412031.J01 TYRAP 3/12
3/20/03
2:58 PM
Page 83
Terminals and Splices Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J84 Ring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . J85 Fork Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . J86 Locking Fork Terminals . . . . . . . . . . . . . . . . . . . . J87 Butt Splices and Disconnects . . . . . . . . . . . . . . . J88 Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J89 Bullet Connectors . . . . . . . . . . . . . . . . . . . . . . . . J90 Blade Terminals, Pin Terminals, Wire-Joints and Quick Splices . . . . . . . . . . . . . J91 Crimping Tools . . . . . . . . . . . . . . . . . . . . . . . J92-J93
J
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 84
Overview Catamount ® Terminals and Splices Catamount ® Terminals and Splices are designed specifically for inexpensive insulated and non-insulated electrical terminations. This terminal product group is perfect for most commercial applications. Catamount ® Terminals and Splices also meet or exceed requirements for a reliable connection in a variety of industrial applications. Whether heavy duty power wiring or smaller control circuits, Catamount ® Terminals and Splices provide excellent crimp assemblies ranging from 22 to 6 AWG with consistent long-lasting reliability, ease of application, and lower total installed cost. Included are Disconnects, Bullet Connectors, Blade and Pin Terminals, Wire Joints, Quick Splices, and a choice of matching quality crimping tools.
Features of Catamount ® Terminals and Splices • Brazed seam, electro-tin plated, funnel entry most items. • Product line covers all standard components — rings, forks, locking forks, butt splices and disconnects. • Unique offerings are also available — blade terminals, pin terminals, bullets and quick splices. • Available in distributor and bulk size packaging. • UL Listed Rings, Forks, Locking Forks, Splices, Wire Joints, and Pin Terminals. • Terminals recommended for use with Hand Tool CM2000A, WT111M, TBM6S. • Insulators are color-coded to indicate proper die nest usage. • Wire sizes are marked on tongue of terminal. • Recommended temperature 90°C max. • Recommended voltage 600V terminals, 300V disconnects. • UL listed as shown.
Ty-Rap ® /Ty-Fast ®
J
Catalog Numbering System Example: TV14-38R Product
Terminal and Insulation
Wire Size Range
Feature Size
Terminal Type
T
V
14
38
R
Thomas & Betts Crimp Terminals
(Blank) Bare Non-Insulated (V) Vinyl Funnel Entry (N) Nylon Funnel Entry (VF) Vinyl Fully Insulated (NF) Nylon Fully Insulated
Always the Largest Wire Size in Range (18) 22-18 AWG (14) 16-14 AWG (10) 12-10 AWG (8) 8 AWG (6) 6 AWG
Bolt Hole: Ring and Fork Terminals Tab Width: (250 Series) Disconnects Pin Length: Pin Terminals Blade Length: Blade Terminals
(R) Ring (F) Fork (LF) Locking Fork (BS) Butt Splice (FD) Female Disconnect (MD) Male Disconnect (PD) Piggy Back Disconnect (BL) Blade (FB) Female Bullet (MB) Male Bullet (PT) Pin Terminal (QS) Quick Splice (WJ) Wire Joint
Diameter: Bullets
J84
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 85
Ring Terminals ®
Vinyl Insulated Ring Terminals Ins. Color
B Bolt Size
A
W
C
M
I.D.
Standard Bagged Qty.
