Buck-Boost - Jefferson Electric

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Buck-Boost – Powerformer™

9

0.050 to 10 KVA

Version

JE901 0411

Contents Overview Dimensional Drawings Wiring Diagrams Selection Charts 120 x 240 V – 12/24 V 60 Hz 120 x 240 V – 16/32 V 60 Hz 240 x 480 V – 24/48 V 60 Hz

1-800-892-3755

9.2 9.9 9.10 9.8 9.8 9.8

www.jeffersonelectric.com

Dry-Type Transformers

9.1

9

Buck-Boost – Powerformer™

Products ■ Single-Phase Encapsulated: 50 VA through 10 KVA* Applications ■ For correcting voltage line drops, landscape lighting, low voltage lighting, international voltage adaptation and motor applications ■ Note: Buck-boost transformers do not compensate for fluctuating line voltages. Specifications ■ Encapsulated with electrical grade resin ■ Cores of high quality electrical steel ■ 60 Hz operation ■ NEMA 3R-rated enclosures ■ 135ºC temperature rise, 180ºC insulation class or 95ºC temperature rise, 130ºC insulation class depending on kVA size ■ Heat-cured ASA-61 gray powder coat finish Features, Functions, Benefits ■ Slotted mounting holes for quick and easy mounting ■ Convenient wall mount design with lifting hooks above 5 KVA ■ Permanently affixed wiring diagram Standards ■ Built in accordance with NEMA, ANSI, UL and CSA standards *Options and Accessories ■ CE Marked units available as custom ■ Other sizes and voltages available as custom

9.2

Dry-Type Transformers

www.jeffersonelectric.com

1-800-892-3755

9

Buck-Boost – Powerformer™

Jefferson Electric single-phase Buck-Boost transformers are the most economical means available for stepping voltages up or down in many common applications. They can be used as isolating (or insulating) transformers for transforming standard line voltages to low secondary voltages. They are also used to buck or boost off-standard line voltages to satisfy standard load voltage requirements when connected in an autotransformer configuration. These transformers are designed for use on single- or three-phase circuits to supply 12/24 or 16/32 volt secondaries with 120/240 volt primary, and 24/48 volt secondaries with 240/480 volt primary. When connected in an autotransformer configuration, these small, compact and lightweight units will handle a large KVA load in comparison to their physical size and relative cost. When used as isolation transformers, they have innumerable low voltage applications.

The difference between an autotransformer and an isolation transformer. In an autotransformer, the input (or primary) and the output (or secondary) are electrically connected, while in an isolation transformer they are completely separated, as shown to the right. Only a portion of the electrical energy is changed in an autotransformer, the remainder flowing directly between the primary and secondary. In an isolation transformer, all the energy is transformed. For these reasons, an autotransformer is smaller, lighter and less costly than a comparable isolation transformer.

Autotransformer

Isolation (or Insulating) Transformer

Version

JE901 0411

Solve over/under line voltage problems efficiently and economically. Electrical equipment is manufactured to operate most efficiently when the line voltage is equal to or nearly equal to the nameplate rating of the equipment. A motor operated at a voltage substantially under its nameplate rating may run constantly on the starting windings, resulting in overheating and possible burn-out. The same motor operated at a voltage substantially over its nameplate rating is subject to excessive heat rise, often extending beyond the insulation temperature limits, which may eventually cause the motor to burn out. Caution: Buck-Boost transformers will not compensate for fluctuating line voltages. They should only be used when line voltage is relatively constant.

1-800-892-3755

www.jeffersonelectric.com

Dry-Type Transformers

9.3

9

Buck-Boost – Powerformer™ Single-Phase KVA Capacity of Encapsulated Powerformers™ Maximum load capabilities Low Voltage (LV)

High Voltage (HV)

