Conveyor Design Manual - MRO Supply

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Roller Transfer Plates

Conveyor Design Manual

Rexnord, Rex, TableTop, MatTop, HP and Marbett are trademarks of Rexnord Industries, Inc. All rights reserved.

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TABLE OF CONTENTS Introduction / Safety Considerations

4

Features and Benefits

6

Components

7

Assembly / Mounting Options

11

Width Modularity Length Modularity Location

16

Positioning Related to Sprocket Photos

Modular Transfer Plate with Roller Design Manual

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INTRODUCTION Marbett® Roller Transfer Plates are an innovative way to smoothly convey products from one conveyor to the next. Rexnord Industries is proud to announce our line of modular roller transfer plates . We offer a variety of styles and combinations to create the best head-to-tail and 90° product transfers. Converting from dead plates to modular roller transfer plate components turn sliding friction into rolling friction and minimize stranded products on transfers between production runs. Marbett® Roller Transfer Plate Modules are available in 4 styles and 2 widths, 3.3 in & 4.5 in. Each style has a choice of multiple small HP™ rollers, or single polypropylene rollers on stainless steel shafts. Modules with a nose can be used to transfer small or light products, where as the styles without the nose are ideal for big and heavy products. All modules assemble easily using standard 1/4 -20 bolts tightened from the top of the conveyor. The Marbett® Roller Transfer Modules are designed to be assembled and mounted next to each other to provide easy head to tail and 90° transfers with almost any TableTop® or MatTop® chain. Thank you for choosing Rexnord.

Multiple Rollers

Single Rollers

Contact Rexnord Application Engineering if you need assistance at 262.376.4800

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Modular Transfer Plate with Roller Design Manual

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SAFETY CONSIDERATIONS PRODUCT SAFETY: Products designed and manufactured by Rexnord are capable of being used in a safe manner; but Rexnord cannot warrant their safety under all circumstances. PURCHASER MUST INSTALL AND USE THE PRODUCTS IN SAFE AND LAWFUL MANNER IN COMPLIANCE WITH APPLICABLE HEALTH AND SAFETY REGULATIONS AND LAWS AND GENERAL STANDARDS OF REASONABLE CARE; AND IF PURCHASER FAILS TO DO SO, PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE. SAFETY DEVICES: Products are provided with only safety devices identified herein. IT IS THE RESPONSIBILITY OF PURCHASER TO FURNISH APPROPRIATE GUARDS FOR MACHINERY PARTS in compliance with MSHA or OSHA Standards, as well as any other safety devices desired by Purchaser and/or required by law; and IF PURCHASER FAILS TO DO SO, PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE.

Modular Transfer Plate with Roller Design Manual

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FEATURES AND BENEFITS

Creates a smooth product transfer between conveyors Easy head-to-tail and 90° product transfers Provides rolling friction

HP™ material reduces friction and noise Stainless steel shafts for durability Easy mounting, standard 1/4-20 bolts can be inserted into the modules •

Modules hold bolt heads so nuts can be easily tightened

Full modularity in both longitudinal and transversal directions Modules are designed to snap together, so it is possible to use less screws in light applications Modules can be mixed or matched for different lengths and widths

Easy to adjust Easy to retrofit Easy to clean Heavy duty design

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COMPONENTS Side Module with Nose

0.50"

0.84"

ø0.43"

0.04"

Part 567

Standard 1/4-20 Bolt (Not Included)

L1

1.54"

L2

1.11" Transfer Roller shown in multiple rollers

2.06"

Description Side Module with Nose

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Roller Type Multiple Rollers Single Roller

L1 (in)

L2 (in)

Part & Code

2.66 3.82 2.66 3.82

3.35 4.53 3.35 4.53

567-688792 567-687382 567-688822 567-699002

Modular Transfer Plate with Roller Design Manual

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COMPONENTS Center Module

0.84"

ø0.43"

0.50"

0.04"

Part 568

0.46"

0.53"

Standard 1/4-20 Bolt (Not Included)

L2

L1

Transfer Roller shown in multiple rollers

1.0"

Description

Roller Type Multiple Rollers

Center Module Single Roller

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L1 (in)

L2 (in)

Part & Code

2.66 3.82 2.66 3.82

3.35 4.53 3.35 4.53

568-605912 568-687402 568-603402 568-699022

Modular Transfer Plate with Roller Design Manual

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COMPONENTS Side Module without Nose

