Calbond CATALOG
2014
Calbond offers a complete line of PVC coated conduit, fittings and accessories for the protection of electrical conduit systems in highly corrosive environments. Our quality couplings and fittings are doublecoated both inside and out with a 2 mil coating of urethane. The exterior is then coated again with a 40 mil PVC coating on top of the urethane. All fittings incorporate our flexible overlapping sleeves ensuring a tight seal at every connection. Our conduit comes standard with a 40 mil PVC coating over the outside of the conduit and a 2 mil urethane coating on the interior of the conduit and on the threads. With over 40 years in the PVC coating industry, when you partner with Calbond, you can count on: • Expertise in conduit systems • A broad product offering, inclusive of the tools needed to properly install PVC coated conduit systems • Responsive customer service • Industry’s newest PVC coated factory utilizing the most modern manufacturing systems and processes • PVC coating offered on steel and aluminum conduit
Our quality assurance program complies with industry standards established by Underwriters Laboratories UL® and NEMA. All Calbond products are: • UL® Listed and NEMA RN-1 compliant with no exceptions • UL6 listed with both the zinc coating and PVC coating as primary coatings • UL® PVC adhesion performance tested (DYJC.E226472) where conduit is sequentially subjected to air oven conditioning and
TABLE OF CONTENTS PVC COATED CONDUIT
Rigid Conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PVC COATED COUPLINGS
Rigid Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PVC COATED ELBOWS
90˚ Standard Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sweeps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PVC COATED FORM FITTINGS
Form 8 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Form 8 & 7 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Form 7 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
PVC COATED CONDUIT HUBS
Conduit Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PVC COATED LIQUIDTIGHT CONNECTORS
PVC COATED SEALING FITTINGS (cont.)
EZS Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 EZS Male-Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 EZD Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PVC COATED PULLING ELBOWS LBD Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PVC COATED MOGUL FITTINGS
BUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 BLB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 BT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 BC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Mogul Fittings Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PVC COATED MALLEABLE FITTINGS 90˚ Female-Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 90˚ Male-Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 90˚ Male-Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Liquidtight Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
PVC COATED DEVICE BOXES
FS Devce Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FD Device Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Device Box Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PVC COATED ACCESSORIES Right Angle Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Parallel Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 J-Hanger Pipe Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Edge Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Clamp Back Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1 & 2 Hole Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Mini Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 U-Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Grounding Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PVC COATED GUA JUNCTION BOXES GUA Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19
PVC COATED UNIONS UNF Female-Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 UNY Female-Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PVC COATED SEALING FITTINGS
EYS Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 EYS Male-Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 EYD Male-Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PVC COATED SERVICE ENTRANCE ELBOWS
LBY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PVC COATED SPLIT & REDUCING COUPLINGS Split Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Reducing Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PVC COATED STRUT CHANNELS & STRAPS Strut Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Strut Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PVC COATED NIPPLES Nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
