AT1000 CONTAINER LOCK
AT1000 CONTAINER LOCK PRODUCT OVERVIEW The document describes the product information for the AT1000 Container Lock for fleet managers and technical personnel. It includes sections describing the product overview, highlights, setting up and installation. Note that this version is preliminary and will be updated according to remarks received by customers.
v. Feb 2013
Asset Tracker | AT1000 CONTAINER LOCK
TABLE OF CONTENTS 1 Introduction .................................................................................... 1.1 Overview.......................................................................... 1.2 Highlights ........................................................................ 1.3 Abbreviations .................................................................. 2 Product Description ....................................................................... 3 Setting Up ...................................................................................... 4 Connection Scheme ...................................................................... 4.1 AT1000 Connection to the Container Lock ................... 4.2 Container Lock Male Connector ................................... 4.3 Power Supply Connection to Female Connector ......... 5 Installation Instructions .................................................................. 6 Specifications ................................................................................. 6.1 Lock specification .......................................................... 6.2 Charger requirements .................................................... 7 Application Notes .......................................................................... Legal Notices
2 2 2 2 3 4 6 6 6 7 8 9 9 9 9
v. Feb 2013
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Asset Tracker | AT1000 CONTAINER LOCK
1 INTRODUCTION 1.1 OVERVIEW The AT1000 Container Lock is based on rugged, massive container lock and AT1000, which secures AT1000 from harsh blows, informs on lock opening and provides all track and trace information generated by AT1000. The main usage is controlling the container on its way between the port and the warehouse and vice versa. The idea is that once the container arrives at the port, the AT1000 Container Lock can be installed within less than a minute and from that moment the customer knows where their goods are, where bottlenecks are, if someone tries to open the doors, and more. The lock is designed to support dry van types of ISO containers. For other containers the lock may be less optimal or possibly even nonfunctional.
1.2 HIGHLIGHTS • Supports all rich functionality of the AT1000 such as movement detection, controlling transmission rate, up to 3 year battery life, IP67, and more.
• Massive and rugged design protecting AT1000 from harsh blows. • Opening lock detection. • Very easy and short (less than one minute) installation process without the need to open the container.
• Battery charging via external connector, no need to open the lock. 1.3 ABBREVIATIONS
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Asset Tracker | AT1000 CONTAINER LOCK
2 PRODUCT DESCRIPTION
Sliding Bar
Magnetic Pin Screws
Power Charging Connector Lock Cover Lock Handle
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Asset Tracker | AT1000 CONTAINER LOCK
3 SETTING UP 3.1 SETTING UP To setup the AT1000 Container Lock, perform the following steps: 1. Loosen the lock screws and remove the lock cover 2. Mount the AT1000 cradle using the 4 screws.
3. Arrange the container lock and the AT1000 cables.
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Asset Tracker | AT1000 CONTAINER LOCK
4. Connect the AT1000 cable to the lock cable according to the following table:
5. Mount the AT1000 on the cradle. Secure the AT1000 to the cradle using cable ties, avoiding undesired lock switch activation due to vibrations or harsh strikes.
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Asset Tracker | AT1000 CONTAINER LOCK
6. Close the cover and insert the screws.
4 CONNECTION 4.1 AT1000 CONNECTION TO THE CONTAINER LOCK SCHEME
4.2 CONTAINER LOCK MALE CONNECTOR
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Asset Tracker | AT1000 CONTAINER LOCK
4.3 POWER SUPPLY CONNECTION TO FEMALE CONNECTOR
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Asset Tracker | AT1000 CONTAINER LOCK
5 INSTALLATION INSTRUCTIONS
The following pictures illustrate the installation procedure of the AT1000 container lock on the container:
Possible installation places
Please note that the first (inner) hole of the lock is not functional.
