ACSI ACTUATOR CONTROL SOLUTIONS
INTEGRATED SERVO MOTOR / DRIVE / CONTROLLER
LINEAR LINEAR SOLUTIONS SOLUTIONS MADE MADE EASY EASY
ACSI – Motor/Drive/Controller WHAT IS THE ACSI? The ACSI is an extremely easy-to-use integrated servo motor / drive / controller developed specifically to be used with electric actuators. Simply select the configured Tolomatic actuator in the software to automatically set-up most of the necessary parameters to create motion in the desired linear units (mm or inch).
BASIC CAPABILITIES: • Operation Modes
» 4 configurable move commands (absolute, incremental, jog, velocity or home move types) with motion commanded via digital inputs. » Analog input positioning mode (0-10Vdc or 4-20mA) » Analog output echoing actuator position » Pneumatic mode replaces pneumatic valve operation for simple motion
• Adjustable motion profile parameters. Position, velocity, accel, decel, force parameters are independently configurable for all moves. • Force limiting • Zone output based on position • Configurable digital I/O (24Vdc Opto-lsolated, sourcing or sinking) • USB configuration port
ETHERNET/IP OPTION
• Infinite positioning with EtherNet/IP CIP I/O commands • Dual port with internal switch for daisy chaining • Device level ring (DLR) compatible • ODVA conformant, Plugfest certified
MODBUS TCP OPTION
• Infinite positioning with Modbus TCP commands • Dual port with internal switch for daisy chaining
acsi _2 1-800-328-2174
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ACSI – Features M12 CONNECTORS
DIGITAL I/O
• 24 VDC Digital I/O control for flexible easy operating modes • Opto-isolated
INPUT SUPPLY
• Industry standard connectors
• 10 VDC to 60 VDC • Logic & Drive Power
ANALOG IN/OUT
• 0-10VDC or • 4-20 mA
USB CONFIGUATION PORT
QUALITY TESTED
• Each ACSI is performance tested at Tolomatic before shipping • Mounted, configured and tested on Tolomatic electric actuators
DUAL ETHERNET PORTS
IP65
Protected against dust and low pressure water jets, limited ingress
• Supports Star, Daisy Chain and Ring Topologies
ETHERNET/IP
• AOP: Add on profile • AOI: Add on Instructions • DLR: Device Level Ring
MODBUS TCP VIBRATION TESTED
• 0 - 500 Hz, 2 G, 3 - Axis, 1 - hour
NEMA 23 & NEMA 34
• Industry standard NEMA frame sizes
EASY TO USE CONFIGURATION SOFTWARE
• Windows® compliant
1-800-328-2174
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acsi _3
ACSI – Motor/Drive/Controller DIMENSIONS
3D CAD available at www.tolomatic.com
ACSI SERVO MOTOR / DRIVE / CONTROLLER DIMENSIONS
A
M
E
D
J (4)
B F C
A B C
in mm
in mm
in mm
23 2.50 63.5 4.05 102.8 5.73 145.4
34 2.50 63.5 4.49 113.9 5.92 150.4
D E F G
in mm
in mm
in mm
in mm
N
L H
G
P 23 0.20 5.2 0.900 22.86 Ø.2500 6.350 0.059 1.50
K B.C.
H
34 0.39 10.0 1.25 31.8 Ø.5000 12.700 0.063 1.60
H J K L
in mm
in mm
in mm
in mm
23 2.22 56.3 Ø.20 5.2 Ø2.625 66.68 Ø1.500 38.10
34 3.38 85.8 Ø.22 5.5 Ø3.875 98.43 Ø2.875 73.03
M N P
in mm
in mm
in mm
23 1.70 43.1 0.14 3.5 6.63 168.26
34 1.11 28.3 0.00 0.0 7.17 182.20
ACSI Specifications OPERATING POWER Voltage Nominal Over Voltage Under Voltage Absolute Maximum Voltage Logic Current Draw (24V)
10V - 60V 65V 9V 70V 500 mA
0V
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Electronic Motor Brake SIZE:
DIMENSIONS
ALL
3D CAD available at www.tolomatic.com
NEMA23 DIMENSIONS 2.067 [52.51]
0.630 [16.00]
0.276 [7.00]
3(NC)
4(NC)
DETAIL C
SCALE 4 : 1 M8 SOCKET 1(ØV) FRONT VIEW 2(+24V)
C
+ .250 - .000 .015
COLLAR CLAMP ACCESS
2.625 [66.68] B.C. M5 x .8 EQUALLY SPACED ON B.C. SHOWN (4)
A
+.015 1.500 .000 0.102 + 0.38 [2.60] 38.10 0.00
0.00 6.35 + - 0.38
1.162 [29.51]
0.980 [24.89]
+ 1.500 - .000 .015 38.10- 0.00 0.38
0.783±.039 [19.90±0.99] 0.083 [2.10]
2.625 [66.68] B.C.