PVC COATED YARD ELLS Rigid Yard Ells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TOOLS Touch Up Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
MISCELLANEOUS Chemical Resistance Charts . . . . . . . . . . . . . . . . . . . . . 30-31 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
562-803-4388
3
(covers incl.)
(covers incl.)
(covers incl.)
Form 8 Covers
Form 7 Covers
Item Number
Trade Size
Weight Per 100 (lbs)
Aluminum Item Number
PV0500ST1
1/2"
20
PA0500STA1
PV0700ST2
3/4"
30
PA0700STA2
PV1000ST3
1"
40
PA1000STA3
PV1200ST4
1-1/4"
40
PA1200STA4
PV1500ST5
1-1/2"
60
PA1500STA5
PV2000ST6
2"
120
PA2000STA6
PV2500ST7
2-1/2"
150
PA2500STA7
PV3000ST8
3"
210
PA3000STA8
PV3500ST9
3-1/2"
300
PA3500STA9
PV4000ST10
4"
350
PA4000STA10
PV5000ST11
5"
540
PA5000STA11
PV6000ST12
6"
690
PA6000STA12
FERROUS COVERS - SINGLE GANG Item Number
Item Description
PV0000DS21G
3P 2W GROUNDING ROUND FLUSH RECEPTACLES (S,F)
30
PV0000DS23G
DUPLEX CONVENIENCE RECEPTACLE (S,F)
40
PV0000DS23GFI
DUPLEX GFI RECEPTACLE (S,F)
40
PV0000DS35
PLUG RECEPTACLE 1-5/8
40
PV0000DS32G
SQUARE HANDLE SNAP OR TOGGLE (S,F)
40
ALUMINUM COVERS - SINGLE GANG Item Number
Item Description
PA0000DS23SA
DS23SA FS/FD 1 GANG COVER-DUPLEX
10
PA0000DS100
BLANK COVER(S)
10
PA0000DS128
1 GANG COVER-SNAP SWITCH
50
PA0000DS100G
BLANK W/GASKET BLANK COVER CAST (S,F)
30
PA0000WLRD1
DUPLEX SPRING DOOR DUPLEX COVER 1-3/8 (F)
40
PA0000WLRS1
SINGLE SPRING DOOR SINGLE COVER 1-3/8 (F)
30
PA0000WLRS2
SINGLE SPRING DOOR SINGLE COVER 1-3/8 (F)
30
PA0000WLGF-FS
1 GANG COVER SPRING DOOR COVER FOR GFCI (S)
50
PA0000WLGF
1 GANG COVER SPRING DOOR COVER FOR GFCI (F)
50
FERROUS COVERS - DOUBLE GANG Item Number
Item Description
PV0000S1002
BLANK COVER SHEET STEEL (S)
100
PV0000S1002G
BLANK COVER IRON ALLOY (S,F)
100
PV0000S21232
ROUND RECEPTACLE - DUPLEX CONVENIENCE
120
PV0000S232
DUPLEX CONVENIENCE (S)
120
PV0000S322
SURFACE FLUSH - SNAP SWITCH (S)
100
PV0000S32212
SHEET STEEL - ROUND RECEPTACLE + SNAP SWITCH (S)
120
PV0000S212
SHEET STEEL ROUND FLUSH - TWO ROUND RECEPTACLES (S)
200
PV0000S612
SHEET STEEL - 2-POLE SURFACE - 20AMP, 250 V RECEPTACLES
120
PV0000S322G
SURFACE OR FLUSH - SNAP SWITCHES IRON ALLOY (S,F)
120
& COVERS
PVC COATED GROUNDING BUSHINGS
PV0500GLL1
1/2"
10
PV0700GLL2
3/4"
10
PV1000GLL3
1"
10
PV1200GLL4
1-1/4"
20
PV1500GLL5
1-1/2"
20
PV2000GLL6
2"
30
PV2500GLL7
2-1/2"
50
PV3000GLL8
3"
70
PV3500GLL9
3-1/2"
PV4000GLL10 4"
100 110
®
®
”
p
19440 Dominguez Hills Dr. Rancho Dominguez, CA 90220 (800) Calpipe (310) 885-1894 (310) 885-1890 2014 CAT-Rev A
Calbond offers a complete line of PVC coated conduit, fittings and accessories for the protection of electrical conduit systems in highly corrosive environments. Our quality couplings and fittings are doublecoated both inside and out with a 2 mil coating of urethane. The exterior is then coated again with a 40 mil PVC coating on top of the urethane. All fittings incorporate our flexible overlapping sleeves ensuring a tight seal at every connection. Our conduit comes standard with a 40 mil PVC coating over the outside of the conduit and a 2 mil urethane coating on the interior of the conduit and on the threads. With over 40 years in the PVC coating industry, when you partner with Calbond, you can count on: • Expertise in conduit systems • A broad product offering, inclusive of the tools needed to properly install PVC coated conduit systems • Responsive customer service • Industry’s newest PVC coated factory utilizing the most modern manufacturing systems and processes • PVC coating offered on steel and aluminum conduit
Our quality assurance program complies with industry standards established by Underwriters Laboratories UL® and NEMA. All Calbond products are: • UL® Listed and NEMA RN-1 compliant with no exceptions • UL6 listed with both the zinc coating and PVC coating as primary coatings • UL® PVC adhesion performance tested (DYJC.E226472) where conduit is sequentially subjected to air oven conditioning and
TABLE OF CONTENTS PVC COATED CONDUIT
Rigid Conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PVC COATED COUPLINGS
Rigid Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PVC COATED ELBOWS
90˚ Standard Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sweeps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PVC COATED FORM FITTINGS
Form 8 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Form 8 & 7 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Form 7 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
PVC COATED CONDUIT HUBS
Conduit Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PVC COATED LIQUIDTIGHT CONNECTORS
PVC COATED SEALING FITTINGS (cont.)