Catalog Number

95

120

416-12

100

120

416-11

106

120

416-12

109

120

416-11

120

132

416-11

120

136

416-12

120

144

416-11

120

152

416-12

200

240

416-14

208

236

416-12

212

240

416-12

208

230

416-11

218

240

416-11

225

240

416-12

230

276

416-14

240

252

416-11

240

264

416-11

240

272

416-12

240

288

416-14

437

480

416-14

457

480

416-14

480

504

416-14

480

528

416-14

Load Required* KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS

01 .100 KVA

11 .150 KVA

21 .250 KVA

31 .500 KVA

41 .750 KVA

51 1.0 KVA

61 1.5 KVA

71 2.0 KVA

81 3.0 KVA

91 5.0 KVA

.37 3.95 .50 5.0 .75 7.07 1.00 9.17 1.10 9.17 .85 7.08 .60 5.0 .47 3.91 .50 2.50 .73 3.53 .75 3.53 .95 4.58 1.00 4.58 1.5 6.66 .57 2.50 2.1 8.75 1.1 4.58 .85 3.54 .60 2.5 1.00 2.28 2.0 4.37 2.1 4.37 1.1 2.29

.56 5.93 .75 7.5 1.12 10.5 1.50 13.7 1.65 13.7 1.27 10.5 .90 7.5 .71 5.91 .75 3.75 1.10 5.28 1.12 5.28 1.4 6.88 1.5 6.88 2.25 10.0 .86 3.75 3.15 13.1 1.65 6.87 1.27 5.29 .90 3.75 1.50 3.43 3.0 6.56 3.15 6.56 1.65 3.43

.94 9.89 1.25 12.5 1.87 17.6 2.50 22.9 2.75 22.9 2.12 17.6 1.50 12.5 1.18 9.83 1.25 6.25 1.84 8.82 1.87 8.82 2.3 11.4 2.5 11.4 3.75 16.6 1.43 6.25 5.25 21.8 2.75 11.4 2.12 8.83 1.50 6.25 2.50 5.72 5.0 10.9 5.25 10.9 2.75 5.72

1.8 19.7 2.50 25.0 3.7 34.9 5.0 45.8 5.5 45.8 4.2 35.0 3.0 25.0 2.3 19.1 2.5 12.5 3.6 17.4 3.7 17.4 4.7 22.9 5.0 22.9 7.5 33.3 2.8 12.5 10.5 43.7 5.5 22.9 4.2 17.5 3.0 12.5 5.0 11.4 10.0 21.8 10.5 21.8 5.5 11.4

2.8 29.6 3.7 37.0 5.6 52.8 7.5 68.8 8.2 68.8 6.3 52.5 4.5 37.5 3.5 29.1 3.7 18.7 5.5 26.4 5.6 26.4 7.1 34.4 7.5 34.4 11.2 49.7 4.3 18.7 15.7 65.4 8.2 34.1 6.3 26.2 4.5 18.7 7.5 17.1 15.0 32.8 15.7 32.8 8.2 17.0

3.7 39.5 5.0 50.0 7.5 70.7 10.0 91.7 11.0 91.7 8.5 70.8 6.0 50.0 4.7 39.1 5.0 25.0 7.3 35.3 7.5 35.3 9.5 45.8 10.0 45.8 15.0 66.6 5.7 25.0 21.0 87.5 11.0 45.8 8.5 35.4 6.0 25.0 10.0 22.8 20.0 43.7 21.0 43.7 11.0 22.9

5.6 59.3 7.5 75.0 11.2 105 15.0 137 16.5 137 12.7 105 9.0 75.0 7.1 59.1 7.5 37.5 11.0 52.8 11.2 52.8 14.3 68.8 15.0 68.8 22.5 100 8.6 37.5 31.5 131 16.5 68.7 12.7 52.9 9.0 37.5 15.0 34.3 30.0 65.6 31.5 65.6 16.5 34.3

7.5 79.1 10.0 100 15.0 141 20.0 183 22.0 183 17.0 141 12.0 100 9.5 79.1 10.0 50.0 14.7 70.7 15.0 70.7 19.0 91.7 20.0 91.7 30.0 133 11.5 45.0 42.0 175 22.0 91.6 17.0 70.8 12.0 50.0 20.0 45.7 40.0 87.5 42.0 87.5 22.0 45.8

11.2 118 15.0 150 22.5 212 30.0 275 33.0 275 25.5 212 18.0 150 14.2 118 15.0 75.0 22.1 106 22.5 106 28.6 137 30.0 137 45.0 200 17.2 75.0 63.0 262 33.0 137 25.5 106 18.0 75.0 30.0 68.6 60.0 131 63.0 131 33.0 68.7

