CALEFFI

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HydroMixer™ motorized temperature mixing unit

CALEFFI

167 series

01239/13 NA ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

Function The 167 series HydroMixer™ provides a modulating three-point floating type non-spring return motorized three-way mixing valve to regulate the fluid temperature in heating and air conditioning systems in response to a separately-sourced outdoor reset controller. It comes complete with onboard three-speed or variable-speed pump, motorized three-way mixing valve, check valve, supply and return temperature gauges, secondary circuit shut-off ball valves and pre-formed insulation shell. Versions are available with either the three-speed Grundfos UPS 15-58 pump or the variable-speed Alpha 25-55U pump. The unit can be ordered with supply flow and pump on the right or left side. The adjustable differential pressure by-pass valve, code 519600 and wall bracket code 165001 are optional. The unit comes with male union connections which require separately purchased, 1 inch sweat or NPT, top outlet and bottom inlet fitting kits. Product Range Code 167600A Motorized temperature mixing valve with Grundfos UPS 15-58 pump on right side..............connections 1” sweat or NPT union* Code 167610A Motorized temperature mixing valve with Grundfos UPS 15-58 pump on left side...............connections 1” sweat or NPT union* Code 167602A Motorized temperature mixing valve with Grundfos Alpha 25-55U pump on right side..........connections 1” sweat or NPT union* Code 167612A Motorized temperature mixing valve with Grundfos Alpha 25-55U on left side......................connections 1” sweat or NPT union* *Fitting sets sold separately

Technical characteristics Materials Motorized three-way valve Body: Valve plug: Seals:

brass brass EPDM

Connecting pipes Material: Check valve Body: Shutter: Shut-off ball valves Body:

steel brass PPAG40 brass

Actuator (three point floating type non-spring return) Synchronous motor Supply voltage: Power consumption: Micro-switch contact rating: Time to rotate 90° both directions: Max. ambient temperature: Wire lead length: Performance Suitable fluids: Max. percentage of glycol: Max. working pressure: Primary inlet temperature range: Connections: - top outlets: - bottom inlets: - inlet/outlet center distance:

24 VAC 6 VA 6 (2) A (24 V) 50 s 14 – 130°F (-10°C – 55°C) 31 in. (79 cm) water, glycol solution 30% 145 psi (10 bar) 40–212°F (5–100°C) male union threads 1-1/4” male straight 1-1/2” male straight 5 inches (125 mm)

Pump Three-speed pump: Variable-speed pump: Body material: Power supply: Protection class: Pump center distance: Pump connections: Temperature gauges Dual scale: Technical specification of insulation Material: Thickness: Density: Working temperature range: Thermal conductivity: Fire resistance (UL94):

Grundfos: UPS 15-58-130; Grundfos: ALPHA 25-55U; cast iron 115V 50/60 Hz Class F 5-1/8” (130 mm) 1 1/2” male straight 32 –176°F (0 – 80°C) EPP 1 1/8” (30 mm) 3 lb/ft3 (45 kg/m3) 25–250°F (-5–120°C) 0.037 W/(m·K) at 10°C class HBF

Adjustable Differential by-pass valve code 519006 (optional) Body: brass Valve plug: EPDM Spring: stainless steel Seals: EPDM Max. working pressure: 145 psi (10 bar) Max. working temperature: 212°F (100°C) By-pass differential pressure setting range: 0.3 – 4.3 psi (2 – 30 kPa) Connections: Wall bracket code 165001 (optional) Material:

1” male x 1” male (straight) stainless steel

Dimensions

E C A

B

B

F

A

A

B

B

H

D

H

A

E C

F

F

D

F

G

A

B

C

1 1/4”

1 1/2”

5”

D

E

F

14 1/4” 9 3/4” 2 7/8”

G

H

Weight(lb)

10”

3 3/16”