v. Feb 2013
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Asset Tracker | AT1000 CONTAINER LOCK
6 SPECIFICATIONS 6.1 LOCK SPECIFICATION
• Lock material - steel, 6mm thick x 38mm wide • Protective cover material - nylon • Minimum supported distance between container bars - 345mm • Maximum supported distance between container bars - 414mm • Maximum supported container bar diameter - 38mm • Weight - 2.9kg • Weight with AT1000 unit = 3.35kg
7 APPLICATION NOTES
The first model contains 5 holes in the sliding bar where the first hole is not functional, as demonstrated in the picture in the installation section. Later models contain only 4 holes. When the lock is properly installed (the pin is inserted between the second and fifth hole) the lock switch is in ON state. If the sliding bar is not located in the appropriate position the lock switch is in OFF state. In the default configuration the AT1000 reports (sends an event message) on each lock switch state change. Please note that in the default configuration the AT1000 reports on lock switch ON when the lock is properly installed and on OFF when the lock is opened. Due to the container lock metal box on the front side and the container metal wall on the rear side, reduced GPS performance is observed. The customer should validate the GPS performance suits their specific environment.
v. Feb 2013
1 800 220 0779 | fleetcomplete.com
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Asset Tracker | AT1000 CONTAINER LOCK
LEGAL NOTICES IMPORTANT 1. All legal terms and safety and operating instructions should be read thoroughly before the product accompanying this document is installed and operated. 2. This document should be retained for future reference. 3. Attachments, accessories or peripheral devices not supplied or recommended in writing by Complete Innovations may be hazardous and/or may cause damage to the product and should not, in any circumstances, be used or combined with the product.
GENERAL The product accompanying this document is not designated for and should not be used in life support appliances, devices, machines or other systems of any sort where any malfunction of the product can reasonably be expected to result in injury or death. Customers of Complete Innovations using the product for use in such applications do so at their own risk and agree to fully indemnify Complete Innovations for any resulting loss or damages.
WARRANTY EXCEPTIONS AND DISCLAIMERS Complete Innovations shall bear no responsibility and shall have no obligation under the foregoing limited warranty for any damages resulting from normal wear and tear, the cost of obtaining substitute products, or any defect that is (i) discovered by purchaser during the warranty period but purchaser does not notify Complete Innovations until after the end of the warranty period, (ii) caused by any accident, force majeure, misuse, abuse, handling or testing, improper installation or unauthorized repair or modification of the product, (iii) caused by use of any software not supplied by Complete Innovations, or by use of the product other than in accordance with its documentation, or (iv) the result of electrostatic discharge, electrical surge, fire, flood or similar causes. Unless otherwise provided in a written agreement between the purchaser and Complete Innovations, the purchaser shall be solely responsible for the proper configuration, testing and verification of the product prior to deployment in the field. COMPLETE INNOVATIONS’ SOLE RESPONSIBILITY AND PURCHASER’S SOLE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE TO REPAIR OR REPLACE THE PRODUCT HARDWARE, SOFTWARE OR SOFTWARE MEDIA (OR IF REPAIR OR REPLACEMENT IS NOT POSSIBLE, OBTAIN A REFUND OF THE PURCHASE PRICE) AS PROVIDED ABOVE. COMPLETE INNOVATIONS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF NON-INFRINGEMENT, MERCHANTABILITY, SATISFACTORY PERFORMANCE AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL COMPLETE INNOVATIONS BE LIABLE FOR ANY INDIRECT, SPECIAL, EXEMPLARY, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION LOSS OR INTERRUPTION OF USE, DATA, REVENUES OR PROFITS) RESULTING FROM A BREACH OF THIS WARRANTY OR BASED ON ANY OTHER LEGAL THEORY, EVEN IF COMPLETE INNOVATIONS HAS BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH DAMAGES.
