Double head sawing machine with motorized movement of the mobile head and electronic control of the head tilting
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Technical specifications: • First head fixed, second head mobile with automatic positioning. Positioning carried out by servomotor and reducer with centesimal precision • Minimum cut at 90° between the two heads: 350 mm (can be reduced with dedicated software, optional) • Maximum cutting distance between the two heads: 5 - 6.6 m. depending on the version supplied (can be increased with dedicated software, optional) • Motor-driven cutting head tilted by means of a recirculating ball screw and nut offering high precision, repeatability and reliability • Cutting angles vary according to the machine model, with electronic control of all graduations: - from 10° to 135° Blitz 50 - from 12° to 135° Blitz 55 - from 20° to 135° Blitz 60 L Accuracy to 2' of a degree • No. 2 tungsten carbide saw blades ø 500 (Blitz 50)/550 (Blitz 55)/600 (Blitz 60L) mm according to machine model • Oleo-pneumatic blade exit speed control (adjustable blade exit speed - rapid retraction) • Blade exit speed regulator with numerical indicator • Cutting area guard kit • No. 4 horizontal vices which have a patented push system with a vertical component to guarantee contact with the machine horizontal table • No. 2 vertical vices on internal side of the blade, automatically excludible for cuts with internal angles between 90° and 135° • Movable head roller table (2.5 m.) • Micro-drop pure oil blade lubrication system • Direct motor to blade transmission • Blade motors, three-phase 2.2 kW (3HP) – 2800 rpm. Euro voltage 230/400V– 50Hz; 275/480V – 60 Hz • Electric panel separate from pneumatic panel in lateral position • Set-up for the installation of a chips and fumes extraction system • Horizontal profile support tables in ground hardened steel and vertical in stainless steel (replaceable) • Large size swarf collection box to allow easy collection • Set up for the installation of a central motor-driven conveyor belt for collecting waste material and chips including inclined end • Real time control of functions by NC • Working pressure: 7 bar • Air consumption per cycle 53 NL/cycle • Touch-screen consolle for E and C versions • Cable-carrying chain to the console located inside the base. The possibility of breakage is reduced helping the operator during the bar loading and piece offloading operations • Flashing lights to warn when the machine is in operation • Electric brake to stop the blade in less than 10 seconds
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Standard accessories: • No. 2 tungsten carbide saw blades ø 500 (Blitz 50)/550 (Blitz 55)/600 (Blitz 60L) mm according to machine model • Cutting area guard kit • Movable head roller table (2.5 m.) • No. 4 horizontal vices inside blade • No. 2 vertical vices inside blade • Micro-drop pure oil blade lubrication system • Set-up for the installation of a chips and fumes extraction system • FSTCut software licence • USB port for data input from external software • Set-up for Ethernet connection • Teleservice contract for single machine (not available for version C, standard for version E)
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Cutting diagram BLITZ 50
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BLITZ 55
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BLITZ 60L
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MINIMUM CUTS*
FIXED HEAD POSITION 90° 45° internal 45° external 45° external 10° external 12° external 20° external 90° 45° internal
MOBILE HEAD MINIMUM DISTANCE BETWEEN POSITION HEADS (MINIMUM CUT) MM 350 90° 45° internal 45° external 45° external 10° external 12° external 20° external 45° internal 90°
Touch monitor 15'' LED backlighting Sliding control panel onboard machine on linear guides 5-wire resistive Touch screen Standard mouse and keyboard placed in a compartment under the display Kit label printing device (optional) NC box Power-E PC - HP ultra SLIM Solid State Drive 80 GByte Processor Intel® Core i3-3,3GHz , cache 3 MB 2 GB Memory SDRAM DDR3 Operating system Windows 7 ® Professional 3-year warranty ''on site'' International Internal USB ports plus one IP65 on front panel LAN connection kit including Ethernet board FSTCUT software Teleservice
