Automatic Pivot Style Band Saw Model S-23A
Automatic Pivot Style Band Saw Model S-23A
*Photo may feature machine with optional accessories
Automatic Pivot Style Band Saws Model S-23A TECHNICAL SPECIFICATIONS Capacity 90º 45º 30º
Rectangular (h x w)
Round
406 mm x 508 mm 406 mm X 356 mm 406 mm X 216 mm
406 mm 356 mm 216 mm
Blade Size Blade Drive Blade Speed Coolant Tank Capacity Mitering Weight Work Load Table Height Dimensions (w x l x h)
32 mm x 5131 mm 6.5 kW VFD 23-107 m/min 45 L 0 to 60º mitering 1,905 kg 2,268 kg 838 mm 2565 mm W x 2413 mm L x 1549 mm H
MACHINE CONSTRUCTION & FEATURES Machine Base
Saw Head
VFD Motor Shuttle Feed
Blade Wheels Guide Arms
Blade Guides
The machine base is designed and produced with electro-welded steel components for maximum rigidity and support. A removable 45 L tank is built into the base and leveling bolts are located at the corners of the base. Easy SWING, Heavy duty Cast Iron torsion-free assembly provides durability, stiffness and absorbs vibration that is created in the cutting process. The EASY Swing Saw head frame, with o o Counter Balance Springs has a scale for the head miter position in 1 increments (0 to 60 mitering). A cam lock brake provides reliable locking at the desired angle. Heavy Duty 6.5 kW motor with a A/C inverter provides infinitely variable band speed allowing for efficient cutting of various applications. Heavy Duty Shuttle Vise assembly mounted on reciprocating linear ball bearing provide materital indexing of up to 736 mm in a single movement with a length accuracy of +/- .127 mm per stroke. The shuttle vise is prowered by a ballscrew and stepper motor. The infeed rollers are 58.74 mm in diameter. The machine can operate in automatic and index with the head at 60 Deg. High quality cast iron band wheels provide vibration damping and wear resistance Premium cast iron, heavy-duty guide arms equipped with replaceable and pre-set carbide inserts (no adjustments needed) for accurate cutting. The idler side guide arm is adjustable for proper spacing and movement supported by a linear bearing. Replaceable carbide insert guides housed in two heavy duty cast iron guide arms provide cut accuracy of + / - .0508 mm per linear inch of material and excellent vibration dampening.
Powered Blade Brush Driven off the blade drive wheel the blade brush keeps the blade gullets clean, helping to maximize blade performance and life. Blade Tensioning Mechanical tensioning assembly allows for quick and simple blade changing. A LED display provides readout for proper tension setting. Machine will not operate unless proper band tension is applied. Coolant System A centrifugal pump delivers ample coolant on the cutting area. The coolant flows through both drive and idler guide blocks with flow valves for quantity adjustment. A wash down hose with spray gun is also mounted on the machine. Out of Stock Switch Mounted on the shuttle vise, when the vise closes with no material between its jaws, the machine hydraulics shut down
Automatic Pivot Style Band Saws Model S-23A
Laser Light
Projects a crisp line of laser light along the blade line. This feature can be used for fast length measurements or as a cut marker.
Work Light
Work light positioned on the top of the head, equipped with a flexible stem allows for easy positioning over cutting area.
Hydraulic System
A 1.1 kW ON DEMAND driven hydraulic pump supplies system pressure. The system pressure, through a 3-position directional valve system, controls all vises, and head up/down movement.
Electrical System
The electrical control components are housed in an easy access cabinet in the front of the machine. Components and wiring are labeled for easy troubleshooting. Positive Down Feed System Provides easy adjustment of both head feed rate and cutting pressure. Feed rate readout is displayed on the machine PLC providing accurate adjustment and setup. Control Panel
The NEW WINDOWS 5.0 Touch Screen NC controller operates the Automatic cycle and allows for Manual operation as well. Job information, such as part length and quantity, is entered through the interface Touch Screen. Up to 99 different jobs can be entered into the PLC memory, and can be called up and performed at any time. Also, a JOB QUEUE function allows up to 5 jobs to be picked from the memory, and run consecutively. The automatic run sequence can be set so that the machine automatically pauses after the first cut between jobs in que in order to allow for a first off inspection prior to proceeding with the rest of the job. A wide variety of languages can be chosen for message screen display. Manual mode: Allows for a fast one cut operation. In this mode all functions are controlled and initialized by the operator. The display shows blade tension, blade speed, blade height position, run time of the blade, run time of the cut and blade drive motor amperage draw. Automatic mode: The controller displays blade speed, blade tension part length, quantity required, and piece count, job run time, total blade run time The machine will shut down when the required number of pieces have been cut.