TV18-6R TV18-8R TV18-10R TV18-14R TV18-516R
22-16 22-16 22-16 22-16 22-16
Red Red Red Red Red
#6 #8 #10 b" j"
.803 .803 .858 1.094 1.094
.260 .260 .315 .457 .457
.248 .248 .276 .433 .433
.681 .681 .709 .866 .866
.157 .157 .157 .157 .157
50 50 50 50 50
TV14-6R TV14-8R TV14-10R TV14-14R TV14-516R TV14-38R
16-14 16-14 16-14 16-14 16-14 16-14
Blue Blue Blue Blue Blue Blue
#6 #8 #10 b" j" c"
.803 .803 .898 1.094 1.094 1.240
.260 .260 .335 .472 .472 .535
.248 .248 .307 .433 .433 .547
.681 .681 .740 .866 .866 .980
.177 .177 .177 .177 .177 .177
50 50 50 50 50 50
TV10-6R TV10-8R TV10-10R TV10-14R TV10-516R TV10-38R TV10-12R
12-10 12-10 12-10 12-10 12-10 12-10 12-10
Yellow Yellow Yellow Yellow Yellow Yellow Yellow
#6 #8 #10 b" j" c" d"
.894 .894 1.047 1.161 1.339 1.339 1.520
.283 .283 .374 .472 .591 .591 .756
.240 .240 .358 .413 .531 .531 .630
.752 .752 .870 .925 1.043 1.043 1.142
.252 .252 .252 .252 .252 .252 .252
25 25 25 25 25 25 25
TV8-8R TV8-10R TV8-14R TV8-516R TV8-38R TV8-12R
8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG
Red Red Red Red Red Red
#8 #10 b" j" c" d"
1.281 1.281 1.281 1.375 1.375 1.719
.469 .469 .469 .625 .625 .813
.485 .485 .485 .548 .548 .735
1.115 1.115 1.115 1.173 1.173 1.360
.335 .335 .335 .335 .335 .335
25 25 25 25 25 25
TV6-10R TV6-14R TV6-516R TV6-38R TV6-12R
6 AWG 6 AWG 6 AWG 6 AWG 6 AWG
Blue Blue Blue Blue Blue
#10 b" j" c" d"
1.61 1.61 1.71 1.71 2.05
.472 .472 .630 .630 .866
.524 .524 .559 .559 .780
1.37 1.37 1.40 1.40 1.63
.433 .433 .433 .433 .433
10 10 10 10 10
Dimensions
J Ty-Rap ® /Ty-Fast ®
Cat. No.
Wire Range
®
Non-Insulated Ring Terminals Cat. No.
Wire Range
B Bolt Size
A
W
C
M
I.D.
Standard Bagged Qty.
T18-6R T18-8R T18-10R
22-16 22-16 22-16
#4-#6 #8 #10
.567 .567 .622
.260 .260 .315
.248 .248 .267
.437 .437 .436
.067 .067 .067
50 50 50
T14-6R T14-8R T14-10R
16-14 16-14 16-14
#6 #8 #10
.567 .567 .661
.260 .260 .335
.248 .248 .307
.437 .437 .496
.091 .091 .091
50 50 50
T10-6R T10-8R T10-10R T10-14R
12-10 12-10 12-10 12-10
#6 #8 #10 b"
.618 .618 .772 .886
.146 .169 .209 .252
.240 .240 .358 .413
.429 .429 .547 .602
.134 .134 .134 .134
25 25 25 25
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
Dimensions
www.tnb.com
J85
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 86
Fork Terminals ®
Vinyl Insulated Fork Terminals Cat. No.
Wire Range
Ins. Color
B Bolt Size
A
W
C
M
I.D.
Standard Bagged Qty.
TV18-6F TV18-8F TV18-10F TV18-14F
22-16 22-16 22-16 22-16
Red Red Red Red
#6 #8 #10 b"
.886 .886 .886 .886
.252 .252 .319 .374
.256 .256 .256 .256
.689 .689 .689 .689
.157 .157 .157 .157
50 50 50 50
TV14-6F TV14-8F TV14-10F TV14-14F
16-14 16-14 16-14 16-14
Blue Blue Blue Blue
#6 #8 #10 b"
.886 .886 .886 .886
.236 .252 .311 .366
.256 .256 .256 .256
.689 .689 .689 .689
.177 .177 .177 .177
50 50 50 50
TV10-6F TV10-8F TV10-10F TV10-14F TV10-516F
12-10 12-10 12-10 12-10 12-10
Yellow Yellow Yellow Yellow Yellow
#6 #8 #10 b" j"
.961 1.004 1.004 1.004 1.201
.283 .327 .383 .383 .551
.295 .276 .276 .276 .413
.807 .788 .788 .788 .925
.252 .252 .252 .252 .252
25 25 25 25 25
Dimensions
®
Non-Insulated Fork Terminals
Ty-Rap ® /Ty-Fast ®
J
J86
Cat. No.
