HydroMixer™ motorized temperature mixing unit
CALEFFI
167 series
01239/13 NA ACCREDITED
ISO 9001
FM 21654
ISO 9001 No. 0003
Function The 167 series HydroMixer™ provides a modulating three-point floating type non-spring return motorized three-way mixing valve to regulate the fluid temperature in heating and air conditioning systems in response to a separately-sourced outdoor reset controller. It comes complete with onboard three-speed or variable-speed pump, motorized three-way mixing valve, check valve, supply and return temperature gauges, secondary circuit shut-off ball valves and pre-formed insulation shell. Versions are available with either the three-speed Grundfos UPS 15-58 pump or the variable-speed Alpha 25-55U pump. The unit can be ordered with supply flow and pump on the right or left side. The adjustable differential pressure by-pass valve, code 519600 and wall bracket code 165001 are optional. The unit comes with male union connections which require separately purchased, 1 inch sweat or NPT, top outlet and bottom inlet fitting kits. Product Range Code 167600A Motorized temperature mixing valve with Grundfos UPS 15-58 pump on right side..............connections 1” sweat or NPT union* Code 167610A Motorized temperature mixing valve with Grundfos UPS 15-58 pump on left side...............connections 1” sweat or NPT union* Code 167602A Motorized temperature mixing valve with Grundfos Alpha 25-55U pump on right side..........connections 1” sweat or NPT union* Code 167612A Motorized temperature mixing valve with Grundfos Alpha 25-55U on left side......................connections 1” sweat or NPT union* *Fitting sets sold separately
Technical characteristics Materials Motorized three-way valve Body: Valve plug: Seals:
brass brass EPDM
Connecting pipes Material: Check valve Body: Shutter: Shut-off ball valves Body:
steel brass PPAG40 brass
Actuator (three point floating type non-spring return) Synchronous motor Supply voltage: Power consumption: Micro-switch contact rating: Time to rotate 90° both directions: Max. ambient temperature: Wire lead length: Performance Suitable fluids: Max. percentage of glycol: Max. working pressure: Primary inlet temperature range: Connections: - top outlets: - bottom inlets: - inlet/outlet center distance:
24 VAC 6 VA 6 (2) A (24 V) 50 s 14 – 130°F (-10°C – 55°C) 31 in. (79 cm) water, glycol solution 30% 145 psi (10 bar) 40–212°F (5–100°C) male union threads 1-1/4” male straight 1-1/2” male straight 5 inches (125 mm)
Pump Three-speed pump: Variable-speed pump: Body material: Power supply: Protection class: Pump center distance: Pump connections: Temperature gauges Dual scale: Technical specification of insulation Material: Thickness: Density: Working temperature range: Thermal conductivity: Fire resistance (UL94):
Grundfos: UPS 15-58-130; Grundfos: ALPHA 25-55U; cast iron 115V 50/60 Hz Class F 5-1/8” (130 mm) 1 1/2” male straight 32 –176°F (0 – 80°C) EPP 1 1/8” (30 mm) 3 lb/ft3 (45 kg/m3) 25–250°F (-5–120°C) 0.037 W/(m·K) at 10°C class HBF
Adjustable Differential by-pass valve code 519006 (optional) Body: brass Valve plug: EPDM Spring: stainless steel Seals: EPDM Max. working pressure: 145 psi (10 bar) Max. working temperature: 212°F (100°C) By-pass differential pressure setting range: 0.3 – 4.3 psi (2 – 30 kPa) Connections: Wall bracket code 165001 (optional) Material:
1” male x 1” male (straight) stainless steel
Dimensions
E C A
B
B
F
A
A
B
B
H
D
H
A
E C
F
F
D
F
G
A
B
C
1 1/4”
1 1/2”
5”
D
E
F
14 1/4” 9 3/4” 2 7/8”
G
H
Weight(lb)
10”
3 3/16”
23
Code 167600A
Description Motorized temperature mixing unit with Grundfos15-58 pump on right
167610A
Motorized temperature mixing unit with Grundfos15-58 pump on left
167602A
Motorized temperature mixing unit with Grundfos Alpha 25-55U pump on right
167612A
Motorized temperature mixing unit with Grundfos Alpha 25-55U pump on left
7
SYSTEM RETURN
3
SYSTEM SUPPLY
7
G
Hydraulic Diagram SYSTEM RETURN
35
35 100
6
20 70
0
SYSTEM SUPPLY
140 30 180
60
80
20
100 70
140
0
30 180 80
60
5
7 6
7 5
3
10
9
2
8 2
8
4
M 1
11 1
TO SECONDARY RETURN HEADER
FROM SECONDARY SUPPLY HEADER
4
11
Component characteristics Mixing valve with three-point floating non-spring return actuator Three-speed pump: Alpha 25-554, UPS 15-58 Adjustable differential pressure by-pass valve (Optional - shown in this view)* 4 Sensor well 5 Supply temperature gauge 6 Return temperature gauge 7 Secondary circuit shut off ball valves 8 Connecting pipes 9 Wrench to adjust secondary circuit shut-off ball valves 10 Insulation 11 Check valve *Factory set-up includes a blind spacer (no flow-path) 1 2 3
TO SECONDARY RETURN HEADER Secondary circuit shut-off ball valve Temperature gauge
FROM SECONDARY SUPPLY HEADER M Mixing valve with three-point
floating type non-spring return actuator Circulator pump
Adjustable differential pressure by-pass valve
Check valve
Wiring diagram for upward flow version, pump on left side.
