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Balancing valve, variable orifice
CALEFFI
142 series
01250/15 NA ACCREDITED
ISO 9001 FM 21654
ISO 9001 No. 0003
Function Caleffi 142 series low lead manual balancing valves are used to measure and adjust the fluid flow rate in hydronic or plumbing circuits. Turning the knob moves a plug within the fluid stream which varies the flow rate. The flow rate is determined from the pressure drop created across the two test ports as the fluid passes the adjustment plug. The pressure drop value is measured by a differential pressure meter connected to the pressure test ports. The valve design is variable orifice with pressure ports located upstream and downstream of the adjustment plug. A memory stop feature allows the valve to be closed, and later reopened to the original set position. Optional insulation shells are available, purchase separately.
Product range 142 series
Variable orifice balancing valve
sizes 1/2”, 3/4”, 1”, 1 1/4”, 1 1/2”, and 2" NPT female
D Technical specifications
C
DZR low-lead brass DZR low-lead brass DZR low-lead brass EPDM PA6G30 EPDM seal elements
C
Dimensions
Materials Valve Body: Bonnet: Valve adjustment plug: Hydraulic seals: Adjustment knob: Pressure test ports: DZR low-lead brass body,
Reduction of Lead in Drinking Water Act Compliant: 0.25% Max. weighted average lead content. Reduction of Lead in Drinking Water Act Certified by IAPMO R&T.
A
A
Performance Suitable Fluids: Max. percentage of glycol: Max. working pressure: Working temperature range: Accuracy: Number of adjustment turns: Threaded connections:
water, glycol solutions 50% 232 psi (16 bar) 15 - 250°F (-10–120°C) ±15% B 4 1/2”– 2" FNPT
B
Insulation Materials: EPP Thickness: ½ inch (15mm) B 2.8 lb/ft³ Code DN A Mass (kg) Code Code A DN C (45 D Density: kg/m³) Thermal conductivity (ISO 2581): 142241A ½" 15 BTU 1/2" 142140 15 106,5 40(10°C): 69 · K))0,790 - 140 at 50°F · in/hr 65 · ft² · °F (0.037 W/m 142251A ¾" Working temperature range: 23 - 250°F (-5 - 120°C) Reaction to fire (UL 94):50 20 3/4" 75 106,5 Class 140 69HBF0,924 142261A 1421501"20
. . 140.60
25
1"
85 112,5
69 1,185 142271A 1421601 ¼"25 142281A
1 ½"
142291A
2"
A
B
B
C
C (kg) Mass
Wt (lb)
2 9/16"
2 ½"
1.0
2
2 ½"
1.2
1/2" 15 65 64 0,434 /16
"
3/4"3 7/1675 64 0,523 " 2 ½" 3 ¼" 1" 3 ¾"85 64 0,677
1.5 2.3
3 15/16"
3 3/8"
3.0
4 ¾"
3 3/8"
3.5
Advantages of balanced circuits
Operating principle
Balanced circuits have the following principal benefits:
The 142 series balancing valve is a hydraulic device that controls the flow rate of a fluid. Turning the knob moves a plug within the fluid stream which varies the flow rate. The flow rate is determined according to the pressure drop value measured by a differential pressure meter connected to the pressure test ports and the adjustment knob position.
1. In hydronic applications, the system emitters operate properly saving energy and providing greater comfort. 2. In plumbing applications such as hot water recirculation, water is not wasted when there is a call for hot water from a fixture. 3. Circuit pumps operate at maximum efficiency, reducing the risk of overheating and excessive wear. 4. High fluid velocities which can result in noise, erosion and abrasion are avoided. 5. The differential pressures acting on the circuit control valves are reduced preventing faulty operation.
OPEN
CLOSE
BT OFF
RESET
ON OF F
OPEN
CLOSE
BT OFF
RESET
ON OF F
Construction details Adjustment knob
Fast-coupling pressure test ports
The knob is made of a reinforced high strength corrosion-resistant polymer. The shape of the knob is designed to ensure maximum comfort for the operator and an accurate adjustment.
The 142 series balancing valve has as standard probe type, fastcoupling pressure test ports. The probe from the differential pressure meter is inserted into the port packing, until the end of the probe enters the system. When the measuring probe is pulled out, the test port automatically closes, preventing fluid leakage. Care should be taken to pull the probe out slowly so as to allow adequate time for the packing to re-seal – otherwise fluid can quickly escape creating a hazardous situation. Consult differential pressure meter manufacturer instructions for proper use of instrument and pressure port couplings.
Adjustment reference scale Each 360° rotation of the knob moves the turn indicator by one position, ranging from 0 (valve closed) to 4 (valve fully open).