Wire Range
B Bolt Size
A
W
C
M
I.D.
Standard Bagged Qty.
T18-6F T18-8F T18-10F
22-16 22-16 22-16
#6 #8 #10
.630 .630 .630
.252 .252 .319
.256 .256 .256
.445 .445 .445
.067 .067 .067
50 50 50
T14-6F T14-8F T14-10F
16-14 16-14 16-14
#6 #8 #10
.630 .630 .630
.236 .252 .319
.256 .256 .256
.445 .445 .445
.091 .091 .091
50 50 50
T10-6F T10-8F T10-10F T10-14F
12-10 12-10 12-10 12-10
#6 #8 #10 b"
.685 .728 .728 .728
.283 .327 .354 .354
.295 .276 .276 .276
.531 .512 .512 .512
.134 .134 .134 .134
25 25 25 25
Dimensions
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 87
Locking Fork Terminals ®
Vinyl Insulated Locking Fork Terminals Cat. No.
Wire Range
Ins. Color
B Bolt Size
Dimensions A
W
C
M
TV18-6LF TV18-8LF TV18-10LF
22-16 22-16 22-16
Red Red Red
#6 #8 #10
.886 .886 .886
.252 .283 .319
.256 .256 .256
.689 .689 .689
.177 .177 .177
50 50 50
TV14-6LF TV14-8LF TV14-10LF
16-14 16-14 16-14
Blue Blue Blue
#6 #8 #10
.886 .886 .886
.236 .283 .319
.256 .256 .256
.689 .689 .689
.205 .205 .205
50 50 50
TV10-6LF TV10-8LF TV10-10LF
12-10 12-10 12-10
Yellow Yellow Yellow
#6 #8 #10
.992 .992 .992
.327 .327 .354
.276 .276 .276
.788 .788 .788
.276 .276 .276
25 25 25
I.D.
Standard Bagged Qty.
®
Non-Insulated Locking Fork Terminals B Bolt Size
A
W
C
M
I.D.
Standard Bagged Qty.
T18-6LF T18-8LF T18-10LF
22-16 22-16 22-16
#6 #8 #10
.630 .630 .630
.252 .283 .319
.256 .256 .256
.445 .445 .445
.067 .067 .067
50 50 50
T14-6LF T14-8LF T14-10LF
16-14 16-14 16-14
#6 #8 #10
.630 .630 .630
.236 .283 .319
.256 .256 .256
.445 .445 .445
.091 .091 .091
50 50 50
T10-6LF T10-8LF T10-10LF
12-10 12-10 12-10
#6 #8 #10
.685 .728 .728
.327 .327 .354
.295 .276 .276
.531 .512 .512
.134 .134 .134
25 25 25
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
Dimensions
www.tnb.com
J Ty-Rap ® /Ty-Fast ®
Cat. No.
Wire Range
J87
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 88
Butt Splices & Disconnects ®
Vinyl Insulated Butt Splices Cat. No.
Wire Range
Ins. Color
Dimensions A
I.D.1
I.D.2
Standard Bagged Qty.
TV18-BS TV14-BS TV10-BS
22-18 16-14 12-10
Red Blue Yellow
.986 .986 1.024
.067 .091 1.34
.157 .177 .248
50 50 25
®
Vinyl Insulated Male Disconnects – 250 Series Dimensions Cat. No.
Wire Range
Ins. Color
A
W
L
TV18-250MD TV14-250MD TV10-250MD
22-16 16-14 12-10
Red Blue Yellow
.858 .858 .945
.250 .250 .250
.413 .413 .512
I.D.
Thk. of Tab
Standard Bagged Qty.
.150 .185 .244
.032 .032 .032
50 50 25
®
J
Vinyl Insulated Female Disconnects – 250 Series
Ty-Rap ® /Ty-Fast ®
Dimensions Cat. No.
Wire Range
Ins. Color
A
W
L
TV18-250FD TV14-250FD TV10-250FD
22-16 16-14 12-10
Red Blue Yellow
.819 .819 .917
.260 .260 .260
.413 .413 .512
I.D.
Thk. of Tab
Standard Bagged Qty.
