BI/PM Product Training
Automotive Products Group
JE NextGen Actuator Information JE 51058 NextGen Actuator Speed & Current vs Torque 10.0
500
9.0
SPEED (RPM)
400
----- CCW
7.0 6.0
300
5.0 4.0
200
3.0 2.0
100
1.0 0.0
0 0
100
200
TORQUE (Ncm)
D. Becker 8Nov11
300
CURRENT (mAMP)
CW
8.0
Actuator Types by Color
Type
Typical Operation
Yellow
On/Off - "Dumb" or Pulse Count Systems, Actuator operates between hard stops.
White
PBR Potentiometer or PTF/Wiper to provide positional Feedback to HVAC Control Head. Control Head then dictates movement.
Green
Red
Electronic - Controlled by Directional Input. Known as "Tri-State": Input 2.5 Volts = Stop / 0 V = CCW / 5 V = CW Rotation "Has Brains - Control Head provides Muscle"
Electronic - Controlled by Position; Drives to Position corresponding to Input Voltage. Known as "Servo". "Has Brains and Muscle"
Johnson Electric Automotive Products Group
Feedback? # Pins
No
2
Typical Application
Schematic
Note
Air Inlet
Used in systems where position is not critical
Yes
5
Temp or Mode
PTF is Polymer Thick Film Resistor; Copper alloy Wiper rotates across to provide angle information
Yes
5
Temp or Mode
3 Pin version used when No Feedback function
Yes
4
Temp or Mode
Feedback pin only used for test function
Page 2
Connector Pinouts
10 9
Johnson Electric Automotive Products Group
Page 3
Part Number Description and Typical Data Max Stall #Pins Torque (Ncm)
Max Stall Current (mA)
Min Loaded Speed (rpm)
Total Rotation (deg)
Packard Connector
JE Part Number
Description
50601
Sealed White H
5
200
175
0.5
130
12052848
50669
Red D w/Lever
4
230
200
0.7
76
12040953
51058
Red 217 degree
Hi-Speed
4
200
200
0.7
217
12052848
52019
Hi-Temp Sealed
White / 75 Ohm Series Resistor
5
185
150
0.7
130
12052848
52019
Hi-Temp Sealed
White / 27 Ohm Series Resistor
5
265
250
1.0
130
12052848
52152
Sealed Red 80 deg
4
200
200
0.7
80
12052848
52167
Sealed Red N
4
200
200
0.7
126
12052848
66002
Red N
4
230
200
0.7
126
12040953
66004
Red D
4
230
200
0.7
104
12040953
66005
Red L
4
230
200
0.7
80
12040953
66007
Green R
5
200
200
0.7
130
12040953
66011
Green T
3
200
200
0.7
130
12040953
66020
Green YC
5
350
250
0.7
130
12040953
66027
White H
5
200
150
0.4
130
12040953
66030
Yellow E
Not same Label as 66085
2
200
175
1.0
140
12040953
66045
Red N
Yellow Motor
4
200
110
0.5
126
12040953
66046
Red N
Not same Label as 66002
4
230
200
0.7
126
12040953
66047
Red O
4
230
200
0.7
126
12040953
66052
Green BZ
Hi-Speed; No Feedback
3
230
320
3.3
140
12040953/12064993
66085
Yellow E
Not same Label as 66030
2
200
175
1.0
140
12040953
66202
Red C
Same as 66206 except Packaging
4
230
200
0.7
80
12040953
66203
Hi-Temp Sealed
Yellow/ 75 Ohm Series Resistor
2
185
150
0.7
140
12052848
66203
Hi-Temp Sealed
Yellow/ 27 Ohm Series Resistor
2
265
250
1
140
12052848
Note
Not same Label as 66046
No Feedback
Johnson Electric Automotive Products Group
Page 4
Yellow Type
SPEED (RPM)
5.0
Hi-Temp Sealed
4.0
400 CW ----- CCW
3.0
500
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
JE 66203 - 27Ω In Series NextGen Actuator Speed & Current vs Torque
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
5.0