Memory stop After adjusting the flow rate, insert a 2.5 mm hex key in the hex hole, fully turn it clockwise without forcing it. This sets the valve's maximum stroke position. If necessary, it is possible to shutoff the balancing valve by turning the adjustment knob fully clockwise manually. To restore the valve to the pre-set position, turn the adjustment knob fully counterclockwise.
Safety cap
Measuring probe
Seal
Insulation shells The 142 series balancing valve can be supplied with optional insulation shells, code CBN142xxxx series purchased separately, to minimize heat loss or eliminate condensation in chilled water applications. Code
Size
CBN142241A
Fits ½"
CBN142251A
Fits ¾"
CBN142261A
Fits 1"
CBN142271A
Fits 1¼"
CBN142281A
Fits 1½"
USING AND SETTING THE BALANCING VALVE Measuring the flow rate The 142 series balancing valves contain pressure test ports located upstream and downstream of the valve plug. As fluid flows through the valve and past the adjustment plug, a differential pressure across the two ports is induced. By measuring this differential pressure value and knowing the flow coefficient of the valve (corresponding to the knob position) the flow rate can be determined. When fluid medium is water When the fluid is water, the flow rate can be determined by either referencing the flow characteristics chart for the respective valve size, or by using the formula G = Cv ∙ √∆P where G is the flow rate in gpm, Cv is the flow coefficient of the balancing valve, and ∆P is the pressure differential in psi. Example (see graph on next page), for balancing valve code 142251A (¾") with the knob position set to position #2, and the differential pressure measured to be 3.0 psi, find the point on the chart where the 3.0 psi value intersects the position #2 line. Drop a line vertically to intersect the gpm axis and estimate the corresponding flow rate to be 3 gpm. Alternately, we can determine the flow rate G by substituting the values into the above formula: G = 1.7√3 = 3 gpm, where 1.7 is the value Cv at position #2. When fluid medium is other than water A correction factor for calculating flowrate needs to be applied when using fluids with viscosities similar to water (which is the case for most glycol and G salt based anti-freeze solutions). GA = SG , where GA is the actual flow rate of the fluid, G is the calculated value from the chart or formula, and SGF � is the specific gravity of the fluid. F
For example, if a 50% polypropylene glycol solution is the medium instead of water, we must first determine the specific gravity, which is 1.04. The actual G 3.0 = 1.04 = 3/1.02 = 2.94 gpm. flow rate can be the calculated as: GA = SG
�
F
�
Code 142251A 3/4” Δp (feet of head)
Position
0.5
1 1 .5
2
(psi) (bar )
2.5 3 3.5 4
20
46.00
1.0 10
20.00
5 4 3
10.00 9.00 7.00 5.00
0.5 0.4 0.3 0.2
2 0.1
3.00 1
2.00 1.50
0.70
0.5 0.4 0.3
0.50
0.2
1.00
0.05 0.04 0.03 0.02 0.01
0.30 0.1 0.20
0.005
Cv
12.5
5.6 7.0
G (l/s) (gpm)
2 00
0.003
Cv Max
Position Size 3/4"
100
50 2.8
1.4
10 .70
.50
5 .20 .30
1 .06
2
0.5 .03
.10
0.3
20
0.05
3.0 gpm
.02
.015
0.2
0.11
0.5
1
1.5
2
2.5
3
3.5
4
0.55
0.8
1.2
1.7
2.4
3.7
4.4
5.0
Benefit For a given flow rate and valve size, the variable orifice type design results in a greater differential pressure signal than fixed orifice designs. In very low flow applications, the differential pressure value from a fixed orifice design can be small in relation to the accuracy tolerance of the measuring instrument. As a result, for such applications, the variable orifice design, which delivers a higher value in relation to measurement accuracy tolerance, can result in more precise balancing. Effect of fluid conditions To ensure accurate pressure measurement, care should be taken to ensure fluid is of high quality and absent of particles. Fluid impurities can cause erratic pressure signal readings, especially at very low flow rates or when the valve is closed more than 75% of full open. In hydronic applications, it is advised to use a dirt strainer, filter or separation device to protect against particles and debris.
USING AND SETTING THE BALANCING VALVE Presetting The 142 series balancing valve features highly graduated adjustment which facilitates pre-setting. In commercial balancing applications where multiple balancing valves are used, significant labor time can be saved in the balancing process if in advance of being installed, the valves are pre-set to the expected knob position value. To pre-set, the anticipated pressure drop across the valve is required. For example, if it has been calculated that to accomplish a flow rate of 3.0 gpm in a circuit, a 3.0 psi pressure drop across the balancing valve will be required, the knob should be preset to position #2.