0.58 [14.8]
2.232 [56.70]
0.224 [5.70] +.015 .250 .000 + 0.38 6.35 0.00
A
.217 [5.50] EQUALLY SPACED ON B.C. SHOWN (4)
SECTION A-A
NEMA34 DIMENSIONS 3.20 [81.4] 1.35 [34.4]
1.20 [30.6]
B 1.205 [30.60]
3.874±.008 [98.40±0.20]
COLLAR CLAMP ACCESS .28 [7.0]
A
M5X.8 .35[9.0] EQUALLY SPACED ON B.C. SHOWN(4)
1.110 [28.20]
1.457 [37.00]
1.433 [36.40]
.500 [12.70]
1 (ØV)
0.394 [10.00] 0.10 [2.5]
.000 .500 + - .001 0.00 12.70 - 0.03
2(+24)
3 (NC)
4 (NC)
DETAIL B
SCALE 6 : 1 M8 SOCKET FRONT VIEW
1.244±.039 [31.60±0.99]
.000 2.874 +- .030 0.00 73.00 - 0.76
3.874±.008 [98.40±0.20] B.C.
.001 2.874 + - .000 + 0.03 73.00 0.00
SECTION A-A
A
.220 [5.60] EQUALLY SPACED ON B.C. SHOWN (4)
3.252 [82.60]
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acs _7
Gearhead DIMENSIONS NEMA23 DIMENSIONS
NEMA34 DIMENSIONS 45°
Ø.205 [5.20] THRU(4)
□2.250
Ø.220 [5.60] THRU(4)
[57.15]
Ø2.625 [66.68] 0.556 [14.13]
+.000 Ø.125 -.001 +0.00 3.18 -0.03
Ø3.875 [98.43]
Ø1.500 +.000 -.001 +0.000 38.100 -0.016 Ø.5000+.0000 -.0004 +0.000 12.700 -0.011
3.250 [82.55]
Ø.188 +.000 -.001 +0.000 4.763 -0.030
0.833 [21.163]
Ø.669 [17.00]
0.149 [3.79] 0.750 [19.05]
Ø1.181 30.00
1.250 [31.75]
0.039 [1.00] 0.063 [1.60]
4.809 [122.15]
2.732 [69.40]
Ø2.362 [60.00]
Ø2.875 +.000 -.001 +0.000 73.025 -0.019
Ø.750 +.000 -.001 +0.000 19.50 -0.013
1.000 1.500 [25.40] [38.10] 0.063 0.138 [1.60] [3.50]
0.375 [9.53]
3.283 [83.40]
Ø3.386 [86.00] 1.496 [38.00]
1.299 [33.00]
0.827 [21.00]
0.295 0.236 [7.50] [6.00]
0.250 [6.35]
0.354 [9.00]
Ø.374 0.551 [9.50] [14.00] M4x.7 0.359 [9.0](4)
0.150 [3.807]
0.768 [19.50]
0.236 [6.00]
0.197 [5.00]
Ø.500 [12.70]
0.472 [12.00] 0.492 [12.50]
Ø2.837 [72.05]
□3.346
□2.283 [58.00]
M5 x 0.8 .39[10.0] (4)
Ø1.500 [38.10]
acsi _8 1-800-328-2174
Ø.250 [6.35]
Ø2.625 [66.68]
[85.00]
Ø3.875 [98.43]
45°
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Gearhead DIMENSIONS NEMA23/34 DIMENSIONS 45°
Ø.205 [5.20] THRU(4)
□2.250 [57.15]
Ø2.625 [66.68] Ø.125 +.000 -.001 +0.000 3.175 -0.030
0.556 [14.13]
Ø.500 +.000 -.000 12.700+0.000 -0.011
Ø1.500 [38.10] Ø.669 [17.00]
0.149 [3.79] 0.750 1.250 [19.05] [31.75]
0.375 [9.53]
0.039 0.063 [1.00] [1.60]
Ø2.362 [60.00]
2.988 [75.90]
1.693 [43.00] 0.433 [11.00]
5.203 [132.15]
0.689 0.965 [17.50] [24.50] 0.197 [5.00]
Ø.500 [12.70]
1.201 [30.50] M5 x 0.8 0.39 [10.0](4)
□3.346 [85.00]
Ø3.875 [98.43] 45°
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acsi _9
ACSI – Service Parts Ordering ACSI MOTOR/DRIVE/CONTROLLER, CABLES & REPLACEMENT PARTS Accessory Parts Tolomatic ACSI Cables PART NUMBER
DESCRIPTION
LENGTH
CONNECTOR 1
CONNECTOR 2