.150 .185 .244
.032 .032 .032
50 50 25
®
Fully Insulated Vinyl Female Disconnects – 250 Series Dimensions
J88
Cat. No.
Wire Range
Ins. Color
A
W
TVF18-250FD TVF14-250FD TVF10-250FD
22-16 16-14 12-10
Red Blue Yellow
.858 .874 .935
.260 .260 .260
I.D.
Thk. of Tab
Standard Bagged Qty.
.150 .185 .244
.032 .032 .032
50 50 25
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 89
Disconnects ®
Fully Insulated Nylon Male Disconnects – 250 Series Dimensions Cat. No.
Wire Range
Ins. Color
A
W
TNF18-250MD TNF14-250MD TNF10-250MD
22-16 16-14 12-10
Red Blue Yellow
.976 .976 1.016
.250 .250 .250
I.D.
Thk. of Tab
Standard Bagged Qty.
.157 .197 .256
.032 .032 .032
50 50 25
®
Fully Insulated Nylon Female Disconnects – 250 Series Dimensions Cat. No.
Wire Range
Ins. Color
A
W
TNF18-250FD TNF14-250FD TNF10-250FD
22-16 16-14 12-10
Red Blue Yellow
.846 .846 .953
.260 .260 .260
I.D.
Thk. of Tab
Standard Bagged Qty.
.157 .256 .256
.032 .032 .032
50 50 25
®
Vinyl Insulated Piggyback Disconnects – 250 Series Dimensions Ins. Color
A
L
TV18-250PD TV14-250PD TV10-250PD
22-16 16-14 12-10
Red Blue Yellow
.886 .886 .945
.413 .413 .512
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
I.D.
Thk. of Tab
Standard Bagged Qty.
.150 .185 .244
.032 .032 .032
50 50 25
J Ty-Rap ® /Ty-Fast ®
Cat. No.
Wire Range
J89
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 90
Bullet Connectors ®
Vinyl Insulated Male Bullet Connectors – 4mm (.156") Cat. No.
Wire Range
Ins. Color
øB Bullet. Dia.
A
F
I.D.
Standard Bagged Qty.
TV18-4MB TV14-4MB
22-16 16-14
Red Blue
.157 .157
.925 .925
.512 .512
.150 .185
50 50
Dimensions
®
Fully Insulated Vinyl Female Bullet Connectors – 4mm (.156") Cat. No.
Wire Range
Ins. Color
øB Bullet. Dia.
A
I.D.
Standard Bagged Qty.
TVF18-4FB TVF14-4FB
22-16 16-14
Red Blue
.153 .153
.917 .917
.150 .185
50 50
Dimensions
®
Fully Insulated Nylon Male Bullet Connectors
Ty-Rap ® /Ty-Fast ®
J
Cat. No.
Wire Range
Ins. Color
øB Bullet. Dia.
A
F
I.D.
Standard Bagged Qty.
TNF18-4MB TNF14-4MB
22-16 16-14
Red Blue
.157 .157
.063 .063
.625 .625
.157 .177
50 50
Dimensions
®
Fully Insulated Nylon Female Bullet Connectors
J90
Cat. No.
Wire Range
Ins. Color
øB Bullet. Dia.
A
F
I.D.
Standard Bagged Qty.
TNF18-4FB TNF14-4FB
22-16 16-14
Red Blue
.153 .153
.992 .992
.560 .560
.157 .197
50 50
Dimensions
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 91
Blade Terminals, Pin Terminals, Wire Joints and Quick Splices ®
Vinyl Insulated Straight Blade Terminals Dimensions Cat. No.
Wire Range
Ins. Color
B
(mm)
(in.)
A
T
I.D.
Standard Bagged Qty.
TV18-10BL TV18-18BL TV14-10BL TV14-18BL TV10-10BL
22-16 22-16 16-14 16-14 12-10
Red Red Blue Blue Yellow
.091 .087 .094 .087 .110
10 18 10 18 10
.394 .709 .394 .709 .394
.819 1.134 .819 1.134 .906
.030 .030 .031 .031 .039
.157 .157 .177 .177 .252
50 50 50 50 25
F
®
Vinyl Insulated Straight Pin Terminals Cat. No.