INTELLECTUAL PROPERTY Copyright in and to this document is owned solely by Complete Innovations. Nothing in this document shall be construed as granting you any license to any intellectual property rights subsisting in or related to the subject matter of this document including, without limitation, patents, patent applications, trademarks, copyrights or other intellectual property rights, all of which remain the sole property of Complete Innovations. Subject to applicable copyright law, no part of this document may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise), or for any purpose, without the express written permission of Complete Innovations. v. Feb 2013
© Copyright 2010. All rights reserved.
v. Feb 2013
Asset Tracker | AT1000 CONTAINER LOCK
TABLE OF CONTENTS 1 Introduction .................................................................................... 1.1 Overview.......................................................................... 1.2 Highlights ........................................................................ 1.3 Abbreviations .................................................................. 2 Product Description ....................................................................... 3 Setting Up ...................................................................................... 4 Connection Scheme ...................................................................... 4.1 AT1000 Connection to the Container Lock ................... 4.2 Container Lock Male Connector ................................... 4.3 Power Supply Connection to Female Connector ......... 5 Installation Instructions .................................................................. 6 Specifications ................................................................................. 6.1 Lock specification .......................................................... 6.2 Charger requirements .................................................... 7 Application Notes .......................................................................... Legal Notices
2 2 2 2 3 4 6 6 6 7 8 9 9 9 9
v. Feb 2013
1
Asset Tracker | AT1000 CONTAINER LOCK
1 INTRODUCTION 1.1 OVERVIEW The AT1000 Container Lock is based on rugged, massive container lock and AT1000, which secures AT1000 from harsh blows, informs on lock opening and provides all track and trace information generated by AT1000. The main usage is controlling the container on its way between the port and the warehouse and vice versa. The idea is that once the container arrives at the port, the AT1000 Container Lock can be installed within less than a minute and from that moment the customer knows where their goods are, where bottlenecks are, if someone tries to open the doors, and more. The lock is designed to support dry van types of ISO containers. For other containers the lock may be less optimal or possibly even nonfunctional.
1.2 HIGHLIGHTS • Supports all rich functionality of the AT1000 such as movement detection, controlling transmission rate, up to 3 year battery life, IP67, and more.
• Massive and rugged design protecting AT1000 from harsh blows. • Opening lock detection. • Very easy and short (less than one minute) installation process without the need to open the container.
• Battery charging via external connector, no need to open the lock. 1.3 ABBREVIATIONS
v. Feb 2013
2
Asset Tracker | AT1000 CONTAINER LOCK
2 PRODUCT DESCRIPTION
Sliding Bar
Magnetic Pin Screws
Power Charging Connector Lock Cover Lock Handle
v. Feb 2013
3
Asset Tracker | AT1000 CONTAINER LOCK
3 SETTING UP 3.1 SETTING UP To setup the AT1000 Container Lock, perform the following steps: 1. Loosen the lock screws and remove the lock cover 2. Mount the AT1000 cradle using the 4 screws.
3. Arrange the container lock and the AT1000 cables.
v. Feb 2013
4
Asset Tracker | AT1000 CONTAINER LOCK
4. Connect the AT1000 cable to the lock cable according to the following table:
5. Mount the AT1000 on the cradle. Secure the AT1000 to the cradle using cable ties, avoiding undesired lock switch activation due to vibrations or harsh strikes.
v. Feb 2013
5
Asset Tracker | AT1000 CONTAINER LOCK
6. Close the cover and insert the screws.
4 CONNECTION 4.1 AT1000 CONNECTION TO THE CONTAINER LOCK SCHEME
4.2 CONTAINER LOCK MALE CONNECTOR
v. Feb 2013
6
Asset Tracker | AT1000 CONTAINER LOCK
4.3 POWER SUPPLY CONNECTION TO FEMALE CONNECTOR
v. Feb 2013
7
Asset Tracker | AT1000 CONTAINER LOCK
5 INSTALLATION INSTRUCTIONS
The following pictures illustrate the installation procedure of the AT1000 container lock on the container:
Possible installation places
Please note that the first (inner) hole of the lock is not functional.