18.8 197 25.0 250 37.0 349 50.0 458 55.0 458 42.0 350 30.0 250 23.0 191 25.0 125 36.8 174 37.0 174 47.6 229 50.0 229 75.0 333 28.7 124 105 437 55.0 229 42.0 175 30.0 125 50.0 114 100 218 105 218 55.0 114

Wiring Diagram

Buck-Boost Wiring Diagram 1

Buck-Boost Wiring Diagram 2

Buck-Boost Wiring Diagram 3

Buck-Boost Wiring Diagram 4

Version

JE901 0411

* Load required is calculated based on the low voltage as the load.

1-800-892-3755

www.jeffersonelectric.com

Dry-Type Transformers

9.5

2 2 1 1 1 1 2 2 2 4 4 4 4 3 2 3 4 4 2 4 3 3 4

9

Buck-Boost – Powerformer™

Three-Phase KVA Capacity of Encapsulated Powerformers™ Connected in Open-Delta Maximum load capabilities requiring two Powerformers Low Voltage (LV)

High Voltage (HV)

Catalog Number

200

240

416-14xx

208

236

416-12xx

212

240

416-12xx

208

230

416-11xx

218

240

416-11xx

225

240

416-12xx

229

240

416-11xx

230

253

416-14xx

230

276

416-14xx

240

252

416-11xx

240

264

416-11xx

240

272

416-12xx

240

288

416-14xx

437

480

416-14xx

457

480

416-14xx

480

504

416-14xx

480

528

416-14xx

Load Required* KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes KVA Amperes

01 .100 KVA 0.86 2.1 1.27 3.1 1.29 3.1 1.65 4.1 1.73 4.2 2.59 6.2 3.46 8.3 1.81 4.1 0.99 2.1 3.64 8.3 1.9 4.2 1.47 3.1 1.03 2.1 1.73 2.1 3.46 4.2 3.64 4.2 1.9 2.1

11 .150 KVA 1.29 3.1 1.91 4.7 1.94 4.7 2.47 6. 2 2.59 6.2 3.89 9.4 5.18 12.5 2.72 6.2 1.49 3.1 5.47 12.5 2.86 6.3 2.2 4.7 1.55 3.1 2.59 3.1 5.18 6.2 5.47 6.3 2.86 3.1

21 .250 KVA 2.1 5.1 3.1 7.6 3.2 7.7 4.1 10.3 4.3 10.3 6.4 15.4 8.6 20.7 4.5 10.3 2.4 5.0 9.1 20.8 4.7 10.3 3.6 7.6 2.5 5.0 4.3 5.2 8.6 10.3 9.1 10.4 4.7 5.1

31 .500 KVA 4.3 10.3 6.3 15.4 6.4 15.4 8.2 20.6 8.6 20.7 12.9 31.0 17.3 41.6 9.0 20.5 4.9 10.2 18.2 41.7 9.5 20.8 7.3 15.5 5.1 10.2 8.6 10.3 17.3 20.8 18.2 20.8 9.5 10.4

41 .750 KVA 6.4 15.4 9.5 23.2 9.7 23.3 12.3 30.9 12.9 31.0 19.4 46.7 25.9 62.3 13.6 31.0 7.4 15.5 27.2 62.3 14.2 31.1 11.0 23.3 7.7 15.4 12.9 15.5 25.9 31.2 27.2 31.2 14.2 15.5

51 1.0 KVA 8.6 20.7 12.7 31.1 12.9 31.0 16.5 41.4 17.3 41.6 25.9 62.3 34.6 83.2 18.1 41.3 9.9 20.7 36.4 83.4 19.0 41.6 14.7 31.2 10.3 20.6 17.3 20.8 34.6 41.6 36.4 41.7 19.0 20.8

61 1.5 KVA 12.9 31.0 19.1 46.7 19.4 46.7 24.7 62.0 25.9 62.3 38.9 93.6 51.8 124.6 27.2 62.1 14.9 31.2 54.7 125.3 28.6 62.5 22.0 46.7 15.5 31.1 25.9 31.2 51.8 62.3 54.7 62.7 28.6 31.3

