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CONTINUOUS INSULATION SHEATHING USAGE ACIG Quality Summit 2016 Presented by:  Ron Jackson and Sam Hatchell Danis Building Construction Company and Jaynes Corporation

DOW THERMAX XARMOR CONTINUOUS INSULATION EXTERIOR INSULATION Ron Jackson Director of Quality Assurance Danis Building Construction Company

KETTERING CANCER CENTER DOW Thermax XArmor ( ci ) Exterior Insulation

Lessons Learned and Best Practices

PROJECT DESCRIPTION • 5‐Story Steel Framed Construction including Connector Bridge to Main Campus • Primary Architect is Cannon Design with local Partner LWC Incorporated • 120,000 Sq.Ft. ( Levels 2 and 3 are Shelled Space for Future Fit‐Out ) • $ 40,500,000 • DOW Thermax XArmor ( ci ) Exterior Insulation • Brick and Cast Stone Veneers • Composite Metal Panels • Full Height Curtain Walls and Punched Openings

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

PROJECT RENDERING

PROJECT DESIGN HISTORY • Initial Exterior Envelope Design was 2  3/8” Spray Polyurethane Foam  Insulation over 5/8” Exterior Sheathing • Third Party Consultant Wiss, Janney,  Elstner conducted a Peer Review based  on this design • Delay’s in receiving 100% Design  Documents would have dictated trying  to apply the SPF Insulation in January in  Ohio which would have required fully  tenting and heating the structure to  meet the SPF Insulation temperature  requirements

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

PROJECT DESIGN HISTORY • Architect(s) and Owner asked for  alternatives to keep the project on  schedule • Exterior Sheathing Sub‐Contractor  had experience with installing the  DOW Thermax Systems and  offered it as an Alternative • Owner and Architect accepted the  proposed Alternative to stay on  schedule • Wiss, Janney, Elstner conducted a  “ Commentary Only “ review of  DOW Thermax System

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

PRODUCT DESCRIPTION AND COMPOSITION • 4’ x 8’ x 12’ panels with ship lap configuration  at top and bottom of panel • Exterior face of panel:  glass‐fiber reinforced  polyisocyanurate foam core faced with a  nominal 4 mil embossed thermoset‐coated  aluminum.  Exterior face serves as a drainage  plane and a water‐resistive barrier • Interior face of panel:  1.25 mil embossed  aluminum

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

FASTENING PATTERN

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

FASTENER ACCESSORIES – DOW PANEL TO STUD

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

FAST BUILDING DRY‐IN POTENTIAL

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

MASONRY ACCESSORIES – BRICK TIES

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

LIQUID FLASHING MATERIAL • Elastomeric Spray that forms a tight, seamless  barrier**

• Surface and Ambient Temperatures should be 35F  and rising and below 120F during application • Applied at 50 mils +/‐ 5 mils • Build up to 50 mils with two passes, one to fill the  joint, the next to build the thickness and achieve  proper joint coverage • Joint coverage is 3” +/‐ 1” • Coverage into rough openings is 3” onto the face and  3” into the opening • Penetration coverage is 2” onto the face and 2” onto  the penetration

**  When applied correctly per Manufacturers Instructions

LESSONS LEARNED DOW Thermax XArmor ( ci ) Exterior Insulation

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

PRODUCT DAMAGE IS TO BE EXPECTED

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

GAPS GREATER THAN ¼” WIDE MUST BE TREATED

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

GAPS AT STRAP BLOCKING FOR STONE

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

SEQUENCING OF GAP TREATMENT BEFORE SPRAYING • Encourage Installer to provide two  crews such that Gap Treatment can  stay ahead of Spraying Operations • Drying Times of Gap Treatment need  to be factored into Scheduling of  Spraying • Coordination of other Trades Work  being held up waiting on Gap  Treatment and Spraying