M
Code 167610A Code 167612A
N L
24 V Max 6(2) A
Mixing valve actuator operating principle
Floating three-point controller
24 V Max 6(2) A
Mixing valve actuator operating principle
AUTO MAN
Cod. 167012
Open B
13
S erie 167
AUTO MAN
230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65
S erie 167
13
Open B
Cod. 167022
A
Open B
Open B
Cod. 167022
B
13
AUTO MAN
Cod. 167012
S erie 167
AUTO MAN
A
S erie 167
13
Open B
A
230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65
Open A
B
230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65
Open A
Open B
230 V ˜ ±10% 6 VA Amb. temp. range -10÷55°C Opening/closing time 50 s 90° rotation IP 65
Open A
B
A
B
Open A
Open A
Open A
N L
Floating three-point controller
OPEN A
Code 167600A Code 167602A
OPEN B
OPEN A
M
OPEN B
Electrical connections Wiring diagram for upward flow version, pump on right side.
Wall bracket
165001 Wall mounting bracket for 167 series units. Stainless steel.
Bracket installation The mounting bracket for wall placement must be attached with dowels, using the special holes in the base.
Hydraulic characteristic of code 519006 Differential pressure by-pass valve ∆p (kPa)
(psi)
80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5
11.6 10.9 10.1 9.4 8.7 8 7.2 6.5 5.8 5 4.3 3.6 2.9 2.2 1.4 .7
0
Calibration positions
3.0 2.5 2.0 1.5 1.0 0.5 0.2
0
.05
.11
.16
.22
2.5
3.5
.27
.33
.4
.45
.5
0
(l/s)
The HydroMixer™ 167 series unit is applied to the bracket using the slots under the hex part of the shut-off ball valves.
0
.5
1.5
4
5
6
7
7.9
(gpm)
Hydraulic characteristics shown account for the presence of ball valves Installation of adjustable differential pressure by-pass valve To mount the differential pressure by-pass valve, insert it in place of the standard spacer. After closing the ball valves using the wrench provided, remove the spacer, as shown in the following figure.
Adjustable differential pressure by-pass valve
519006 Differential pressure by-pass valve for 167 series. Max. operating pressure: 145 psi (10 bar) Max. operating temperature: 212°F (100°C) By-pass differential pressure setting range: 0.3 – 4.3 psi (2 – 30 kPa) Connections : 1” male x 1” male (straight) The adjustable differential pressure by-pass valve ensures the head pressure of the pump is proportional to the number of two-way on/off, modulating or thermostatic valves being closed in the secondary circuit, preventing pump overheating and excessive fluid velocity.
The mounting is different depending on the direction of the discharge flow: - By-pass valve installed with flow direction as indicated below for unit with pump and upward discharge flow to secondary circuit on the right side:
- By-pass valve installed with flow direction as indicated below for unit with pump and upward discharge flow to secondary circuit on the left side:
Accessories
Bottom Inlet fitting set fits 165 series. Includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit top outlet thread.
Top outlet fitting set fits 165 series. includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit bottom inlet thread.
Code NA16169
Description 1” sweat outlet union fitting
Code NA16069
Bottom Inlet fitting set fits 165 series. Includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit top outlet thread.
Top outlet fitting set fits 165 series. includes (2) union nuts, (2) tail pieces and (2) washers. Will not fit bottom inlet thread.