71 2.0 KVA 17.2 41.4 25.5 62.4 25.8 62.1 33.0 82.8 34.6 83.2 51.9 124.8 69.2 166.5 36.3 82.8 19.9 41.6 72.8 166.8 38.1 83.3 29.4 62.4 20.7 41.5 34.6 41.6 69.2 83.2 72.8 83.4 38.1 41.7

81 3.0 KVA 25.0 60.1 38.2 93.4 38.0 91.4 49.5 124.3 51.0 122.7 77.0 185.2 103 247.8 54.0 123.2 29.0 60.7 109 249.7 57.0 124.7 44.1 93.6 31.0 62.1 51.0 61.3 103 123.9 109 124.9 57.0 62.3

* Load required is calculated based on the low voltage as the load.

Buck-Boost Wiring Diagram 9

Buck-Boost Wiring Diagram 10

Buck-Boost Wiring Diagram 11

Buck-Boost Wiring Diagram 12

9.6

Dry-Type Transformers

www.jeffersonelectric.com

1-800-892-3755

91 5.0 KVA 43.0 103.4 63.7 155.8 64.0 154.0 82.5 207.1 86.0 206.9 129 310.3 173 416.2 90.0 205.4 49.0 102.5 182 417.0 95.0 207.8 73.6 156.2 51.0 102.2 86.0 103.4 173 208.1 183 209.6 95.0 103.9

Wiring Diagram

10 12 12 12 12 11 11 9 10 11 12 12 10 12 11 11 12

9

Buck-Boost – Powerformer™ Three-Phase KVA Capacity of Encapsulated Powerformers™ Connected in Wye Maximum load capabilities requiring three Powerformers Low Voltage (LV)

High Voltage (HV)

Catalog Number

Load Required*

01 .100 KVA

11 .150 KVA

21 .250 KVA

31 .500 KVA

41 .750 KVA

51 1.0 KVA

61 1.5 KVA

71 2.0 KVA

81 3.0 KVA

91 5.0 KVA

164

208

416-12

173

208

416-11

183

208

416-12

189

208

416-11

208

229

416-11

208

235

416-12

208

249

416-11

208

263

416-12

346

416

416-14

367

416

416-12

378

416

416-11

390

416

416-12

397

416

416-11

398

438

416-14

398

478

416-14

416

437

416-11

416

443

416-12

416

457

416-11

416

471

416-12

416

498

416-14

KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS sKVA AMPS KVA AMPS KVA AMPS KVA AMPS KVA AMPS

1.1 3.89 1.5 5.0 2.2 7.07 3.0 9.17 3.3 9.17 2.5 7.08 1.8 5.0 1.4 3.91 1.5 2.5 2.2 3.53 3.0 4.58 4.5 6.66 6.0 8.73 3.1 4.56 1.7 2.50 6.3 8.75 4.8 6.66 3.3 4.58 2.5 3.54 1.8 2.5

1.7 5.89 2.2 7.5 3.3 10.5 4.5 13.7 4.9 13.7 3.8 10.5 2.7 7.5 2.1 5.91 2.2 3.75 3.3 5.28 4.5 6.88 6.7 10.0 9.0 13.1 4.7 6.82 2.5 3.75 9.4 13.1 7.2 10.0 4.9 6.87 3.8 5.29 2.7 3.75

2.8 9.79 3.7 12.5 5.6 17.6 7.5 22.9 8.2 22.9 6.3 17.6 4.5 12.5 3.5 9.83 3.7 6.25 5.6 8.82 7.5 11.4 11.2 16.6 15.0 21.8 7.8 11.3 4.3 6.25 15.7 21.8 12.0 16.6 8.2 11.4 6.3 8.83 4.5 6.25

5.6 18.9 7.5 25.0 11.2 34.9 15.0 45.8 16.5 45.8 12.7 35.0 9.0 25.0 7.1 19.1 7.5 12.5 11.2 17.4 15.0 22.9 22.5 33.3 30.0 43.6 15.7 22.6 8.6 12.5 31.5 43.7 24.0 33.3 16.5 22.9 12.7 17.5 9.0 12.5