Wire Range
Ins. Color
F (mm)
(in.)
TV18-12PT TV14-12PT TV10-14PT
22-16 16-14 12-10
Red Blue Yellow
12 12 14
.472 .472 .551
Dimensions B Dia. .075 .075 .110
A
I.D.
Standard Bagged Qty.
.898 .898 1.063
.157 .177 .252
50 50 25
J
Cat. No.
Min.
Max.
D
A
I.D.
F
Standard Bagged Qty.
TN18-WJ TN14-WJ TN10-WJ
4 #22 2 #16 2 #12
3 #18 2 #14 1 #10
.197 .220 .280
.713 .827 1.004
.106 .130 .173
.276 .276 .295
50 50 25
Wire Range
Dimensions
Multiple Quick Splices Cat. No. TV18-00QS TV14-00QS TV10-00QS
Wire Range
Ins. Color
W
A
Standard Bagged Qty.
22-18 AWG 16-14 AWG 12-10 AWG
Red Blue Yellow
.787 .787 .807
1.063 1.063 1.358
25 25 10
Dimensions
Type of Connector
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
J91
Ty-Rap ® /Ty-Fast ®
Nylon Wire Joints
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 92
Crimping Tools 10" Ratchet Crimping Tool for Insulated Terminals Cat. No.
Std. Pkg.
Description 10" Ratchet Crimping Tool for Insulated Terminals (22-10 AWG)
CM2000A
1
• Ergonomic design for ease of installation and reduced carpal-tunnel injuries. • Requires no additional dies – integrated die nests for range of insulated terminals from 22-10AWG. • Color-coded die nests. • Designed with Shure-Stake® mechanism to insure complete compression cycle by the tool. • Adjustable crimp force settings.
Plier Type Tool Cat. No.
Description
Std. Pkg.
Wt. Each
WT111M
Plier tool with cutter for 22-10 AWG non-insulated terminals.
1
1
WT112M
RA, RB, A, B, C, non-insulated and RC insulated nylon and vinyl terminal and splices
1
1
99x" 19/32
J Ty-Rap ® /Ty-Fast ®
2 2n" 15/16"
ORA
1b"
PLASTISOL HANDLES
A 22 TO 18 B 16 TO 14 C 12 TO 10 WT111 M
1 1/4"
BLAC CUTTERS CUTTERS INSTALLSNON-INSULATED NON-INSULATED INSTALLS TERMINALS 1-10 AWG. TERMINALS, 12-10 AWG. INSTALLS NON-INSULATED INSTALLS NON-INSULATED TERMINALS 22-14 AWG. TERMINALS 22-14 AWG.
WT111M Wire WIRE Cutter CUTTER TTS AS & BE THOM B&C FOR A, LS RMINA ON TE STA-K M WT 112
1b" 1 1/4"
Wire Cutter
2- 2n" 15/16"
Crimping Nest for CRIMPING NEST FOR ® INSULATED STA-KONS insulated Sta-Kons® Crimping Nest for CRIMPING NEST FOR ® ® non-insulated Sta-Kons NON-INSULATED STA-KONS
PLASTISOL HANDLE GRIPSGRIPS PLASTISOL HANDLE COLOR: BLACK & ORANGE COLOR: BLACK & ORANGE
INSTALLS INSULATED AND NON-INSULATED Sta-Kon® TERMINALS, SPLICES, DISCONNECTS, AND WIRE JOINTS 22-10 AWG.
WT112M
J92
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
412031.J01 TYRAP 3/12 3/14/03 11:20 AM Page 93
Crimping Tools Toggle Type Hand Tool with Shure-Stake® Cat. No.
Description Hand tool with Shure-Stake® for 8-6 AWG, vinyl insulated terminals, (dies not included).
TBM6S
Std. Pkg.
Wt. Each
1
9
LOWER DIE MOVABLE JAW
TBM6S
UPPER DIE
TOOL HEAD
Installing Dies for TM6S Tool
Gaging
Cat. No. Die Set
Term. Size
Gaging ± .010
11822
TV8
.202
11823
TV6
.254
J Ty-Rap ® /Ty-Fast ®
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
J93