OPTIONAL FEATURES Full Capacity Overhead Bundling Clamp Controlled and timed with the opening and closing of the side vise, a hydraulically powered overhead clamp moves down on the material. Very effective, and necessary for bundle cutting various material shapes & sizes. (Note: Reduces bar feed stroke to 28” – multi index) Variable Vise Pressure Provides vise pressure adjustment, on both vises, when thin wall tubing and other light material are being cut. Mist Lubrication System As an alternative to the standard flood coolant system, an air mist system providing blade lubrication and cooling. No recovery is required as the mist evaporates. Type 1 Idler Roller Conveyors 660 mm wide x 838 mm high - Maximum Workload – 2,268 kg Available in 1.5 m lengths, while welded in butt couplers allow sections to be bolted together to form longer lengths as necessary. Type 1 Powered Roller Conveyors 660 mm wide x 838 mm high - Maximum Workload – 2,268 kg Available in 3 m lengths, while welded in butt couplers allow sections to be bolted together to form longer lengths as necessary. Includes gearbox, drive sprockets, and chain. Plus a remote pedestal with 3 m chord with 3-position (forward/stop/reverse) control. Choose between variable speed control (0-9 m/min) or fixed speed (9 m/min). .75 kW VFD is synchronized with machine shuttle movements on automatic machines
Automatic Pivot Style Band Saws Model S-23A (NOTE: If more than 9 m of powered sections are to be coupled together, extra drive capability may be required – contact Hyd-Mech for details/pricing.
Automatic Pivot Style Band Saws Model S-23A
Automatic Pivot Style Band Saws Model S-23A
CONDITIONS OF SALE S-23A standard equipment as described above OPTIONS Full Capacity Hydraulic Overhead Bundling (Main & Feed) (Note: Reduces bar feed stroke to 28” – multi index) Mist System Variable Vise Pressure Idler Conveyor 1.5m section Type I Powered Conveyors - Contact factory for details
US$ POA
$POA $POA $POA $POA
TERMS DELIVERY (After receipt of written PO): F.O.B.: Warranty 2 years parts, 1 year labor* *Labor provided by dealer
In line with Hyd Mech’s policy of on-going product improvement, we reserve the right to modify features and specifications.
*
Hyd-Mech reserves the right to revise this quote without liability whatsoever.
*
All prices are FOB factory and are subject to change without prior notice.
HYD-MECH GROUP LTD. P.O. Box 1659, 1079 Parkinson Road, Woodstock, Ontario, Canada N4S 0A9 Toll free: 1-877-276-SAWS (7297) Fax: (519) 539-5126 www.hydmech.com [email protected]
*Photo may feature machine with optional accessories
Automatic Pivot Style Band Saws Model S-23A TECHNICAL SPECIFICATIONS Capacity 90º 45º 30º
Rectangular (h x w)
Round
406 mm x 508 mm 406 mm X 356 mm 406 mm X 216 mm
406 mm 356 mm 216 mm
Blade Size Blade Drive Blade Speed Coolant Tank Capacity Mitering Weight Work Load Table Height Dimensions (w x l x h)
32 mm x 5131 mm 6.5 kW VFD 23-107 m/min 45 L 0 to 60º mitering 1,905 kg 2,268 kg 838 mm 2565 mm W x 2413 mm L x 1549 mm H
MACHINE CONSTRUCTION & FEATURES Machine Base
Saw Head
VFD Motor Shuttle Feed
Blade Wheels Guide Arms
Blade Guides
The machine base is designed and produced with electro-welded steel components for maximum rigidity and support. A removable 45 L tank is built into the base and leveling bolts are located at the corners of the base. Easy SWING, Heavy duty Cast Iron torsion-free assembly provides durability, stiffness and absorbs vibration that is created in the cutting process. The EASY Swing Saw head frame, with o o Counter Balance Springs has a scale for the head miter position in 1 increments (0 to 60 mitering). A cam lock brake provides reliable locking at the desired angle. Heavy Duty 6.5 kW motor with a A/C inverter provides infinitely variable band speed allowing for efficient cutting of various applications. Heavy Duty Shuttle Vise assembly mounted on reciprocating linear ball bearing provide materital indexing of up to 736 mm in a single movement with a length accuracy of +/- .127 mm per stroke. The shuttle vise is prowered by a ballscrew and stepper motor. The infeed rollers are 58.74 mm in diameter. The machine can operate in automatic and index with the head at 60 Deg. High quality cast iron band wheels provide vibration damping and wear resistance Premium cast iron, heavy-duty guide arms equipped with replaceable and pre-set carbide inserts (no adjustments needed) for accurate cutting. The idler side guide arm is adjustable for proper spacing and movement supported by a linear bearing. Replaceable carbide insert guides housed in two heavy duty cast iron guide arms provide cut accuracy of + / - .0508 mm per linear inch of material and excellent vibration dampening.