500
5.0
JE 66203 - 75Ω In Series NextGen Actuator Speed & Current vs Torque
CW
3.0
300
----- CCW
2.0
200
1.0
100 0
0.0 0
100
200
300
Hi-Temp Sealed
4.0
SPEED (RPM)
400
4.0
CURRENT (mAMP)
SPEED (RPM)
Yellow E
Johnson Electric Automotive Products Group
300
----- CCW
2.0
200
1.0
100
0.0
0 0
100
TORQUE (Ncm) Typical – see print specification
400 CW
3.0
500
CURRENT (mAMP)
JE 66030 & 66085 NextGen Actuators Speed & Current vs Torque
200
300
TORQUE (Ncm) Typical – see print specification
Page 5
JE 52019 with 27Ω in Series NextGen Actuator Speed & Current vs Torque 5.0 500 Hi-Temp Sealed 4.0 400 CW
----- CCW 3.0
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
SPEED (RPM)
White Type
0 0
100
200
300
TORQUE (Ncm)
JE 50601 & 66027 NextGen Actuators at 7 VDC Speed & Current vs Torque
JE 52019 with 75Ω in Series NextGen Actuator Speed & Current vs Torque 5.0 500 Hi-Temp Sealed 4.0 400
500
5.0
CW ----- CCW
3.0
300
2.0
200
1.0
100 0
0.0 0
100
200
300
SPEED (RPM)
400
4.0
CURRENT (mAMP)
SPEED (RPM)
White H
CW
3.0 2.0
200
1.0
100
0.0
0 0
100
Johnson Electric Automotive Products Group
200
300
TORQUE (Ncm)
TORQUE (Ncm) Typical – see print specification
300
----- CCW
CURRENT (mAMP)
Typical – see print specification
Typical – see print specification
Page 6
Green Type JE 66007 & 66011 NextGen Actuator Speed & Current vs Torque 5.0
500
4.0
400 CW ----- CCW
3.0
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
SPEED (RPM)
07 Green R & 11 Green T
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
JE 66052 NextGen Actuator Speed & Current vs Torque
400
7.0 6.0
300
5.0 CW
200
----- CCW
3.0 2.0
100
1.0 0.0
0 0
100
200
300
4.0
400 CW ----- CCW
3.0 2.0
200
1.0
100
0.0
0 0
100
TORQUE (Ncm) Typical – see print specification
Johnson Electric Automotive Products Group
300
CURRENT (mAMP)
SPEED (RPM)
8.0
4.0
500
Green YC
SPEED (RPM)
9.0
5.0
500
Green BZ
CURRENT (mAMP)
10.0
JE 66020 NextGen Actuator Speed & Current vs Torque
200
300
TORQUE (Ncm) Typical – see print specification
Page 7
Red Type JE 51058 NextGen Actuator Speed & Current vs Torque 500
Red 217
9.0
SPEED (RPM)
8.0
400
7.0 6.0
300
5.0 4.0
200 CW ----- CCW
3.0 2.0
100
1.0 0.0
CURRENT (mAMP)
10.0
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
JE 66045 NextGen Actuator Speed & Current vs Torque 500
5.0
500
Red N
3.0
300
2.0
200
1.0
100
0.0
0 0
100
Typical – see print specification
200
TORQUE (Ncm)
Johnson Electric Automotive Products Group
300
4.0
SPEED (RPM)
400
CW ----- CCW
CURRENT (mAMP)
SPEED (RPM)
4.0
Red N Yellow Motor 400 CW ----- CCW
3.0
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
5.0
JE 50669, 52152, 66002, 52167, 66004, 66005, 66046, 66047, & 66202 NextGen Actuators Speed & Current vs Torque
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
Page 8
JE NextGen Actuator Information JE 51058 NextGen Actuator Speed & Current vs Torque 10.0
500
9.0
SPEED (RPM)
400
----- CCW
7.0 6.0
300
5.0 4.0
200
3.0 2.0
100
1.0 0.0
0 0
100
200
TORQUE (Ncm)
D. Becker 8Nov11
300
CURRENT (mAMP)
CW
8.0
Actuator Types by Color
Type
Typical Operation
Yellow
On/Off - "Dumb" or Pulse Count Systems, Actuator operates between hard stops.