Code 142241A 142241A 1/2" Code 1/2” ∆p (feet of head)
Position 0.5
1
2 2.5 3
1 .5
Code 142251A 3/4" Code 142251A 3/4”
3.5 4
(psi)
(bar)
20
46.00
∆p (feet of head)
Position 0.5
1 1 .5 2
(psi) (bar )
2.5 3 3.5 4
20
46.00 1.0
10 0.5 0.4 0.3 0.2
2 0.1 1
0.01 0.1
Cv
0.5
1
0.37
0.63
4
1.6
2.13
2.9
3.3
3.4
Position
0.5 1 1 .5 2 2.5
Cv
(psi)
3 3.5 4
(bar)
20 1.0
1.5
2
2.5
3
3.5
4
0.55
0.8
1.2
1.7
2.4
3.7
4.4
5.0
Cv Max
Code 142271A 1 1/4" Code 142271A 1 1/4” ∆p (feet of head)
Position
1 1 .5 2
0.5
(psi)
2.5 3 3.5 4
5 4 3
10.00 9.00 7.00 5.00
0.5 0.4 0.3 0.2
2
1.0 10
20.00
5 4 3
10.00 9.00 7.00 5.00
0.02 0.01
0.02 0.01 0.008
0.015 0.0115 2 00
G (l/s) (gpm )
100
1.5
2
2.5
3
3.5
4
Size 1 1/4"
0.5
1
1.5
2
2.5
3
3.5
4
Cv
1.0
1.2
1.8
2.6
3.3
5.0
6.5
7.5
Cv
1.5
2.6
3.6
4.5
7.7
10.0
11.8
12.9
Cv Max
5.6 7.0
12.5
1
2.8
0.5
Position
1.4
Size 1"
.10
.50
50
20
0.006 0.005
.20 .30
0.0004 0.00035
0.03 0.02
10
0.0006
.70
2 00
G (l/s) (gpm )
12.5
100 5.6 7.0
2.8
1.4
50
20
10 .70
.50
5 .20 .30
2
1 .06
.10
0.3
0.5
.02
.03
.015
0.2
0.006 0.005
0.05
0.001
0.005
5
0.015 0.0115
0.05 0.03
2
0.01 0.008
0.10
1
0.03 0.02
0.20
0.003 0.002
0.5
0.02
0.02 0.01
.06
0.05
0.05 0.04 0.03
0.1
0.005
.03
0.05 0.03
0.2
0.30
0.1
0.10
0.50
0.3
0.30 0.20
0.70
.02
0.2
0.5 0.4 0.3
1.00
0.2
0.50
1
2.00 1.50
.015
0.70
0.5 0.4 0.3
1.00
0.05 0.04 0.03
0.2 0.1
3.00
1
0.5 0.4 0.3
2
0.1
3.00 2.00 1.50
(bar)
20
46.00
10
20.00
0.0004 0.00035
2 00
100
1
Position Size 3/4"
46.00
50
0.2 .015
5.6 7.0
0.5
Cv Max
Code 142261A 142261A 1" Code 1” ∆p (feet of head)
3.0 gpm
0.0006
0.006 0.005
G (l/s) (gpm)
3.5
0.015 0.0115
0.01 0.008
12.5
3
0.003 0.002 0.001
0.03 0.02
5.6 7.0
0.0004 0.00035
0.005
2.8
0.0006
2 00
2.5
1.07
0.02
12.5
2
Position Size 1/2"
0.05 0.001
G (l/s) (gpm )
100
1.5
2.8
1.4
50
20
10 .70
.50
5 .20 .30
2
1 .06
.10
0.3
0.5 .03
0.2 .015
.02
0.006 0.005
0.05 0.03
20
0.015 0.0115
0.10
1.4
0.01 0.008
0.20
0.003 0.002
10
0.02
0.03 0.02
0.005
.70
0.05
0.02
0.1
5
0.05 0.03
0.05 0.04 0.03
0.01
0.30
.50
0.10
0.2
2
0.20
0.50
1.00
.20 .30
0.30
0.70
0.5 0.4 0.3
1
0.2
0.02
1
.06
0.50
1.00
0.05 0.04 0.03
0.1
3.00 2.00 1.50
.10
0.70
0.5 0.4 0.3
0.2
2
0.3
2.00 1.50
0.5 0.4 0.3
5 4 3
10.00 9.00 7.00 5.00
0.5
3.00
20.00
.03
5 4 3
10.00 9.00 7.00 5.00
.02
20.00
1.0 10
Cv Max
Position
0.003 0.002 0.001 0.0006 0.0004 0.00035
Code 142281A 1 1/2"
Code 142291A 2"
Code 142291A 2”
Code 142281A 1 1/2” ∆p (feet of head)
Position
1
0.5
(psi)
1 .5 2 2.5 3 3.5 4
∆p (feet of head)
(bar)
Position
(psi)
1 1 .5 2 2.5 3 3.5 4
0.5
1.0
1.0 10 0.5 0.4 0.3 0.2
2 0.1
0.02 0.01
Cv
2.0
3.3
5.6
8.1
10.9
13.4
14.9
16.8
5.6 7.0
0.0006 0.0004 0.00035
2 00
100
50
20
0.001
Size 2"
0.5
1
1.5
2
2.5
3
3.5
4
Cv
2.3
5.5
7.2
10.2
13.2
17.1
20.0
22.0