Powered Blade Brush Driven off the blade drive wheel the blade brush keeps the blade gullets clean, helping to maximize blade performance and life. Blade Tensioning Mechanical tensioning assembly allows for quick and simple blade changing. A LED display provides readout for proper tension setting. Machine will not operate unless proper band tension is applied. Coolant System A centrifugal pump delivers ample coolant on the cutting area. The coolant flows through both drive and idler guide blocks with flow valves for quantity adjustment. A wash down hose with spray gun is also mounted on the machine. Out of Stock Switch Mounted on the shuttle vise, when the vise closes with no material between its jaws, the machine hydraulics shut down
Automatic Pivot Style Band Saws Model S-23A
Laser Light
Projects a crisp line of laser light along the blade line. This feature can be used for fast length measurements or as a cut marker.
Work Light
Work light positioned on the top of the head, equipped with a flexible stem allows for easy positioning over cutting area.
Hydraulic System
A 1.1 kW ON DEMAND driven hydraulic pump supplies system pressure. The system pressure, through a 3-position directional valve system, controls all vises, and head up/down movement.
Electrical System
The electrical control components are housed in an easy access cabinet in the front of the machine. Components and wiring are labeled for easy troubleshooting. Positive Down Feed System Provides easy adjustment of both head feed rate and cutting pressure. Feed rate readout is displayed on the machine PLC providing accurate adjustment and setup. Control Panel
The NEW WINDOWS 5.0 Touch Screen NC controller operates the Automatic cycle and allows for Manual operation as well. Job information, such as part length and quantity, is entered through the interface Touch Screen. Up to 99 different jobs can be entered into the PLC memory, and can be called up and performed at any time. Also, a JOB QUEUE function allows up to 5 jobs to be picked from the memory, and run consecutively. The automatic run sequence can be set so that the machine automatically pauses after the first cut between jobs in que in order to allow for a first off inspection prior to proceeding with the rest of the job. A wide variety of languages can be chosen for message screen display. Manual mode: Allows for a fast one cut operation. In this mode all functions are controlled and initialized by the operator. The display shows blade tension, blade speed, blade height position, run time of the blade, run time of the cut and blade drive motor amperage draw. Automatic mode: The controller displays blade speed, blade tension part length, quantity required, and piece count, job run time, total blade run time The machine will shut down when the required number of pieces have been cut.
OPTIONAL FEATURES Full Capacity Overhead Bundling Clamp Controlled and timed with the opening and closing of the side vise, a hydraulically powered overhead clamp moves down on the material. Very effective, and necessary for bundle cutting various material shapes & sizes. (Note: Reduces bar feed stroke to 28” – multi index) Variable Vise Pressure Provides vise pressure adjustment, on both vises, when thin wall tubing and other light material are being cut. Mist Lubrication System As an alternative to the standard flood coolant system, an air mist system providing blade lubrication and cooling. No recovery is required as the mist evaporates. Type 1 Idler Roller Conveyors 660 mm wide x 838 mm high - Maximum Workload – 2,268 kg Available in 1.5 m lengths, while welded in butt couplers allow sections to be bolted together to form longer lengths as necessary. Type 1 Powered Roller Conveyors 660 mm wide x 838 mm high - Maximum Workload – 2,268 kg Available in 3 m lengths, while welded in butt couplers allow sections to be bolted together to form longer lengths as necessary. Includes gearbox, drive sprockets, and chain. Plus a remote pedestal with 3 m chord with 3-position (forward/stop/reverse) control. Choose between variable speed control (0-9 m/min) or fixed speed (9 m/min). .75 kW VFD is synchronized with machine shuttle movements on automatic machines
Automatic Pivot Style Band Saws Model S-23A (NOTE: If more than 9 m of powered sections are to be coupled together, extra drive capability may be required – contact Hyd-Mech for details/pricing.
Automatic Pivot Style Band Saws Model S-23A
Automatic Pivot Style Band Saws Model S-23A
CONDITIONS OF SALE S-23A standard equipment as described above OPTIONS Full Capacity Hydraulic Overhead Bundling (Main & Feed) (Note: Reduces bar feed stroke to 28” – multi index) Mist System Variable Vise Pressure Idler Conveyor 1.5m section Type I Powered Conveyors - Contact factory for details
US$ POA
$POA $POA $POA $POA
TERMS DELIVERY (After receipt of written PO): F.O.B.: Warranty 2 years parts, 1 year labor* *Labor provided by dealer
In line with Hyd Mech’s policy of on-going product improvement, we reserve the right to modify features and specifications.
*
Hyd-Mech reserves the right to revise this quote without liability whatsoever.
*
All prices are FOB factory and are subject to change without prior notice.
HYD-MECH GROUP LTD. P.O. Box 1659, 1079 Parkinson Road, Woodstock, Ontario, Canada N4S 0A9 Toll free: 1-877-276-SAWS (7297) Fax: (519) 539-5126 www.hydmech.com [email protected]