3604-2089
CABLE, 3M, M12 A Code 12P/M, Digital I/O
3 Meter
M12, 12 Pin
Flying leads
3604-2090
CABLE, 5M, M12 A Code 12P/M, Digital I/O
5 Meter
M12, 12 Pin
Flying leads
3604-2091
CABLE, 10M, M12 A Code 12P/M, Digital I/O
10 Meter
M12, 12 Pin
Flying leads
3604-2092
CABLE, 3M, M12 D Code 4P/M TO ETHERNET RJ45
3 Meter
M12, Ethernet
RJ45, Ethernet
3604-2093
CABLE, 5M, M12 D Code 4P/M TO ETHERNET RJ45
5 Meter
M12, Ethernet
RJ45, Ethernet
3604-2094
CABLE, 10M, M12 D Code 4P/M TO ETHERNET RJ45
10 Meter
M12, Ethernet
RJ45, Ethernet
3604-2109
CABLE, 1M, M12 D Code 4P/M TO ETHERNET M12
1 Meter
M12, Ethernet
M12, Ethernet
3604-2095
CABLE, 3M, M12 D Code 4P/M TO ETHERNET M12
3 Meter
M12, Ethernet
M12, Ethernet
3604-2096
CABLE, 5M, M12 D Code 4P/M TO ETHERNET M12
5 Meter
M12, Ethernet
M12, Ethernet
3604-2097
CABLE, 10M, M12 D Code 4P/M TO ETHERNET M12
10 Meter
M12, Ethernet
M12, Ethernet
3604-2100
CABLE, 3M, M12 T Code 4P/F, POWER
3 Meter
M12, 4 Pin
Flying leads
3604-2101
CABLE, 5M, M12 T Code 4P/F, POWER
5 Meter
M12, 4 Pin
Flying leads
3604-2102
CABLE, 10M, M12 T Code 4P/F, POWER
10 Meter
M12, 4 Pin
Flying leads
ACSI Power Supplies PART NUMBER
DESCRIPTION
VOLTAGE
3604-2147
POWER SUPPLY,48VDC,120W,2.5A
48VDC
3604-2148
POWER SUPPLY,48VDC,240W,5A
48VDC
3604-2149
POWER SUPPLY,48VDC,480W,10A
48VDC
ACSI Accessories PART NUMBER
DESCRIPTION
2180-1163
SHUNT REGULATOR 50W, 24-80VDC
3604-2157
10 M BRAKE CABLE
3604-2145
CABLE,USB,2M,A MALE-MICRO B MALE
Tolomatic Gearheads PART NUMBER
DESCRIPTION
3604-2219
GEARHEAD 23F, 3:1
3604-2220
GEARHEAD 23F, 5:1
3604-2221
GEARHEAD 23F, 10:1
3604-2222
GEARHEAD 34F, 3:1
3604-2223
GEARHEAD 34F, 5:1
3604-2224
GEARHEAD 34F, 10:1
3604-2225
GEARHEAD 23F/34F, 3:1
3604-2226
GEARHEAD 23F/34F, 5:1
3604-2227
GEARHEAD 23F/34F, 10:1
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ACSI Ordering AMI 3 C1 A 1 CR34
B
1
2
3
Incremental encoder
Incremental encoder, inline brake
No redcution
5:1 Gearhead
10:1 Gearhead
4
5
6
7 3:1 Gearhead, 23 frame output
A
3:1 Gearhead
C1 D1
5:1 Gearhead, 23 frame output 10:1 Gearhead, 23 frame output
4 *5 *6
Nema 34
3
*Profinet I/O
2
*EtherCAT
I
Nema 23
GEARHEAD
Modbus/TCP
ENCODER / BRAKE
EtherNet/IP DLR
FRAME SIZE
Basic (I/O only)
Drive / Controller
DESCRIPTION
CODE AM
PROTOCOL
Integrated Servo
TOLOMATIC MOTOR
*In development
CABLE OPTIONS CODE
DESCRIPTION
CR31
CR31: Power cable, 3m
CR34
CR34: Power & I/O cables, 3m
CR35
CR35: I/O cable, 3m
CR36
CR36: Power & M12/RJ45 Ethernet cables, 3m
CR37
CR37: Power, M12/RJ45 Ethernet & I/O cables, 3m
CR51
CR51: Power cable, 5m
CR55
CR55: I/O cable, 5m
CR56