G (l/s) (gpm )
4
Cv Max
0.003 0.002
12.5
3.5
5.6 7.0
3
2.8
2.5
Position
1.4
2
.015
1.5
0.006 0.005 0.2
2 00
1
0.01 0.008
0.015 0.0115
0.0004 0.00035
12.5
0.5
2.8
0.0006
G (l/s) (gpm )
100
50
20 1.4
10 .70
5
.50
Size 1 1/2"
.10
.20 .30
2
1 .06
0.3
0.5 .03
0.2 .015
.02
0.006 0.005
0.02
0.03 0.02
10
0.015 0.0115
0.05
.70
0.01 0.008
0.001
0.05 0.03
5
0.02
0.03 0.02
0.005
0.10
.50
0.05
0.003 0.002
0.02 0.01
2
0.05 0.03
0.05 0.04 0.03
0.1
0.20
0.005
0.10
0.2
0.30
0.1
0.20
0.50
.20 .30
0.30
0.70
1
0.2
0.5 0.4 0.3
1.00
.06
0.50
1.00
2.00 1.50
0.05 0.04 0.03
.10
0.70
0.5 0.4 0.3
1
0.3
2.00 1.50
0.1
3.00
1
0.2
2
0.5
3.00
0.5 0.4 0.3
5 4 3
10.00 9.00 7.00 5.00
.03
5 4 3
10.00 9.00 7.00 5.00
10
20.00
.02
20.00
(bar)
20
46.00
20
46.00
Cv Max
Position
Valve flow coefficient Cv versus knob position Knob position
½" 142241A
¾" 142251A
1" 142261A
1 ¼" 142271A
1 ½" 142281A
2" 142291A
0.5
0.37
0.55
1.0
1.5
2.0
2.3
1.0
0.63
0.8
1.2
2.6
3.3
5.5
1.5
1.07
1.2
1.8
3.6
5.6
7.2
2.0
1.6
1.7
2.6
4.5
8.1
10.2
2.5
2.13
2.4
3.3
7.7
10.9
13.2
3.0
2.9
3.7
5.0
10.0
13.4
17.1
3.5
3.3
4.4
6.5
11.8
14.9
20.0
max 4.0
3.4
5.0
7.5
12.9
16.8
22.0
Flow formulas ∆p = (G/Cv)² G = Cv · √∆p G Cv = ∆p
�
Application diagrams
To control the flow rate that flows to each riser.
To control the flow rate supplying each emitter.
To balance potable water distribution circuits.
To balance zone branches in circuits with three-way valves.
Application diagrams
To balance circuts that supply the coils of air handling units.
GR1
GR2
GR1
GR2
To balance circuits that supply cooling unit evaporators or condensers.
To balance circuits that supply cooling towers.
To balance the various substations in district heating systems.
s
s
To balance the by-pass line in circuits for temperature control.
To balance primary/secondary coupled circuits.
SPECIFICATION SUMMARIES 142 series Balancing valve with variable orifice. Threaded connections 1/2”, 3/4", 1", 1-1/4", 1-1/2", 2" NPT Female by Female. DZR low-lead brass body, bonnet and valve plug (< 0.25% lead content) certified by IAPMO R&T. EPDM hydraulic seals. PA6G30 adjusting knob with memory stop. Pressure test ports with DZR low-lead brass body and EPDM seal elements. Water and glycol solutions. Maximum percentage of glycol 50%. Maximum working pressure 232 psi (16 bar). Working temperature range 15 to 250 deg F (-10 to 120°C). Number of adjustment turns: 4. Accuracy ± 15%. Pre-formed insulation shells available for field installation. We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Caleffi North America, Inc. 3883 W. Milwaukee Road Milwaukee, WI 53208 Tel: 414-238-2360 · Fax: 414-238-2366 [email protected] · www.caleffi.us © Copyright 2015 Caleffi North America, Inc.