23

Code 167600A

Description Motorized temperature mixing unit with Grundfos15-58 pump on right

167610A

Motorized temperature mixing unit with Grundfos15-58 pump on left

167602A

Motorized temperature mixing unit with Grundfos Alpha 25-55U pump on right

167612A

Motorized temperature mixing unit with Grundfos Alpha 25-55U pump on left

7

SYSTEM RETURN

3

SYSTEM SUPPLY

7

G

Hydraulic Diagram SYSTEM RETURN

35

35 100

6

20 70

0

SYSTEM SUPPLY

140 30 180

60

80

20

100 70

140

0

30 180 80

60

5

7 6

7 5

3

10

9

2

8 2

8

4

M 1

11 1

TO SECONDARY RETURN HEADER

FROM SECONDARY SUPPLY HEADER

4

11

Component characteristics Mixing valve with three-point floating non-spring return actuator Three-speed pump: Alpha 25-554, UPS 15-58 Adjustable differential pressure by-pass valve (Optional - shown in this view)* 4 Sensor well 5 Supply temperature gauge 6 Return temperature gauge 7 Secondary circuit shut off ball valves 8 Connecting pipes 9 Wrench to adjust secondary circuit shut-off ball valves 10 Insulation 11 Check valve *Factory set-up includes a blind spacer (no flow-path) 1 2 3

TO SECONDARY RETURN HEADER Secondary circuit shut-off ball valve Temperature gauge

FROM SECONDARY SUPPLY HEADER M Mixing valve with three-point

floating type non-spring return actuator Circulator pump

Adjustable differential pressure by-pass valve

Check valve

Wiring diagram for upward flow version, pump on left side.

M

Code 167610A Code 167612A

N L

24 V Max 6(2) A

Mixing valve actuator operating principle

Floating three-point controller

24 V Max 6(2) A

Mixing valve actuator operating principle

AUTO MAN

Cod. 167012

Open B

13

S erie 167

AUTO MAN

230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65

S erie 167

13

Open B

Cod. 167022

A

Open B

Open B

Cod. 167022

B

13

AUTO MAN

Cod. 167012

S erie 167

AUTO MAN

A

S erie 167

13

Open B

A

230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65

Open A

B

230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65

Open A

Open B

230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65

Open A

B

A

B

Open A

Open A

Open A

N L

Floating three-point controller

OPEN A

Code 167600A Code 167602A

OPEN B

OPEN A

M

OPEN B

Electrical connections Wiring diagram for upward flow version, pump on right side.

Wall bracket

165001 Wall mounting bracket for 167 series units. Stainless steel.

Bracket installation The mounting bracket for wall placement must be attached with dowels, using the special holes in the base.

Hydraulic characteristic of code 519006 Differential pressure by-pass valve ∆p (kPa)

(psi)

80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5

11.6 10.9 10.1 9.4 8.7 8 7.2 6.5 5.8 5 4.3 3.6 2.9 2.2 1.4 .7

0

Calibration positions

3.0 2.5 2.0 1.5 1.0 0.5 0.2

0

.05

.11

.16

.22

2.5

3.5

.27

.33

.4

.45

.5

0

(l/s)

The HydroMixer™ 167 series unit is applied to the bracket using the slots under the hex part of the shut-off ball valves.

0

.5

1.5

4

5

6

7

7.9

(gpm)

Hydraulic characteristics shown account for the presence of ball valves Installation of adjustable differential pressure by-pass valve To mount the differential pressure by-pass valve, insert it in place of the standard spacer. After closing the ball valves using the wrench provided, remove the spacer, as shown in the following figure.

Adjustable differential pressure by-pass valve

519006 Differential pressure by-pass valve for 167 series. Max. operating pressure: 145 psi (10 bar) Max. operating temperature: 212°F (100°C) By-pass differential pressure setting range: 0.3 – 4.3 psi (2 – 30 kPa) Connections : 1” male x 1” male (straight) The adjustable differential pressure by-pass valve ensures the head pressure of the pump is proportional to the number of two-way on/off, modulating or thermostatic valves being closed in the secondary circuit, preventing pump overheating and excessive fluid velocity.

The mounting is different depending on the direction of the discharge flow: - By-pass valve installed with flow direction as indicated below for unit with pump and upward discharge flow to secondary circuit on the right side:

- By-pass valve installed with flow direction as indicated below for unit with pump and upward discharge flow to secondary circuit on the left side:

Accessories

Bottom Inlet fitting set fits 165 series. Includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit top outlet thread.

Top outlet fitting set fits 165 series. includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit bottom inlet thread.

Code NA16169

Description 1” sweat outlet union fitting

Code NA16069

Bottom Inlet fitting set fits 165 series. Includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit top outlet thread.

Top outlet fitting set fits 165 series. includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit bottom inlet thread.