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

CLEAR COMMUNICATION TO NEW SITE WORKERS • Trade Worker who began initial  start of spraying on West Elevation  was not at the Pre‐Installation  Meeting • 1st Work Inspection revealed that  he did not understand extent of  spraying detailing at vertical soffit  to roof transition  • Corrective Action was  implemented • New Trade Worker to site repeated  the same deficiency on South  Elevation

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

STRUCTURAL LINTEL CONDITION SNAF‐OOO • Architectural Detail showed bolted  Lintel Connection with bolt head  on exterior side of metal stud • Transition from 2 ½” Thermax to  narrower section without reducing  drainage cavity

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

STRUCTURAL LINTEL CONDITION ADJUSTMENT

BEST PRACTICES DOW Thermax XArmor ( ci ) Exterior Insulation

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

PROPER FLASHING OF PENETRATIONS

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COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

THOROUGH INSPECTION OF SPRAYED AREAS PRIOR TO MOVING TO NEXT AREA

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

GOING THE EXTRA MILE AT METAL PANELS

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

VERIFY SEALANT COMPATIBILITY WITH DOW

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

ENGAGE DOW TECHNICAL STAFF EARLY WITH PROJECT SPECIFIC DETAILS AND QUESTIONS

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

REQUEST DOW TECHNICAL FIELD OBSERVATION AT 1ST WORK INSPECTION

COMPLIANCE to COMMITMENT

Ron Jackson Director of Quality Assurance Danis Building Construction Company Direct:

937‐228‐1225

Cell:

937‐673‐0978

[email protected]

Copyright © 2016 American Contractors Insurance Group

Claims  •  Risk Management  •  Safety  •  Quality

JOHNSMANVILLE CONTINUOUS INSULATION FOAM SHEATHING Sam Hatchell Corporate Quality Manager Jaynes Corporation

MARIE HUGHES ELEMENTARY Jonhsmanville AP Foil Faced Polyisocyanurate  Foam Sheathing

PROJECT DESCRIPTION • 2 story elementary school • Structural steel framed construction • 87,000 Sq/.ft • $15,000,000 contract price • Johnsmanville Foil Faced Polyiso Rigid Insulation 1.5 Inch (exterior sheathing) • Cladding Systems • 3 coat Portland Cement Plaster (Stucco) • Flat Metal Panels • Porcelain Tile • Storefront punch openings COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

PROJECT MODEL

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

WALL SYSTEM DESIGN (STUCCO)

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

WALL SYSTEM DESIGN (PORCELAIN TILE)

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

WALL SYSTEM DESIGN (METAL PANEL)

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

CI PRODUCT • Foil Faced 1.5 Inch Polyiso  insulation • Attached with large capped  fasteners • All seams and corners taped

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

SEAM TAPE PRODUCT • DOW Weathermate used  instead of JM recommended   3M Tape • Blue polypropylene film facer  with butyl adhesive

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

FASTENER PRODUCT • UltraFast Fastener • #12 steel, polymer‐coated • 3” Round Locking Blue Plastic  Plate • Fastening Pattern: 16 inch O.C.  vertically and horizontally when  over steel stud directly

MOCK‐UP

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

MOCK‐UP

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

MOCK‐UP

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

MOCK‐UP

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

DETAILS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

DESIGN DETAILS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

DETAILS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

PENETRATIONS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

PENETRATIONS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

ITEMS TO CONSIDER DURING INSTALL

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

ITEMS TO CONSIDER DURING INSTALL

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

ITEMS TO CONSIDER DURING INSTALL

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

WORK IN PROGRESS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

WORK IN PROGRESS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

WORK IN PROGRESS

COMPLIANCE to COMMITMENT Claims  •  Risk Management  •  Safety  •  Quality

Copyright © 2016 American Contractors Insurance Group

COMPLIANCE to COMMITMENT

Sam Hatchell Corporate Quality Manager Jaynes Corporation Direct:   505‐345‐8591 Cell:   505‐235‐3098 [email protected]

Copyright © 2016 American Contractors Insurance Group

Claims  •  Risk Management  •  Safety  •  Quality

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