CALEFFI
142 series
01250/15 NA ACCREDITED
ISO 9001 FM 21654
ISO 9001 No. 0003
Function Caleffi 142 series low lead manual balancing valves are used to measure and adjust the fluid flow rate in hydronic or plumbing circuits. Turning the knob moves a plug within the fluid stream which varies the flow rate. The flow rate is determined from the pressure drop created across the two test ports as the fluid passes the adjustment plug. The pressure drop value is measured by a differential pressure meter connected to the pressure test ports. The valve design is variable orifice with pressure ports located upstream and downstream of the adjustment plug. A memory stop feature allows the valve to be closed, and later reopened to the original set position. Optional insulation shells are available, purchase separately.
Product range 142 series
Variable orifice balancing valve
sizes 1/2”, 3/4”, 1”, 1 1/4”, 1 1/2”, and 2" NPT female
D Technical specifications
C
DZR low-lead brass DZR low-lead brass DZR low-lead brass EPDM PA6G30 EPDM seal elements
C
Dimensions
Materials Valve Body: Bonnet: Valve adjustment plug: Hydraulic seals: Adjustment knob: Pressure test ports: DZR low-lead brass body,
Reduction of Lead in Drinking Water Act Compliant: 0.25% Max. weighted average lead content. Reduction of Lead in Drinking Water Act Certified by IAPMO R&T.
A
A
Performance Suitable Fluids: Max. percentage of glycol: Max. working pressure: Working temperature range: Accuracy: Number of adjustment turns: Threaded connections:
water, glycol solutions 50% 232 psi (16 bar) 15 - 250°F (-10–120°C) ±15% B 4 1/2”– 2" FNPT
B
Insulation Materials: EPP Thickness: ½ inch (15mm) B 2.8 lb/ft³ Code DN A Mass (kg) Code Code A DN C (45 D Density: kg/m³) Thermal conductivity (ISO 2581): 142241A ½" 15 BTU 1/2" 142140 15 106,5 40(10°C): 69 · K))0,790 - 140 at 50°F · in/hr 65 · ft² · °F (0.037 W/m 142251A ¾" Working temperature range: 23 - 250°F (-5 - 120°C) Reaction to fire (UL 94):50 20 3/4" 75 106,5 Class 140 69HBF0,924 142261A 1421501"20
. . 140.60
25
1"
85 112,5
69 1,185 142271A 1421601 ¼"25 142281A
1 ½"
142291A
2"
A
B
B
C
C (kg) Mass
Wt (lb)
2 9/16"
2 ½"
1.0
2
2 ½"
1.2
1/2" 15 65 64 0,434 /16
"
3/4"3 7/1675 64 0,523 " 2 ½" 3 ¼" 1" 3 ¾"85 64 0,677
1.5 2.3
3 15/16"
3 3/8"
3.0
4 ¾"
3 3/8"
3.5
Advantages of balanced circuits
Operating principle
Balanced circuits have the following principal benefits:
The 142 series balancing valve is a hydraulic device that controls the flow rate of a fluid. Turning the knob moves a plug within the fluid stream which varies the flow rate. The flow rate is determined according to the pressure drop value measured by a differential pressure meter connected to the pressure test ports and the adjustment knob position.
1. In hydronic applications, the system emitters operate properly saving energy and providing greater comfort. 2. In plumbing applications such as hot water recirculation, water is not wasted when there is a call for hot water from a fixture. 3. Circuit pumps operate at maximum efficiency, reducing the risk of overheating and excessive wear. 4. High fluid velocities which can result in noise, erosion and abrasion are avoided. 5. The differential pressures acting on the circuit control valves are reduced preventing faulty operation.
OPEN
CLOSE
BT OFF
RESET
ON OF F
OPEN
CLOSE
BT OFF
RESET
ON OF F
Construction details Adjustment knob
Fast-coupling pressure test ports
The knob is made of a reinforced high strength corrosion-resistant polymer. The shape of the knob is designed to ensure maximum comfort for the operator and an accurate adjustment.
The 142 series balancing valve has as standard probe type, fastcoupling pressure test ports. The probe from the differential pressure meter is inserted into the port packing, until the end of the probe enters the system. When the measuring probe is pulled out, the test port automatically closes, preventing fluid leakage. Care should be taken to pull the probe out slowly so as to allow adequate time for the packing to re-seal – otherwise fluid can quickly escape creating a hazardous situation. Consult differential pressure meter manufacturer instructions for proper use of instrument and pressure port couplings.
Adjustment reference scale Each 360° rotation of the knob moves the turn indicator by one position, ranging from 0 (valve closed) to 4 (valve fully open).