CR56: Power & M12/RJ45 Ethernet cables, 5m
CR57
CR57: Power, M12/RJ45 Ethernet & I/O cables, 5m
CR58
CR58: Power & I/O cables, 5m
CR101
CR101: Power cable, 10m
CR105
CR105: I/O cable, 10m
CR106
CR106: Power & M12/RJ45 Ethernet cables,10m
CR107
CR107: Power, M12/RJ45 Ethernet & I/O cables, 10m
CR108
CR108: Power & I/O cables, 10m
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acsi _11
The Tolomatic Difference Expect More From the Industry Leader: INNOVATIVE PRODUCTS
FAST DELIVERY
ACTUATOR SIZING
YOUR MOTOR HERE
LIBRARY
SUPERIOR SERVICE
Tolomatic designs and builds the best standard products, modified products & unique custom products for your challenging applications.
The fastest delivery of catalog products... Electric products are built-to-order in 15 or 20 days; Pneumatic & Power Transmission products in 5 days.
Online sizing that is easy to use, accurate and always up-to-date. Find a Tolomatic electric actuator to meet your requirements.
Match your motor with compatible mounting plates that ship with any Tolomatic electric actuator.
Easy to access CAD files available in the most popular formats to place directly into your assembly.
Our people make the difference! Expect prompt, courteous replies to all of your application and product questions.
Also Consider These Other Tolomatic Products: Electric Products Rod & Guided Rod Style Actuators, High Thrust Actuators, Screw & Belt Drive Rodless Actuators, Motors, Drives and Controllers “Foldout” Brochure #9900-9074
Pneumatic Products Rodless Cylinders: Band Cylinders, Cable Cylinders, Magnetically Coupled Cylinders/Slides; Guided Rod Cylinder Slides “Foldout” Brochure #9900-9075
3800 County Road 116 • Hamel, MN 55340, USA Phone: (763) 478-8000 • Fax: (763) 478-8080 Toll-Free: 1-800-328-2174
[email protected] • www.tolomatic.com
EUROPEAN OFFICE Tolomatic Europe GmbH Herriotstraße 1 D-60528 Frankfurt am Main Germany Phone: +49 69-2045-7837
[email protected] 8
All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in
Power Transmission Products Gearboxes: Float-A-Shaft®, Slide-Rite®; Disc Cone Clutch; Caliper Disc Brakes “Foldout” Brochure #9900-9076
CHINA FACILITY Tolomatic Automation Products (Suzhou) Co. Ltd. (ServoWeld® inquiries only) No. 60 Chuangye Street, Building 2 Huqiu District, SND Suzhou Jiangsu 215011 - P.R. China Phone: +86 (512) 6750-8506 Fax: +86 (512) 6750-8507
[email protected] this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.
Visit www.tolomatic.com for the most up-to-date technical information © 2016 TOLOMATIC
201612280857
LITERATURE NUMBER:
3600-4192_01.01