Code NA16160

Description 1” NPT M outlet union fitting

Code NA16060

Description 1” sweat inlet union fittings

Description 1” NPT F inlet union fitting

Application drawing

TA

1 2

1 2

3

TA

Thermostatic valve Manual valve

Outdoor reset thermostat Shut-off valve

RT

Room thermostat

CAMERA

1 2

3

4

HOBBY

1 2

3

4

L/MIN

HOBBY

CAMERA

CALEFF

Pump

1 2

3

4

L/MIN

CALEFFI

3

4

L/MIN

L/MIN

BAGNO

SOGGIORNO

BAGNO

4

L/MIN

WC

SOGGIORNO

CALEFFI

WC

CALEFFI

RT

Application diagram

30 20 10

°C 50

50

40

40

30

30

20

20

10

10

°C 50

50

40

40

30

30

20

20

10

10

°C 50

50

40

40

30

30

20

20

10

10

BAGNO

CUCINA

ENTRATA

CAMERA 40

PRANZO

C. MATRIM.

°C

°C 50

°C 50

50

40

40

30

30

20

20

10

10

°C 50

50

40

40

30

30

20

20

10

10

50 40 30 20 10

1 2

1 2

1 2

1 2

1 2

1 2

3

3

3

3

3

3

4

4

4

L/MIN

L/MIN

L/MIN

BAGNO

4

L/MIN

CUCINA

4

L/MIN

ENTRATA

4

L/MIN

CAMERA

PRANZO

C. MATRIM.

°C

RT

20 10

1 2 3 4

L/MIN

°C 50

50

40

40

30

30

20

20

10

10

1 2 3 4

L/MIN

50

40

40

30

30

20

20

10

10

1 2 3 4

L/MIN

°C 50

50

40

40

30

30

20

20

10

10

1 2 3 4

BAGNO

CUCINA

ENTRATA

°C 50

°C 50

50

40

40

30

30

20

20

10

10

1 2 3 4

°C 50

50

40

40

30

30

20

20

10

10

50 40 30 20 10

1 2 3 4

L/MIN

L/MIN

L/MIN

BAGNO

30

CUCINA

40

ENTRATA

CAMERA

°C 50

PRANZO

C. MATRIM.

°C

Pump

Outdoor reset thermostat

Thermostatic valve

Shut-off valve

Manual valve External probe

RT Room thermostat

PRANZO

CAMERA

RT

C. MATRIM.

°C

SPECIFICATION SUMMARY HydroMixer™ 167 series Motorized temperature mixing unit with modulating 24 VAC three-point floating type non-spring return actuator for use with outdoor reset controller. Factory pre-assembled configurations selectable either with upward flow and discharge (pump mounting) on right side or left side. Union connections to the secondary supply and return header (bottom connections) 1 1/2” male straight threads. Union connections to the system supply and return circuit (top connections) 1 1/4” male straight threads. Center distance 5” (125 mm) between connections. Primary input temperature range 40 – 212°F (5 – 100°C). Maximum working pressure 145 psi (10 bar). Complete with motorized mixing valve 3-way valve, brass body, brass valve plug. Three-point floating type non-spring return actuator, power supply 24 VAC. Grundfos three-speed pump UPS 15-58 or variable-speed pump Alpha 25-55U, power supply 115 V 50/60 Hz, power consumption 6 VA, micro-switch contact rating 6 (2) A (24V), time to rotate 90° both directions 50 seconds, max. ambient temperature 14 – 130°F (-10 – 55°C), and wire lead length 31 in. (79 cm). Dual-scale temperature gauge 32 – 176°F (0 – 80°C). Brass secondary circuit shut-off ball valves. Connection pipe in steel. Check valve with brass body, shutter PPAG40. With pre-formed insulation shell in EPP. Provide with 1” sweat or NPT union inlet and outlet fittings code NA16 series. Code 519006 Adjustable differential pressure by-pass valve. Brass body. Connections 1“ male x 1” male straight threads. Stainless steel spring. Pressure range from 0.3 – 4.3 psi (2 – 30 kPa) . Maximum working pressure 145 psi (10 bar). Maximum working temperature 212°F (100° C). Code 165001 Mounting bracket in stainless steel.

We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Caleffi North America, Inc. 3883 W. Milwaukee Road Milwaukee, WI 53208 Tel: 414-238-2360 · Fax: 414-238-2366 [email protected] · www.caleffi.us © Copyright 2013 Caleffi North America, Inc.