Memory stop After adjusting the flow rate, insert a 2.5 mm hex key in the hex hole, fully turn it clockwise without forcing it. This sets the valve's maximum stroke position. If necessary, it is possible to shutoff the balancing valve by turning the adjustment knob fully clockwise manually. To restore the valve to the pre-set position, turn the adjustment knob fully counterclockwise.
Safety cap
Measuring probe
Seal
Insulation shells The 142 series balancing valve can be supplied with optional insulation shells, code CBN142xxxx series purchased separately, to minimize heat loss or eliminate condensation in chilled water applications. Code
Size
CBN142241A
Fits ½"
CBN142251A
Fits ¾"
CBN142261A
Fits 1"
CBN142271A
Fits 1¼"
CBN142281A
Fits 1½"
USING AND SETTING THE BALANCING VALVE Measuring the flow rate The 142 series balancing valves contain pressure test ports located upstream and downstream of the valve plug. As fluid flows through the valve and past the adjustment plug, a differential pressure across the two ports is induced. By measuring this differential pressure value and knowing the flow coefficient of the valve (corresponding to the knob position) the flow rate can be determined. When fluid medium is water When the fluid is water, the flow rate can be determined by either referencing the flow characteristics chart for the respective valve size, or by using the formula G = Cv ∙ √∆P where G is the flow rate in gpm, Cv is the flow coefficient of the balancing valve, and ∆P is the pressure differential in psi. Example (see graph on next page), for balancing valve code 142251A (¾") with the knob position set to position #2, and the differential pressure measured to be 3.0 psi, find the point on the chart where the 3.0 psi value intersects the position #2 line. Drop a line vertically to intersect the gpm axis and estimate the corresponding flow rate to be 3 gpm. Alternately, we can determine the flow rate G by substituting the values into the above formula: G = 1.7√3 = 3 gpm, where 1.7 is the value Cv at position #2. When fluid medium is other than water A correction factor for calculating flowrate needs to be applied when using fluids with viscosities similar to water (which is the case for most glycol and G salt based anti-freeze solutions). GA = SG , where GA is the actual flow rate of the fluid, G is the calculated value from the chart or formula, and SGF � is the specific gravity of the fluid. F
For example, if a 50% polypropylene glycol solution is the medium instead of water, we must first determine the specific gravity, which is 1.04. The actual G 3.0 = 1.04 = 3/1.02 = 2.94 gpm. flow rate can be the calculated as: GA = SG
�
F
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Code 142251A 3/4” Δp (feet of head)
Position
0.5
1 1 .5
2
(psi) (bar )
2.5 3 3.5 4
20
46.00
1.0 10
20.00
5 4 3
10.00 9.00 7.00 5.00
0.5 0.4 0.3 0.2
2 0.1
3.00 1
2.00 1.50
0.70
0.5 0.4 0.3
0.50
0.2
1.00
0.05 0.04 0.03 0.02 0.01
0.30 0.1 0.20
0.005
Cv
12.5
5.6 7.0
G (l/s) (gpm)
2 00
0.003
Cv Max
Position Size 3/4"
100
50 2.8
1.4
10 .70
.50
5 .20 .30
1 .06
2
0.5 .03
.10
0.3
20
0.05
3.0 gpm
.02
.015
0.2
0.11
0.5
1
1.5
2
2.5
3
3.5
4
0.55
0.8
1.2
1.7
2.4
3.7
4.4
5.0
Benefit For a given flow rate and valve size, the variable orifice type design results in a greater differential pressure signal than fixed orifice designs. In very low flow applications, the differential pressure value from a fixed orifice design can be small in relation to the accuracy tolerance of the measuring instrument. As a result, for such applications, the variable orifice design, which delivers a higher value in relation to measurement accuracy tolerance, can result in more precise balancing. Effect of fluid conditions To ensure accurate pressure measurement, care should be taken to ensure fluid is of high quality and absent of particles. Fluid impurities can cause erratic pressure signal readings, especially at very low flow rates or when the valve is closed more than 75% of full open. In hydronic applications, it is advised to use a dirt strainer, filter or separation device to protect against particles and debris.
USING AND SETTING THE BALANCING VALVE Presetting The 142 series balancing valve features highly graduated adjustment which facilitates pre-setting. In commercial balancing applications where multiple balancing valves are used, significant labor time can be saved in the balancing process if in advance of being installed, the valves are pre-set to the expected knob position value. To pre-set, the anticipated pressure drop across the valve is required. For example, if it has been calculated that to accomplish a flow rate of 3.0 gpm in a circuit, a 3.0 psi pressure drop across the balancing valve will be required, the knob should be preset to position #2.