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Description of functions and characteristic FSTCUT program: • Semiautomatic cutting function with automatic profile height compensation, extrusion tolerance and piece counter with cutting disabling • Direct import of DXF format • Profiles archive can be organised by brand and by series. 2D display of the DXF associated with the profile and management of machining parameters associated with the profile • Management of list filing folders with paths that can also be configured online • Cutting lists imported via network or USB memory stick • Cutting optimisation for lists • Management of cutting statistics and blade wear • Coating thickness and extrusion tolerance automatic corrector function • Displaying 3D of profile • Compatible with the format FOM – FST datas (protocol P2K2) • In the event of integration with FOM-FST frame designing programs, the element being machined is displayed on screen in a 2D graphic plan of the frame it is associated with • Porgram for under size cuts • Control of manual cutting lists • Managing of users • Management of profile colour archive • Display of profile sections while executing cutting lists with indications of piece positioning on the machine • Possibility of printing profile sections • Possibility of printing profile sections and layout of the associated frame (only with cutting lists originating from Fom programs) • Teleservice
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SILVER (C)
Electronic equipment description: • Industrial numerical control built into cabinet with remote controlled 5-wire resistive Touch screen display on the control panel • 15” LCD colour graphic display • LAN connection kit including Ethernet board • USB port for archive management of data and parameters • The USB port is also used for managing cutting lists from control software (No. 1 USB key included) • CD with software to install in customer’s PC in office dedicated to managing and converting cutting lists and DXF
Software description: • FOM Multitasking Operating System with user graphic interface with window menu and icons • Cutting lists imported via network or USB memory stick • Profile archive with assignment to the various work parameters and to profile-shaped sections with the possibility of importing real DXF type profile sections by means of converter offered as standard with the machine • Semiautomatic cutting function with automatic profile height compensation, extrusion tolerance and piece counter with cutting disabling • Display of profile sections while executing cutting lists with indications of piece positioning on the machine (only with cutting lists originating from Fom programs) • Possibility of highlighting on monitor the element being machined in a graphic representation of the associated frame (only with cutting lists originating from Fom programs) • Formulae & Type software for up to 6 variables where each element is assigned a description of the machining operations to be performed • Possibility to work more types simultaneously with cut optimisation • Software for shuttering and English-style door • Software for creating glazing and/or panel lists • Software for entering cutting lists manually from keyboard
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Optionals: • Profile clamping (profile type to be specified) No. 4 • Blade exit position transducer kit • Blade rotation inverter kit Note: with standard voltages only • Loading roller table 3 m. • Loading roller table 4,2 m. • Retractable pneumatic intermediate profile support kit Note: indicate whether it should be positioned as 1st or 2nd support • Kit of receding external profile support (LH) for machines with 5 Mt. cutting length (to be fixed on the floor outside the machine) • Receding external profile support (LH) for machines with 6.6 m. cutting length • Adjustable clamping pad for vertical vice • Adjustable double buffer kit for vertical vice • Automatic profile height measuring device with lower mobile sensor + vertical vice • Manual kit for under size cuts • Intermediate profile lifter roller kit (for head loading area) • Software licence for special cut-off (beyond measure and super minimum) and profile bevel cut for 45° cuttings • Software licence kit for automatic step-by step cutting with photocells barrier • Software licence kit for automatic step-by-step cutting with two-hand command key • Software licence for conversion data not generated by FOM Programs • Label printer • Paper roll for printer; min. n. 10 pcs(58X35mm) • Paper roll for printer; min. n. 10 pcs (100x36mm) (not available for version C, on request for version E) • Teleservice contract for single machine (not available for version C, standard for version E) • Kit for conveying chips to the middle of machine • Swarf conveyor belt with inclined end (only for version 5 mt.)(Unloading height 700 mm) • Swarf conveyor belt with inclined end (only for version 6,6 mt.)(Unloading height 700 mm) • 5 m. integral guard system • 6.6 m. integral guard system
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Optional: Packing • Crate packing - 5 m. • Crate packing - 6.6 m.