8.4 29.4 11.2 37.0 16.8 52.8 22.5 68.8 24.7 68.8 19.1 52.5 13.5 37.5 10.6 29.1 11.2 18.5 16.8 26.4 22.5 34.4 33.7 49.7 45.0 65.5 23.6 33.9 12.9 18.7 47.2 65.4 36.0 50.0 24.7 34.1 19.1 26.2 13.5 18.7

11.2 38.9 15.0 50.0 22.5 70.7 30.0 91.7 33.0 91.7 25.5 70.8 18.0 50.0 14.2 39.1 15.0 25.0 22.5 35.3 30.0 45.8 45.0 66.6 60.0 87.3 31.5 45.6 17.2 25.0 63.0 87.5 48.0 66.6 33.0 45.8 25.5 35.4 18.0 25.0

16.8 58.9 22.5 75.0 33.7 105 45.0 137 49.5 137 38.2 105 27.0 75.0 21.4 59.1 22.5 37.5 33.7 52.8 45.0 68.8 67.5 100 90.0 131 47.2 68.2 25.9 37.5 94.5 131 72.0 100 49.5 68.7 38.2 52.9 27.0 37.5

22.0 78.9 30.0 100 45.0 141 60.0 183 66.0 183 51.0 141 36.0 100 28.0 79.1 30.0 50.0 45.0 70.7 60.0 91.7 90.0 133 120 174 63.0 91.3 34.0 50.0 126 175 96.0 133 66.0 91.6 51.0 70.8 36.0 50.0

34.0 117 45.0 150 67.0 212 90.0 275 99.0 275 76.5 212 54.0 150 42.0 118 45.0 75.0 67.0 106 90.0 137 135 200 180 262 94.0 136 51.0 75.0 189 262 144 200 99.0 137 76.5 106 54.0 75.0

56.0 197 75.0 250 112 354 150 458 165 458 127 350 90.0 250 71.0 191 75.0 125 112 174 150 229 225 333 300 436 157 229 86.0 125 315 437 240 333 165 229 127 175 90.0 125

Wiring Diagram

* Load required is calculated based on the low voltage as the load.

Buck-Boost Wiring Diagram 6

Buck-Boost Wiring Diagram 7

Buck-Boost Wiring Diagram 8

Version

JE901 0411

Buck-Boost Wiring Diagram 5

1-800-892-3755

www.jeffersonelectric.com

Dry-Type Transformers

9.7

6 6 5 5 5 5 6 6 6 8 8 7 7 5 6 7 7 8 8 6

9

Buck-Boost – Powerformer™ Figure 2

Figure 3 B

C

B

A

C

A

Figure 4

B

C

Version

JE901 0411

A

1-800-892-3755

www.jeffersonelectric.com

Dry-Type Transformers

9.9

9

Buck-Boost – Powerformer™

S240B Wiring Diagram & Connections*

S240C Wiring Diagram & Connections*

Wiring Diagram

Wiring Diagram

Primary: 120 X 240 Secondary: 12/24

Primary: 120 X 240 Secondary: 16/32

Connections Primary Volts 240 120

Interconnect H2 to H3 H1 to H3 H2 to H4

Sec. Volts 24 12

Interconnect X2 to X3 X1 to X3 X2 to X4

Connections Primary Lines Connect To H1-H4 H1-H4

Primary Volts 240 120

Secondary Lines Connect To X1-X4 X1-X4

Sec. Volts 32 16

Interconnect H2 to H3 H1 to H3 H2 to H4 Interconnect X2 to X3 X1 to X3 X2 to X4

S480E Wiring Diagram & Connections* Wiring Diagram Primary: 240 X 480 Secondary: 24/48

Connections Primary Volts 480 240 Sec. Volts 48 24

Interconnect H2 to H3 H1 to H3 H2 to H4 Interconnect X2 to X3 X1 to X3 X2 to X4

Primary Lines Connect To H1-H4 H1-H4 Secondary Lines Connect To X1-X4 X1-X4

NOTE: Electrostatic shields are optionally available and not shown in all wiring diagrams.

9.10

Dry-Type Transformers

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Primary Lines Connect To H1-H4 H1-H4 Secondary Lines Connect To X1-X4 X1-X4