v. Feb 2013
8
Asset Tracker | AT1000 CONTAINER LOCK
6 SPECIFICATIONS 6.1 LOCK SPECIFICATION
• Lock material - steel, 6mm thick x 38mm wide • Protective cover material - nylon • Minimum supported distance between container bars - 345mm • Maximum supported distance between container bars - 414mm • Maximum supported container bar diameter - 38mm • Weight - 2.9kg • Weight with AT1000 unit = 3.35kg
7 APPLICATION NOTES
The first model contains 5 holes in the sliding bar where the first hole is not functional, as demonstrated in the picture in the installation section. Later models contain only 4 holes. When the lock is properly installed (the pin is inserted between the second and fifth hole) the lock switch is in ON state. If the sliding bar is not located in the appropriate position the lock switch is in OFF state. In the default configuration the AT1000 reports (sends an event message) on each lock switch state change. Please note that in the default configuration the AT1000 reports on lock switch ON when the lock is properly installed and on OFF when the lock is opened. Due to the container lock metal box on the front side and the container metal wall on the rear side, reduced GPS performance is observed. The customer should validate the GPS performance suits their specific environment.
v. Feb 2013
1 800 220 0779 | fleetcomplete.com
9
Asset Tracker | AT1000 CONTAINER LOCK
LEGAL NOTICES IMPORTANT 1. All legal terms and safety and operating instructions should be read thoroughly before the product accompanying this document is installed and operated. 2. This document should be retained for future reference. 3. Attachments, accessories or peripheral devices not supplied or recommended in writing by Complete Innovations may be hazardous and/or may cause damage to the product and should not, in any circumstances, be used or combined with the product.
GENERAL The product accompanying this document is not designated for and should not be used in life support appliances, devices, machines or other systems of any sort where any malfunction of the product can reasonably be expected to result in injury or death. Customers of Complete Innovations using the product for use in such applications do so at their own risk and agree to fully indemnify Complete Innovations for any resulting loss or damages.
WARRANTY EXCEPTIONS AND DISCLAIMERS Complete Innovations shall bear no responsibility and shall have no obligation under the foregoing limited warranty for any damages resulting from normal wear and tear, the cost of obtaining substitute products, or any defect that is (i) discovered by purchaser during the warranty period but purchaser does not notify Complete Innovations until after the end of the warranty period, (ii) caused by any accident, force majeure, misuse, abuse, handling or testing, improper installation or unauthorized repair or modification of the product, (iii) caused by use of any software not supplied by Complete Innovations, or by use of the product other than in accordance with its documentation, or (iv) the result of electrostatic discharge, electrical surge, fire, flood or similar causes. Unless otherwise provided in a written agreement between the purchaser and Complete Innovations, the purchaser shall be solely responsible for the proper configuration, testing and verification of the product prior to deployment in the field. COMPLETE INNOVATIONS’ SOLE RESPONSIBILITY AND PURCHASER’S SOLE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE TO REPAIR OR REPLACE THE PRODUCT HARDWARE, SOFTWARE OR SOFTWARE MEDIA (OR IF REPAIR OR REPLACEMENT IS NOT POSSIBLE, OBTAIN A REFUND OF THE PURCHASE PRICE) AS PROVIDED ABOVE. COMPLETE INNOVATIONS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF NON-INFRINGEMENT, MERCHANTABILITY, SATISFACTORY PERFORMANCE AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL COMPLETE INNOVATIONS BE LIABLE FOR ANY INDIRECT, SPECIAL, EXEMPLARY, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION LOSS OR INTERRUPTION OF USE, DATA, REVENUES OR PROFITS) RESULTING FROM A BREACH OF THIS WARRANTY OR BASED ON ANY OTHER LEGAL THEORY, EVEN IF COMPLETE INNOVATIONS HAS BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH DAMAGES.
INTELLECTUAL PROPERTY Copyright in and to this document is owned solely by Complete Innovations. Nothing in this document shall be construed as granting you any license to any intellectual property rights subsisting in or related to the subject matter of this document including, without limitation, patents, patent applications, trademarks, copyrights or other intellectual property rights, all of which remain the sole property of Complete Innovations. Subject to applicable copyright law, no part of this document may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise), or for any purpose, without the express written permission of Complete Innovations. v. Feb 2013
© Copyright 2010. All rights reserved.
