Brazed Plate Heat Exchangers Quality Heat Exchangers - Parat Varme
Quality Heat Exchangers
Brazed Plate Heat Exchangers Universal solutions for industrial and domestic applications
With partnership into the future
FUNKE is a leader in the development and production of quality heat exchangers with a heat transfer area of up to 2 000 m². For different industries and virtually all applications solutions with optimum thermodynamic designs are offered. FUNKE focuses on customer orientation, highest quality standards, flexibility and advisory skills – important benefits a company of just the right size is able to offer.
Construction
GPLK is made of corrugated stainless steel plates. The plates are assembled in a 180° angle to each other. Depending on the requirements of the application, the plates are vacuum brazed using either copper or nickel (NPLK). This results in separate flow gaps with counter-flow of the media involved in the heat exchange (standard).
Advantages
FUNKE brazed plate heat exchangers GPLK are used in most industries and domestic applications.
GPLK has a well balanced ratio of high heat transfer rates with low pressure losses. The thermodynamic optimized corrugation of the embossed plates allows for high turbulent flow even at low volumetric flow rates. This allows for efficient use of the heat exchange area available and leads to a perfectly optimized heat
transfer. The high turbulent flow also results in an efficient self-cleaning effect, which greatly reduces maintenance and time-out. GPLK have a compact design and are used for high pressures and temperatures.
Applications
Typical applications for brazed plate heat exchangers GPLK are heating, cooling, condensing • System separation • Heat extraction and heat recovery in domestic and process technology • Refrigeration engineering • Mechanical engineering • Oil cooling • Hot water / Process water • Heating engineering (solar thermal systems, central heating, floor heating) • Evaporation / Condensing in cooling systems • Air drying • Hydraulic oil cooling • Cooling of machines and motors • Mold machine temperature control • Economizing
Media
Copper brazed plate heat exchangers GPLK are mainly used for media such as • Oil and oil containing fluids • Glycol mixtures • Alcohols • Refrigerants • Gas / Air • Water • many more (according to media properties and its viscosity)
Information
Copper brazed plate heat exchangers GPLK should not be used for the following media: • Seawater • Ammonia • Deionates • Silicone oils • high chloride media For applications with • Ammonia • Deionates • Silicone oils the nickel brazed plate heat exchangers NPLK are recommended.
Application conditions
Operating pressure and operating temperature • The BPHE GPLK is designed for a working pressure up to 30 bar / 435 psi at max. 200°C / 392°F. • In special designs, GPLK can work with up to 45 bar / 653 psi at 150°C / 302°F. • The NPLK (nickel brazed) can be operated at 10 bar / 145 psi at 150°C / 302°F. • In special designs, NPLK can be operated at up to 30 bar / 435 psi at 150°C / 302°F.
Performance
2.0 to 6 000 kW / 6 824 Btu to 20.5 MBtu.
Material
For the plates stainless steel AISI 316 / 1.4401 is used.
optional: angular feet
1: hot side IN 2: cold side OUT 3: cold side IN 4: hot side OUT Type
Connections may be chaged at each side as long as counter flow is continued.
Dimensions
Solder
Overall
Volume
Dist. (connections)
Connection
No. of plates
Empty weight
Volume / Channel
Copper
Nickel
A (mm)
B (mm)
E (mm)
C (mm)
D (mm)
(standard)
(N) (max)
(kg)
(ltr. / Channel)
GPLK 10 GPLK 20 GPLK 30 GPLK 40 GPLK 50 GPLK 55 GPLK 60 GPLK 70 GPLK 80 GPLK 90 GPLK 95
NPLK 10 NPLK 20 NPLK 30 NPLK 40 NPLK 50 NPLK 55 NPLK 60 NPLK 70
206 194 311 306 304 522 504 528 527 798 870
73 80 73 106 124 106 124 246 245 269 383
8+2,27*(N-1) 10+2,25*N 10+2,3*N 10+2,4*N 10+2,4*N 10+2,4*N 10+2,4*N 11, 5+2,4*N 11+2,85*N 14+2,4*N 23+2,4*N
172 154 278 250 250 466 444 456 430 690 723
42 40 40 50 70 50 64 174 148 161 237
G 1/2“ G 3/4“ G 3/4“ G 1“ G 1“ G 1“ G 1“ G 2“ G 2 1/2“ G 2 1/2“ DN 100
60 60 60 100 100 120 120 160 140 260 300
0,81+0,04*(N-1) 0,8+0,05*N 0,84+0,07*N 1,5+0,135*N 1,6+0,15*N 3,1+0,22*N 3,5+0,24*N 7,2+0,52*N 8,5+0,49*N 11,5+0,8*N 39,5+1,25*N
0,025 0,025 0,04 0,055 0,065 0,095 0,107 0,232 0,289 0,400 0,600
Brazed plate heat exchangers for industrial applications Oil Cooler System