Code 142241A 142241A 1/2" Code 1/2” ∆p (feet of head)
Position 0.5
1
2 2.5 3
1 .5
Code 142251A 3/4" Code 142251A 3/4”
3.5 4
(psi)
(bar)
20
46.00
∆p (feet of head)
Position 0.5
1 1 .5 2
(psi) (bar )
2.5 3 3.5 4
20
46.00 1.0
10 0.5 0.4 0.3 0.2
2 0.1 1
0.01 0.1
Cv
0.5
1
0.37
0.63
4
1.6
2.13
2.9
3.3
3.4
Position
0.5 1 1 .5 2 2.5
Cv
(psi)
3 3.5 4
(bar)
20 1.0
1.5
2
2.5
3
3.5
4
0.55
0.8
1.2
1.7
2.4
3.7
4.4
5.0
Cv Max
Code 142271A 1 1/4" Code 142271A 1 1/4” ∆p (feet of head)
Position
1 1 .5 2
0.5
(psi)
2.5 3 3.5 4
5 4 3
10.00 9.00 7.00 5.00
0.5 0.4 0.3 0.2
2
1.0 10
20.00
5 4 3
10.00 9.00 7.00 5.00
0.02 0.01
0.02 0.01 0.008
0.015 0.0115 2 00
G (l/s) (gpm )
100
1.5
2
2.5
3
3.5
4
Size 1 1/4"
0.5
1
1.5
2
2.5
3
3.5
4
Cv
1.0
1.2
1.8
2.6
3.3
5.0
6.5
7.5
Cv
1.5
2.6
3.6
4.5
7.7
10.0
11.8
12.9
Cv Max
5.6 7.0
12.5
1
2.8
0.5
Position
1.4
Size 1"
.10
.50
50
20
0.006 0.005
.20 .30
0.0004 0.00035
0.03 0.02
10
0.0006
.70
2 00
G (l/s) (gpm )
12.5
100 5.6 7.0
2.8
1.4
50
20
10 .70
.50
5 .20 .30
2
1 .06
.10
0.3
0.5
.02
.03
.015
0.2
0.006 0.005
0.05
0.001
0.005
5
0.015 0.0115
0.05 0.03
2
0.01 0.008
0.10
1
0.03 0.02
0.20
0.003 0.002
0.5
0.02
0.02 0.01
.06
0.05
0.05 0.04 0.03
0.1
0.005
.03
0.05 0.03
0.2
0.30
0.1
0.10
0.50
0.3
0.30 0.20
0.70
.02
0.2
0.5 0.4 0.3
1.00
0.2
0.50
1
2.00 1.50
.015
0.70
0.5 0.4 0.3
1.00
0.05 0.04 0.03
0.2 0.1
3.00
1
0.5 0.4 0.3
2
0.1
3.00 2.00 1.50
(bar)
20
46.00
10
20.00
0.0004 0.00035
2 00
100
1
Position Size 3/4"
46.00
50
0.2 .015
5.6 7.0
0.5
Cv Max
Code 142261A 142261A 1" Code 1” ∆p (feet of head)
3.0 gpm
0.0006
0.006 0.005
G (l/s) (gpm)
3.5
0.015 0.0115
0.01 0.008
12.5
3
0.003 0.002 0.001
0.03 0.02
5.6 7.0
0.0004 0.00035
0.005
2.8
0.0006
2 00
2.5
1.07
0.02
12.5
2
Position Size 1/2"
0.05 0.001
G (l/s) (gpm )
100
1.5
2.8
1.4
50
20
10 .70
.50
5 .20 .30
2
1 .06
.10
0.3
0.5 .03
0.2 .015
.02
0.006 0.005
0.05 0.03
20
0.015 0.0115
0.10
1.4
0.01 0.008
0.20
0.003 0.002
10
0.02
0.03 0.02
0.005
.70
0.05
0.02
0.1
5
0.05 0.03
0.05 0.04 0.03
0.01
0.30
.50
0.10
0.2
2
0.20
0.50
1.00
.20 .30
0.30
0.70
0.5 0.4 0.3
1
0.2
0.02
1
.06
0.50
1.00
0.05 0.04 0.03
0.1
3.00 2.00 1.50
.10
0.70
0.5 0.4 0.3
0.2
2
0.3
2.00 1.50
0.5 0.4 0.3
5 4 3
10.00 9.00 7.00 5.00
0.5
3.00
20.00
.03
5 4 3
10.00 9.00 7.00 5.00
.02
20.00
1.0 10
Cv Max
Position
0.003 0.002 0.001 0.0006 0.0004 0.00035
Code 142281A 1 1/2"
Code 142291A 2"
Code 142291A 2”
Code 142281A 1 1/2” ∆p (feet of head)
Position
1
0.5
(psi)
1 .5 2 2.5 3 3.5 4
∆p (feet of head)
(bar)
Position
(psi)
1 1 .5 2 2.5 3 3.5 4
0.5
1.0
1.0 10 0.5 0.4 0.3 0.2
2 0.1
0.02 0.01
Cv
2.0
3.3
5.6
8.1
10.9
13.4
14.9
16.8
5.6 7.0
0.0006 0.0004 0.00035
2 00
100
50
20
0.001
Size 2"
0.5
1
1.5
2
2.5
3
3.5
4
Cv
2.3
5.5
7.2
10.2
13.2
17.1
20.0
22.0