Code NA16160
Description 1” NPT M outlet union fitting
Code NA16060
Description 1” sweat inlet union fittings
Description 1” NPT F inlet union fitting
Application drawing
TA
1 2
1 2
3
TA
Thermostatic valve Manual valve
Outdoor reset thermostat Shut-off valve
RT
Room thermostat
CAMERA
1 2
3
4
HOBBY
1 2
3
4
L/MIN
HOBBY
CAMERA
CALEFF
Pump
1 2
3
4
L/MIN
CALEFFI
3
4
L/MIN
L/MIN
BAGNO
SOGGIORNO
BAGNO
4
L/MIN
WC
SOGGIORNO
CALEFFI
WC
CALEFFI
RT
Application diagram
30 20 10
°C 50
50
40
40
30
30
20
20
10
10
°C 50
50
40
40
30
30
20
20
10
10
°C 50
50
40
40
30
30
20
20
10
10
BAGNO
CUCINA
ENTRATA
CAMERA 40
PRANZO
C. MATRIM.
°C
°C 50
°C 50
50
40
40
30
30
20
20
10
10
°C 50
50
40
40
30
30
20
20
10
10
50 40 30 20 10
1 2
1 2
1 2
1 2
1 2
1 2
3
3
3
3
3
3
4
4
4
L/MIN
L/MIN
L/MIN
BAGNO
4
L/MIN
CUCINA
4
L/MIN
ENTRATA
4
L/MIN
CAMERA
PRANZO
C. MATRIM.
°C
RT
20 10
1 2 3 4
L/MIN
°C 50
50
40
40
30
30
20
20
10
10
1 2 3 4
L/MIN
50
40
40
30
30
20
20
10
10
1 2 3 4
L/MIN
°C 50
50
40
40
30
30
20
20
10
10
1 2 3 4
BAGNO
CUCINA
ENTRATA
°C 50
°C 50
50
40
40
30
30
20
20
10
10
1 2 3 4
°C 50
50
40
40
30
30
20
20
10
10
50 40 30 20 10
1 2 3 4
L/MIN
L/MIN
L/MIN
BAGNO
30
CUCINA
40
ENTRATA
CAMERA
°C 50
PRANZO
C. MATRIM.
°C
Pump
Outdoor reset thermostat
Thermostatic valve
Shut-off valve
Manual valve External probe
RT Room thermostat
PRANZO
CAMERA
RT
C. MATRIM.
°C
SPECIFICATION SUMMARY HydroMixer™ 167 series Motorized temperature mixing unit with modulating 24 VAC three-point floating type non-spring return actuator for use with outdoor reset controller. Factory pre-assembled configurations selectable either with upward flow and discharge (pump mounting) on right side or left side. Union connections to the secondary supply and return header (bottom connections) 1 1/2” male straight threads. Union connections to the system supply and return circuit (top connections) 1 1/4” male straight threads. Center distance 5” (125 mm) between connections. Primary input temperature range 40 – 212°F (5 – 100°C). Maximum working pressure 145 psi (10 bar). Complete with motorized mixing valve 3-way valve, brass body, brass valve plug. Three-point floating type non-spring return actuator, power supply 24 VAC. Grundfos three-speed pump UPS 15-58 or variable-speed pump Alpha 25-55U, power supply 115 V 50/60 Hz, power consumption 6 VA, micro-switch contact rating 6 (2) A (24V), time to rotate 90° both directions 50 seconds, max. ambient temperature 14 – 130°F (-10 – 55°C), and wire lead length 31 in. (79 cm). Dual-scale temperature gauge 32 – 176°F (0 – 80°C). Brass secondary circuit shut-off ball valves. Connection pipe in steel. Check valve with brass body, shutter PPAG40. With pre-formed insulation shell in EPP. Provide with 1” sweat or NPT union inlet and outlet fittings code NA16 series. Code 519006 Adjustable differential pressure by-pass valve. Brass body. Connections 1“ male x 1” male straight threads. Stainless steel spring. Pressure range from 0.3 – 4.3 psi (2 – 30 kPa) . Maximum working pressure 145 psi (10 bar). Maximum working temperature 212°F (100° C). Code 165001 Mounting bracket in stainless steel.
We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Caleffi North America, Inc. 3883 W. Milwaukee Road Milwaukee, WI 53208 Tel: 414-238-2360 · Fax: 414-238-2366
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