Heat Pump System Compressor Cold Air Water
Air Cooler Condenser
Water
Oil Tank
Hot Water
Pump
Expansion Valve
Power Plant / Energy Center
Chiller Water
Compressor Separator
Tank
Hot Water
Chilled Water
Warm Water
Evaporator
Oil Cooler Cold Water
Condenser Cold Water
Economizer Bypass
Power Plant / Energy Center
Accumulator
Air Compressor System 75hp Above (Water cooled)
Air Compressor
Lubricant Cooler Brazed Heat Exchanger Oil Outlet (55°C)
Oil Inlet (85°C) A2
B2 Cooling Water Outlet Water vs. Oil
Air Inlet (90°C)
Air Outlet (10°C) A2
D2 Cooling Water Inlet Water vs. Air
Vacuum Pump Cooling System Air Inlet
Water Cooled Motor
Gear Oil
30° C
25° C 30° C
30° C Motor Cooling Water
Pump
25° C Cold Water
25° C
Air Outlet
Cold Water
Cold Water
Specialist‘s Guaranteed Quality
• American Bureau of Shipping (ABS) • Bureau Veritas (BV) • Det Norske Veritas (DNV) • EU Pressure Equipment Directive 97 / 23 / EG (DGRL) • Germanischer Lloyd (GL) • Lloyds Register of Shipping (LRS) • Schweizerischer Verein für technische Inspektionen (SVTI) • Technischer Überwachungsverein (TÜV) as well as customers’ test and inspection regulations.
FUNKE has been certified according to DIN EN ISO 9001:2008 and is an approved manufacturer according to:
Subject to technical modifications · GPLK-0410 UK
• ASME U-Stamp • GOST R (incl. RTN & hygiene certificate) • HP0 in connection with DIN EN 729-2 • China Certificate
www.funke.de
Quality means safety. Each unit built by FUNKE is construction and pressure tested. Additional testing may also be available in accordance with such quality organizations as:
Funke Wärmeaustauscher Apparatebau GmbH Zur Dessel 1 31028 Gronau / Leine · Germany T +49 51 82 / 582-0 F +49 51 82 / 582-48 [email protected] [email protected] www.funke.de www.funke.de
Brazed Plate Heat Exchangers Universal solutions for industrial and domestic applications
With partnership into the future
FUNKE is a leader in the development and production of quality heat exchangers with a heat transfer area of up to 2 000 m². For different industries and virtually all applications solutions with optimum thermodynamic designs are offered. FUNKE focuses on customer orientation, highest quality standards, flexibility and advisory skills – important benefits a company of just the right size is able to offer.
Construction
GPLK is made of corrugated stainless steel plates. The plates are assembled in a 180° angle to each other. Depending on the requirements of the application, the plates are vacuum brazed using either copper or nickel (NPLK). This results in separate flow gaps with counter-flow of the media involved in the heat exchange (standard).
Advantages
FUNKE brazed plate heat exchangers GPLK are used in most industries and domestic applications.
GPLK has a well balanced ratio of high heat transfer rates with low pressure losses. The thermodynamic optimized corrugation of the embossed plates allows for high turbulent flow even at low volumetric flow rates. This allows for efficient use of the heat exchange area available and leads to a perfectly optimized heat
transfer. The high turbulent flow also results in an efficient self-cleaning effect, which greatly reduces maintenance and time-out. GPLK have a compact design and are used for high pressures and temperatures.
Applications
Typical applications for brazed plate heat exchangers GPLK are heating, cooling, condensing • System separation • Heat extraction and heat recovery in domestic and process technology • Refrigeration engineering • Mechanical engineering • Oil cooling • Hot water / Process water • Heating engineering (solar thermal systems, central heating, floor heating) • Evaporation / Condensing in cooling systems • Air drying • Hydraulic oil cooling • Cooling of machines and motors • Mold machine temperature control • Economizing
Media
Copper brazed plate heat exchangers GPLK are mainly used for media such as • Oil and oil containing fluids • Glycol mixtures • Alcohols • Refrigerants • Gas / Air • Water • many more (according to media properties and its viscosity)
Information
Copper brazed plate heat exchangers GPLK should not be used for the following media: • Seawater • Ammonia • Deionates • Silicone oils • high chloride media For applications with • Ammonia • Deionates • Silicone oils the nickel brazed plate heat exchangers NPLK are recommended.