G (l/s) (gpm )
4
Cv Max
0.003 0.002
12.5
3.5
5.6 7.0
3
2.8
2.5
Position
1.4
2
.015
1.5
0.006 0.005 0.2
2 00
1
0.01 0.008
0.015 0.0115
0.0004 0.00035
12.5
0.5
2.8
0.0006
G (l/s) (gpm )
100
50
20 1.4
10 .70
5
.50
Size 1 1/2"
.10
.20 .30
2
1 .06
0.3
0.5 .03
0.2 .015
.02
0.006 0.005
0.02
0.03 0.02
10
0.015 0.0115
0.05
.70
0.01 0.008
0.001
0.05 0.03
5
0.02
0.03 0.02
0.005
0.10
.50
0.05
0.003 0.002
0.02 0.01
2
0.05 0.03
0.05 0.04 0.03
0.1
0.20
0.005
0.10
0.2
0.30
0.1
0.20
0.50
.20 .30
0.30
0.70
1
0.2
0.5 0.4 0.3
1.00
.06
0.50
1.00
2.00 1.50
0.05 0.04 0.03
.10
0.70
0.5 0.4 0.3
1
0.3
2.00 1.50
0.1
3.00
1
0.2
2
0.5
3.00
0.5 0.4 0.3
5 4 3
10.00 9.00 7.00 5.00
.03
5 4 3
10.00 9.00 7.00 5.00
10
20.00
.02
20.00
(bar)
20
46.00
20
46.00
Cv Max
Position
Valve flow coefficient Cv versus knob position Knob position
½" 142241A
¾" 142251A
1" 142261A
1 ¼" 142271A
1 ½" 142281A
2" 142291A
0.5
0.37
0.55
1.0
1.5
2.0
2.3
1.0
0.63
0.8
1.2
2.6
3.3
5.5
1.5
1.07
1.2
1.8
3.6
5.6
7.2
2.0
1.6
1.7
2.6
4.5
8.1
10.2
2.5
2.13
2.4
3.3
7.7
10.9
13.2
3.0
2.9
3.7
5.0
10.0
13.4
17.1
3.5
3.3
4.4
6.5
11.8
14.9
20.0
max 4.0
3.4
5.0
7.5
12.9
16.8
22.0
Flow formulas ∆p = (G/Cv)² G = Cv · √∆p G Cv = ∆p
�
Application diagrams
To control the flow rate that flows to each riser.
To control the flow rate supplying each emitter.
To balance potable water distribution circuits.
To balance zone branches in circuits with three-way valves.
Application diagrams
To balance circuts that supply the coils of air handling units.
GR1
GR2
GR1
GR2
To balance circuits that supply cooling unit evaporators or condensers.
To balance circuits that supply cooling towers.
To balance the various substations in district heating systems.
s
s
To balance the by-pass line in circuits for temperature control.
To balance primary/secondary coupled circuits.
SPECIFICATION SUMMARIES 142 series Balancing valve with variable orifice. Threaded connections 1/2”, 3/4", 1", 1-1/4", 1-1/2", 2" NPT Female by Female. DZR low-lead brass body, bonnet and valve plug (< 0.25% lead content) certified by IAPMO R&T. EPDM hydraulic seals. PA6G30 adjusting knob with memory stop. Pressure test ports with DZR low-lead brass body and EPDM seal elements. Water and glycol solutions. Maximum percentage of glycol 50%. Maximum working pressure 232 psi (16 bar). Working temperature range 15 to 250 deg F (-10 to 120°C). Number of adjustment turns: 4. Accuracy ± 15%. Pre-formed insulation shells available for field installation. We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Caleffi North America, Inc. 3883 W. Milwaukee Road Milwaukee, WI 53208 Tel: 414-238-2360 · Fax: 414-238-2366 [email protected] · www.caleffi.us © Copyright 2015 Caleffi North America, Inc.
