)

• •

Voltage source with 5Ω resistance Startup – 35mV; Operational down to 25mV

20

Power Obtained at Storage Capacitor Output Power (μW)

320 310 300 290

RT = 5Ω

280 270 260

• •

VT = 100mV

2.5

3

3.5

4

VSTO (V)

4.5

5

Obtained power stays constant from 2.4V – 5V Verifies operation of ZCS block

21

Comparison with state-of-the-art Parameter

Lhermet ISSCC 2007

Doms ISSCC 2009

Carlson VLSI 2009

EnOcean

This work

Process

0.35μm

0.35μm

0.13μm

n/a

0.35μm

Min. input voltage

1V

0.6V

20mV

20mV

25mV (35mV to startup)

External voltage?

None

2V battery

Minimum of 650mV

None

None

Output Voltage

1.75V-4.3V

2V

1V regulated

4V-4.5V

1.8V regulated

Peak efficiency

50% (just boost converter)

70% (just boost converter)

52% (end-to-end)

20% (end-to-end)

58% (end-to-end)

Maximum Power Tracking?

No

Yes

No

No

Yes

22

Conclusions • Batteryless thermoelectric energy harvesting interface circuit with 35mV startup voltage

• Provides end-to-end efficiency of 58% with maximum power point tracking

• Optimized interface circuits are a key enabler of self powered systems

Acknowledgements : MIT Energy Initiative 23