EZS Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 EZS Male-Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 EZD Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PVC COATED PULLING ELBOWS LBD Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PVC COATED MOGUL FITTINGS
BUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 BLB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 BT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 BC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Mogul Fittings Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PVC COATED MALLEABLE FITTINGS 90˚ Female-Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 90˚ Male-Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 90˚ Male-Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Liquidtight Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
PVC COATED DEVICE BOXES
FS Devce Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FD Device Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Device Box Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PVC COATED ACCESSORIES Right Angle Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Parallel Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 J-Hanger Pipe Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Edge Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Clamp Back Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1 & 2 Hole Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Mini Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 U-Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Grounding Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PVC COATED GUA JUNCTION BOXES GUA Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19
PVC COATED UNIONS UNF Female-Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 UNY Female-Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PVC COATED SEALING FITTINGS
EYS Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 EYS Male-Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 EYD Male-Female Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PVC COATED SERVICE ENTRANCE ELBOWS
LBY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PVC COATED SPLIT & REDUCING COUPLINGS Split Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Reducing Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PVC COATED STRUT CHANNELS & STRAPS Strut Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Strut Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PVC COATED NIPPLES Nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
PVC COATED YARD ELLS Rigid Yard Ells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TOOLS Touch Up Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
MISCELLANEOUS Chemical Resistance Charts . . . . . . . . . . . . . . . . . . . . . 30-31 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
562-803-4388
3
(covers incl.)
(covers incl.)
(covers incl.)
Form 8 Covers
Form 7 Covers
Item Number
Trade Size
Weight Per 100 (lbs)
Aluminum Item Number
PV0500ST1
1/2"
20
PA0500STA1
PV0700ST2
3/4"
30
PA0700STA2
PV1000ST3
1"
40
PA1000STA3
PV1200ST4
1-1/4"
40
PA1200STA4
PV1500ST5
1-1/2"
60
PA1500STA5
PV2000ST6
2"
120
PA2000STA6
PV2500ST7
2-1/2"
150
PA2500STA7
PV3000ST8
3"
210
PA3000STA8
PV3500ST9
3-1/2"
300
PA3500STA9
PV4000ST10
4"
350
PA4000STA10
PV5000ST11
5"
540
PA5000STA11
PV6000ST12
6"
690
PA6000STA12
FERROUS COVERS - SINGLE GANG Item Number
Item Description
PV0000DS21G
3P 2W GROUNDING ROUND FLUSH RECEPTACLES (S,F)
30
PV0000DS23G
DUPLEX CONVENIENCE RECEPTACLE (S,F)
40
PV0000DS23GFI
DUPLEX GFI RECEPTACLE (S,F)
40
PV0000DS35
PLUG RECEPTACLE 1-5/8
40
PV0000DS32G
SQUARE HANDLE SNAP OR TOGGLE (S,F)
40
ALUMINUM COVERS - SINGLE GANG Item Number
Item Description
PA0000DS23SA
DS23SA FS/FD 1 GANG COVER-DUPLEX
10
PA0000DS100
BLANK COVER(S)
10
PA0000DS128
1 GANG COVER-SNAP SWITCH
50
PA0000DS100G
BLANK W/GASKET BLANK COVER CAST (S,F)
30
PA0000WLRD1
DUPLEX SPRING DOOR DUPLEX COVER 1-3/8 (F)
40
PA0000WLRS1
SINGLE SPRING DOOR SINGLE COVER 1-3/8 (F)
30
PA0000WLRS2
SINGLE SPRING DOOR SINGLE COVER 1-3/8 (F)
30
PA0000WLGF-FS
1 GANG COVER SPRING DOOR COVER FOR GFCI (S)
50
PA0000WLGF
1 GANG COVER SPRING DOOR COVER FOR GFCI (F)
50
FERROUS COVERS - DOUBLE GANG Item Number
Item Description
PV0000S1002
BLANK COVER SHEET STEEL (S)
100
PV0000S1002G
BLANK COVER IRON ALLOY (S,F)
100
PV0000S21232
ROUND RECEPTACLE - DUPLEX CONVENIENCE
120
PV0000S232
DUPLEX CONVENIENCE (S)
120
PV0000S322
SURFACE FLUSH - SNAP SWITCH (S)
100
PV0000S32212
SHEET STEEL - ROUND RECEPTACLE + SNAP SWITCH (S)
120
PV0000S212
SHEET STEEL ROUND FLUSH - TWO ROUND RECEPTACLES (S)
200
PV0000S612
SHEET STEEL - 2-POLE SURFACE - 20AMP, 250 V RECEPTACLES
120
PV0000S322G
SURFACE OR FLUSH - SNAP SWITCHES IRON ALLOY (S,F)
120
& COVERS
PVC COATED GROUNDING BUSHINGS
PV0500GLL1
1/2"
10
PV0700GLL2
3/4"
10
PV1000GLL3
1"
10
PV1200GLL4
1-1/4"
20
PV1500GLL5
1-1/2"
20
PV2000GLL6
2"
30
PV2500GLL7
2-1/2"
50
PV3000GLL8
3"
70
PV3500GLL9
3-1/2"
PV4000GLL10 4"
100 110
®
®
”
p
19440 Dominguez Hills Dr. Rancho Dominguez, CA 90220 (800) Calpipe (310) 885-1894 (310) 885-1890 2014 CAT-Rev A