White
PBR Potentiometer or PTF/Wiper to provide positional Feedback to HVAC Control Head. Control Head then dictates movement.
Green
Red
Electronic - Controlled by Directional Input. Known as "Tri-State": Input 2.5 Volts = Stop / 0 V = CCW / 5 V = CW Rotation "Has Brains - Control Head provides Muscle"
Electronic - Controlled by Position; Drives to Position corresponding to Input Voltage. Known as "Servo". "Has Brains and Muscle"
Johnson Electric Automotive Products Group
Feedback? # Pins
No
2
Typical Application
Schematic
Note
Air Inlet
Used in systems where position is not critical
Yes
5
Temp or Mode
PTF is Polymer Thick Film Resistor; Copper alloy Wiper rotates across to provide angle information
Yes
5
Temp or Mode
3 Pin version used when No Feedback function
Yes
4
Temp or Mode
Feedback pin only used for test function
Page 2
Connector Pinouts
10 9
Johnson Electric Automotive Products Group
Page 3
Part Number Description and Typical Data Max Stall #Pins Torque (Ncm)
Max Stall Current (mA)
Min Loaded Speed (rpm)
Total Rotation (deg)
Packard Connector
JE Part Number
Description
50601
Sealed White H
5
200
175
0.5
130
12052848
50669
Red D w/Lever
4
230
200
0.7
76
12040953
51058
Red 217 degree
Hi-Speed
4
200
200
0.7
217
12052848
52019
Hi-Temp Sealed
White / 75 Ohm Series Resistor
5
185
150
0.7
130
12052848
52019
Hi-Temp Sealed
White / 27 Ohm Series Resistor
5
265
250
1.0
130
12052848
52152
Sealed Red 80 deg
4
200
200
0.7
80
12052848
52167
Sealed Red N
4
200
200
0.7
126
12052848
66002
Red N
4
230
200
0.7
126
12040953
66004
Red D
4
230
200
0.7
104
12040953
66005
Red L
4
230
200
0.7
80
12040953
66007
Green R
5
200
200
0.7
130
12040953
66011
Green T
3
200
200
0.7
130
12040953
66020
Green YC
5
350
250
0.7
130
12040953
66027
White H
5
200
150
0.4
130
12040953
66030
Yellow E
Not same Label as 66085
2
200
175
1.0
140
12040953
66045
Red N
Yellow Motor
4
200
110
0.5
126
12040953
66046
Red N
Not same Label as 66002
4
230
200
0.7
126
12040953
66047
Red O
4
230
200
0.7
126
12040953
66052
Green BZ
Hi-Speed; No Feedback
3
230
320
3.3
140
12040953/12064993
66085
Yellow E
Not same Label as 66030
2
200
175
1.0
140
12040953
66202
Red C
Same as 66206 except Packaging
4
230
200
0.7
80
12040953
66203
Hi-Temp Sealed
Yellow/ 75 Ohm Series Resistor
2
185
150
0.7
140
12052848
66203
Hi-Temp Sealed
Yellow/ 27 Ohm Series Resistor
2
265
250
1
140
12052848
Note
Not same Label as 66046
No Feedback
Johnson Electric Automotive Products Group
Page 4
Yellow Type
SPEED (RPM)
5.0
Hi-Temp Sealed
4.0
400 CW ----- CCW
3.0
500
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
JE 66203 - 27Ω In Series NextGen Actuator Speed & Current vs Torque
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
5.0
500
5.0