0.50"

0.84"

ø0.43"

0.04"

Part 569

0.49" Standard 1/4-20 Bolt (Not Included) Transfer Roller shown in multiple rollers

0.92"

Description Side Module without Nose

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Roller Type Multiple Rollers Single Roller

L2

L1

1.44"

L1 (in)

L2 (in)

Part & Code

2.66 3.82 2.66 3.82

3.35 4.53 3.35 4.53

569-605922 569-687392 569-603412 569-699012

Modular Transfer Plate with Roller Design Manual

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COMPONENTS Side Module with Nose Part 672

Transfer Roller shown in multiple rollers

Description Side Module with Nose

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Roller Type Multiple Rollers Single Roller

L1 (in)

L2 (in)

Part & Code

2.66 3.82 2.66 3.82

3.35 4.53 3.35 4.53

672-687412 672-687432 672-699032 672-699042

Modular Transfer Plate with Roller Design Manual

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ASSEMBLY / MOUNTING OPTIONS Side and center modules can be combined in a variety of configurations to match unique transfer requirements.

Using a combination of side modules with nose and center module Part 567

Part 568

Part 567

* = Variable using none or some center module Part. 568



Mounting with ¼-20 bolts



Mounting socket head cap screws

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ASSEMBLY / MOUNTING OPTIONS Using a combination of side modules without nose and center module

Part 569

Part 568

Part 569

* = Variable using none or some center module Part. 568 Bottom View



Mounting with ¼-20 bolts



Mounting socket head cap screws

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Modular Transfer Plate with Roller Design Manual

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ASSEMBLY / MOUNTING OPTIONS Width Modularity •

Multiple components assembled side-by-side

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ASSEMBLY / MOUNTING OPTIONS Length Modularity •

Head to tail transfer using 2 side modules with nose (820 chain and NS820 -21T sprocket)

Part 567

Part 567



Head to tail transfer using 2 side modules with nose and 4 center modules (820 chain and NS820 -21T sprocket)

Part 567

Part 567

Part 568

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ASSEMBLY / MOUNTING OPTIONS Length Modularity •

90° Transfer

Part 567

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V in -

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H in -

V in 1.97 1.61 1.69 1.69 1.77 2.25 -

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LBP1503 1505, 1506 1505 RubberTop™ 2010, 2011, 2016 2100 4705, 4706 5705, 5706 HPM5705 5935, 5936 5966 5995, 5996, 5998 6085 6938 7526 7705, 7706, 7708 7705 RubberTop™ 7725, 7726 7956 8505, 8506 9608

Chain Number

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H in 2.69 2.62 2.64 2.64 2.65 2.74 -

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10 V H in in 2.20 2.73 1.84 2.67 1.92 2.68 1.92 2.68 2.00 2.70 2.48 2.78 -

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11 V H in in 2.44 2.77 2.08 2.71 2.16 2.72 2.16 2.72 2.24 2.74 2.72 2.82 -

12 V in 1.37 2.50 2.50 2.59 -

V in -

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14 H in -

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15 V H in in 3.38 2.92 1.21 2.54 1.25 2.58 1.33 2.57 0.68 2.60 0.68 2.51 1.48 2.89 3.02 2.87 3.10 2.88 3.10 2.88 3.18 2.89 3.66 2.96 1.49 2.70 1.49 2.70 0.68 2.51

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16 V H in in 0.76 2.62 0.76 2.54 1.60 2.92 2.16 2.72 2.16 2.72 2.49 2.86 2.32 2.75 2.32 2.75 2.65 2.89 1.61 2.73 1.61 2.73 0.76 2.53

23 V H in in 5.28 3.18 2.14 2.72 2.18 2.76 2.26 2.74 4.93 3.20 2.28 2.75 2.75 2.82 1.31 2.77 1.31 2.67 2.43 3.12 4.92 3.13 5.00 3.14 5.00 3.14 5.08 3.15 5.56 3.21 2.44 2.90 2.44 2.90 1.31 2.66

24 V H in in 5.52 3.21 1.39 2.79 1.39 2.69 2.55 3.14 5.16 3.16 5.24 3.17 5.24 3.17 5.32 3.18 5.80 3.24 2.56 2.92 2.56 2.92 1.39 2.68