Application conditions
Operating pressure and operating temperature • The BPHE GPLK is designed for a working pressure up to 30 bar / 435 psi at max. 200°C / 392°F. • In special designs, GPLK can work with up to 45 bar / 653 psi at 150°C / 302°F. • The NPLK (nickel brazed) can be operated at 10 bar / 145 psi at 150°C / 302°F. • In special designs, NPLK can be operated at up to 30 bar / 435 psi at 150°C / 302°F.
Performance
2.0 to 6 000 kW / 6 824 Btu to 20.5 MBtu.
Material
For the plates stainless steel AISI 316 / 1.4401 is used.
optional: angular feet
1: hot side IN 2: cold side OUT 3: cold side IN 4: hot side OUT Type
Connections may be chaged at each side as long as counter flow is continued.
Dimensions
Solder
Overall
Volume
Dist. (connections)
Connection
No. of plates
Empty weight
Volume / Channel
Copper
Nickel
A (mm)
B (mm)
E (mm)
C (mm)
D (mm)
(standard)
(N) (max)
(kg)
(ltr. / Channel)
GPLK 10 GPLK 20 GPLK 30 GPLK 40 GPLK 50 GPLK 55 GPLK 60 GPLK 70 GPLK 80 GPLK 90 GPLK 95
NPLK 10 NPLK 20 NPLK 30 NPLK 40 NPLK 50 NPLK 55 NPLK 60 NPLK 70
206 194 311 306 304 522 504 528 527 798 870
73 80 73 106 124 106 124 246 245 269 383
8+2,27*(N-1) 10+2,25*N 10+2,3*N 10+2,4*N 10+2,4*N 10+2,4*N 10+2,4*N 11, 5+2,4*N 11+2,85*N 14+2,4*N 23+2,4*N
172 154 278 250 250 466 444 456 430 690 723
42 40 40 50 70 50 64 174 148 161 237
G 1/2“ G 3/4“ G 3/4“ G 1“ G 1“ G 1“ G 1“ G 2“ G 2 1/2“ G 2 1/2“ DN 100
60 60 60 100 100 120 120 160 140 260 300
0,81+0,04*(N-1) 0,8+0,05*N 0,84+0,07*N 1,5+0,135*N 1,6+0,15*N 3,1+0,22*N 3,5+0,24*N 7,2+0,52*N 8,5+0,49*N 11,5+0,8*N 39,5+1,25*N
0,025 0,025 0,04 0,055 0,065 0,095 0,107 0,232 0,289 0,400 0,600
Brazed plate heat exchangers for industrial applications Oil Cooler System
Heat Pump System Compressor Cold Air Water
Air Cooler Condenser
Water
Oil Tank
Hot Water
Pump
Expansion Valve
Power Plant / Energy Center
Chiller Water
Compressor Separator
Tank
Hot Water
Chilled Water
Warm Water
Evaporator
Oil Cooler Cold Water
Condenser Cold Water
Economizer Bypass
Power Plant / Energy Center
Accumulator
Air Compressor System 75hp Above (Water cooled)
Air Compressor
Lubricant Cooler Brazed Heat Exchanger Oil Outlet (55°C)
Oil Inlet (85°C) A2
B2 Cooling Water Outlet Water vs. Oil
Air Inlet (90°C)
Air Outlet (10°C) A2
D2 Cooling Water Inlet Water vs. Air
Vacuum Pump Cooling System Air Inlet
Water Cooled Motor
Gear Oil
30° C
25° C 30° C
30° C Motor Cooling Water
Pump
25° C Cold Water
25° C
Air Outlet
Cold Water
Cold Water
Specialist‘s Guaranteed Quality
• American Bureau of Shipping (ABS) • Bureau Veritas (BV) • Det Norske Veritas (DNV) • EU Pressure Equipment Directive 97 / 23 / EG (DGRL) • Germanischer Lloyd (GL) • Lloyds Register of Shipping (LRS) • Schweizerischer Verein für technische Inspektionen (SVTI) • Technischer Überwachungsverein (TÜV) as well as customers’ test and inspection regulations.
FUNKE has been certified according to DIN EN ISO 9001:2008 and is an approved manufacturer according to:
Subject to technical modifications · GPLK-0410 UK
• ASME U-Stamp • GOST R (incl. RTN & hygiene certificate) • HP0 in connection with DIN EN 729-2 • China Certificate
www.funke.de
Quality means safety. Each unit built by FUNKE is construction and pressure tested. Additional testing may also be available in accordance with such quality organizations as:
Funke Wärmeaustauscher Apparatebau GmbH Zur Dessel 1 31028 Gronau / Leine · Germany T +49 51 82 / 582-0 F +49 51 82 / 582-48 [email protected] [email protected] www.funke.de www.funke.de
