Wuxi Techwell Machinery Manufacturing Co.,Ltd Tel/Fax: 0086-510-83133431 Website: www.wxtechwell.com Skype: monica198614
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[email protected] C Purlin Roll Forming Machine A) Profile Drawing for reference:
B) Summary u u u u u u u u u
Material: G.i Coil or Carbon steel Material Thickness:1.5-3mm Forming Station: 14 Main Power: 15KW Roller Material: GCr15 steel, Quenched and heated process Axis Material: 45# steel. heated and quenched Machine Diameter: about 11500mm(L)x1500mm(W)x1300mm (H) Weight of machine: about 10 Ton This roll forming machine suits for coiled metal material, make required shape after processing of uncoiling, forming continuously and cutting to length. Adopt PLC controlling system, AC frequency adjusting-speed technology, so that realize automatic production continuously.
C) Main Parts u u u u u u u
Manual Decoiler ---------------------------------------- 1 unit Leveling and Feeding Guide ------------------------ 1 unit Roll Forming System ---------------------------------- 1 unit Hydraulic Punching & Cutting ----------------------- 1 unit Hydraulic Station --------------------------------------- 1 unit PLC Contol System -------------------------------- --- 1 unit Run-out Table -------------------------------------------- 1 unit
Wuxi Techwell Machinery Manufacturing Co.,Ltd Tel/Fax: 0086-510-83133431 Website: www.wxtechwell.com Skype: monica198614
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[email protected] D).Working Flowing Manual Decoiler ---- Feeding guide & Leveling Device ---- Roll Forming ---Punching & Cutting ---- Run out table
E). Technical Data 1). Decoiler u Decoiler Type: Manual decoiler u Weight Capacity Of Decoiler: 5 Ton u Passive uncoil u Manual expansion
2). Levelling and Feeding Device u Function: It is used torelease the head of coil and feed into the punching machine, making the coil straight and flat after decoiling. u Structure: It includes one pair of dynamic horizontal rollers (levelling rollers) and two pairs of dynamic vertical rollers (pinch rollers). The pinch rollers can rise and fall accordingly, so as to adjust the leveling clearance and leveling dip angle. Five-roller leveling, screw mandrel adjusting, and frequency conversion speed-regulating make it work. u Rollers for levelling: 5 rollers u Feeding rollers: 2 groups feed rollers 3). Roll Former u Roll Diameter: 75mm
Wuxi Techwell Machinery Manufacturing Co.,Ltd Tel/Fax: 0086-510-83133431 Website: www.wxtechwell.com Skype: monica198614
u u u u u u u u u u
Mobile: 0086-18018304331 Email:
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[email protected] Forming Roller stand: 14 Groups Main Axis material: First grade 45# steel, heated and quenched Roller material: GCr15 Steel, Quenched and heated process Forming Speed: 8-14 m/min Dive Type: 1.5” Chain of transmission Chain Material: 45# steel. Machine Frame stand: Welded structural steel Machine Base: 36# H steel Thickmess of Fame Steel: 18mm Main Power: 15KW
u The most lower layer rollers are driven by chain and reducer motor, some upper / lower rollers driven by gear wheel. u Manually adjust the speaces and rollers can produce sheet of different thickness in a range. 4) Punching & Cutting Device & Hydraulic Station u u u u u u u
Cutting type: Hydraulic cutting Punching Type: Hydraulic Punching Hydraulic power: about 11 Kw Hydraulic Pressure: 20Mpa Hydraulic Blade and cutter material: C r12 Mov, quenching process Cutting length tolerance: +/- 2mm Adopt cutting die with same profile as the product, there is no waste when cutting u Cutting Module: 5 sets 5). Electrical System u Adopts PLC control technology, frequency adjust speed technology, realize the automatic production. u Provide good man and machine screen, which can set the batches, plate length, and quantity. u Operation type: Touching screen + Buton u Using encoder to calculate the number and measuring the length u Electrical Control: PLC Frequency Control System with touch screen
Wuxi Techwell Machinery Manufacturing Co.,Ltd Tel/Fax: 0086-510-83133431 Website: www.wxtechwell.com Skype: monica198614
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[email protected] u PLC Brand: MITSUBISH or PANASONIC Brand u Size of PLC Control Board: 700mm(L)x1000mm(H)x300mm(W) 6). Runout Table u It is used to support the finished panels u Teh table we supply is 2 pieces with length of 2000mm; it can support profile with 10000mm at normal condition. u The frame of supporter is welded by square-steel. u Simple nonpower table type
F). Payment Term and condition u u u u
Payment Term: 30 T/T in advacne, 70% T/T before shipment Delivery Time: Within 60-65 Working Days after receipt of the down payment Warranty: 1 year and life-long maintaince Installation and debugging: We will send professional engineer to make installation and sebugging, Buyer pay our engineer each one 50 usd/day, and provide Visa, accommodation and the round-trip ticket fee. u Installation days: about 3 days u Loading: 1x40’ container G). Similar machine pictures for reference:
Wuxi Techwell Machinery Manufacturing Co.,Ltd Tel/Fax: 0086-510-83133431 Website: www.wxtechwell.com Skype: monica198614
Mobile: 0086-18018304331 Email:
[email protected] MSN:
[email protected] Wuxi Techwell Machinery Manufacturing Co.,Ltd Tel/Fax: 0086-510-83133431 Website: www.wxtechwell.com Skype: monica198614
Mobile: 0086-18018304331 Email:
[email protected] MSN:
[email protected] Wuxi Techwell Machinery Manufacturing Co.,Ltd Tel/Fax: 0086-510-83133431 Website: www.wxtechwell.com Skype: monica198614
Mobile: 0086-18018304331 Email:
[email protected] MSN:
[email protected]