JE 66203 - 75Ω In Series NextGen Actuator Speed & Current vs Torque
CW
3.0
300
----- CCW
2.0
200
1.0
100 0
0.0 0
100
200
300
Hi-Temp Sealed
4.0
SPEED (RPM)
400
4.0
CURRENT (mAMP)
SPEED (RPM)
Yellow E
Johnson Electric Automotive Products Group
300
----- CCW
2.0
200
1.0
100
0.0
0 0
100
TORQUE (Ncm) Typical – see print specification
400 CW
3.0
500
CURRENT (mAMP)
JE 66030 & 66085 NextGen Actuators Speed & Current vs Torque
200
300
TORQUE (Ncm) Typical – see print specification
Page 5
JE 52019 with 27Ω in Series NextGen Actuator Speed & Current vs Torque 5.0 500 Hi-Temp Sealed 4.0 400 CW
----- CCW 3.0
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
SPEED (RPM)
White Type
0 0
100
200
300
TORQUE (Ncm)
JE 50601 & 66027 NextGen Actuators at 7 VDC Speed & Current vs Torque
JE 52019 with 75Ω in Series NextGen Actuator Speed & Current vs Torque 5.0 500 Hi-Temp Sealed 4.0 400
500
5.0
CW ----- CCW
3.0
300
2.0
200
1.0
100 0
0.0 0
100
200
300
SPEED (RPM)
400
4.0
CURRENT (mAMP)
SPEED (RPM)
White H
CW
3.0 2.0
200
1.0
100
0.0
0 0
100
Johnson Electric Automotive Products Group
200
300
TORQUE (Ncm)
TORQUE (Ncm) Typical – see print specification
300
----- CCW
CURRENT (mAMP)
Typical – see print specification
Typical – see print specification
Page 6
Green Type JE 66007 & 66011 NextGen Actuator Speed & Current vs Torque 5.0
500
4.0
400 CW ----- CCW
3.0
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
SPEED (RPM)
07 Green R & 11 Green T
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
JE 66052 NextGen Actuator Speed & Current vs Torque
400
7.0 6.0
300
5.0 CW
200
----- CCW
3.0 2.0
100
1.0 0.0
0 0
100
200
300
4.0
400 CW ----- CCW
3.0 2.0
200
1.0
100
0.0
0 0
100
TORQUE (Ncm) Typical – see print specification
Johnson Electric Automotive Products Group
300
CURRENT (mAMP)
SPEED (RPM)
8.0
4.0
500
Green YC
SPEED (RPM)
9.0
5.0
500
Green BZ
CURRENT (mAMP)
10.0
JE 66020 NextGen Actuator Speed & Current vs Torque
200
300
TORQUE (Ncm) Typical – see print specification
Page 7
Red Type JE 51058 NextGen Actuator Speed & Current vs Torque 500
Red 217
9.0
SPEED (RPM)
8.0
400
7.0 6.0
300
5.0 4.0
200 CW ----- CCW
3.0 2.0
100
1.0 0.0
CURRENT (mAMP)
10.0
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
JE 66045 NextGen Actuator Speed & Current vs Torque 500
5.0
500
Red N
3.0
300
2.0
200
1.0
100
0.0
0 0
100
Typical – see print specification
200
TORQUE (Ncm)
Johnson Electric Automotive Products Group
300
4.0
SPEED (RPM)
400
CW ----- CCW
CURRENT (mAMP)
SPEED (RPM)
4.0
Red N Yellow Motor 400 CW ----- CCW
3.0
300
2.0
200
1.0
100
0.0
CURRENT (mAMP)
5.0
JE 50669, 52152, 66002, 52167, 66004, 66005, 66046, 66047, & 66202 NextGen Actuators Speed & Current vs Torque
0 0
100
200
300
TORQUE (Ncm) Typical – see print specification
Page 8