25 V H in in 5.76 3.24 2.38 2.76 2.42 2.80 2.50 2.78 5.41 3.26 2.52 2.79 2.99 2.86 1.47 2.81 1.47 2.71 2.67 3.17 5.40 3.19 5.48 3.20 5.48 3.20 5.56 3.21 6.04 3.27 2.68 2.94 2.68 2.94 1.47 2.70 V in -

26 H in -

Number Of Teeth On Sprocket 21 23 26 17 18 19 24 25 V H V H V H V H V H V H V H V H in in in in in in in in in in in in in in in in - 1.59 2.62 - 1.53 2.61 - 1.62 2.62 - 2.32 2.75 3.45 2.93 - 3.92 3.00 4.40 3.06 4.87 3.13 - 5.35 3.19 3.45 2.93 - 3.92 3.00 4.40 3.06 4.87 3.13 - 5.35 3.19 3.54 2.94 - 4.01 3.01 4.49 3.08 4.96 3.14 - 5.44 3.20 - 2.18 2.73 2.30 2.75 5.60 3.22 - 2.25 2.74 2.37 2.76 - 2.24 2.74 - 2.72 2.82 - 2.43 2.77 - 2.91 2.85 - 2.24 2.74 - 2.72 2.82 - 4.55 3.08 1.34 2.57 - 1.82 2.66 - 2.18 2.73 2.30 2.75 - 7.04 3.38 -

Number Of Teeth On Sprocket 17 18 19 21 V H V H V H V H in in in in in in in in 3.86 2.99 4.09 3.02 4.33 3.06 4.81 3.12 1.44 2.59 - 1.67 2.63 1.91 2.68 1.48 2.63 - 1.71 2.67 1.95 2.72 1.56 2.61 - 1.79 2.66 2.03 2.70 - 4.46 3.13 - 2.05 2.70 - 2.52 2.79 0.83 2.64 0.91 2.66 0.99 2.69 1.15 2.73 0.83 2.56 0.91 2.58 0.99 2.60 1.15 2.64 1.71 2.95 1.83 2.98 1.95 3.01 2.19 3.07 3.50 2.94 3.73 2.97 3.97 3.01 4.45 3.07 3.58 2.95 3.81 2.98 4.05 3.02 4.53 3.08 3.58 2.95 3.81 2.98 4.05 3.02 4.53 3.08 3.66 2.96 3.89 3.00 4.13 3.03 4.61 3.09 4.14 3.03 4.37 3.06 4.61 3.09 5.09 3.15 - 2.47 2.78 - 2.95 2.85 - 2.47 2.78 - 2.95 2.85 - 2.80 2.92 - 3.28 3.00 - 2.63 2.80 - 3.11 2.88 - 2.63 2.80 - 3.11 2.88 - 2.96 2.95 - 3.44 3.02 1.72 2.76 1.84 2.78 1.96 2.81 2.20 2.85 1.72 2.76 1.84 2.78 1.96 2.81 2.20 2.85 0.83 2.55 0.91 2.57 0.99 2.59 1.15 2.63 V in -

28 H in -

29 V H in in 6.71 3.35 2.85 2.84 2.89 2.88 2.97 2.86 6.36 3.38 2.99 2.86 3.46 2.93 1.79 2.88 1.79 2.78 3.14 3.27 6.35 3.31 6.43 3.31 6.43 3.31 6.51 3.32 6.99 3.38 3.15 3.02 3.15 3.02 1.79 2.77

31 V H in in 7.19 3.40 3.09 2.88 3.13 2.92 3.21 2.90 1.95 2.92 1.95 2.81 3.38 3.31 6.83 3.36 6.91 3.37 6.91 3.37 6.99 3.38 7.47 3.43 4.54 3.08 4.54 3.08 4.87 3.23 4.70 3.10 4.70 3.10 5.03 3.26 3.39 3.06 3.39 3.06 1.95 2.80

V in -

32 H in -

27 28 29 31 32 V H V H V H V H V H in in in in in in in in in in - 2.34 2.75 - 2.28 2.74 - 2.37 2.76 5.82 3.24 - 6.30 3.30 6.78 3.35 5.82 3.24 - 6.30 3.30 6.78 3.35 5.91 3.25 - 6.39 3.31 6.87 3.36 - 1.60 3.88 - 4.31 3.05 - 4.50 3.08 - 4.31 3.05 2.54 2.79 2.66 3.18 -

27 V H in in 6.23 2.26 2.62 2.80 2.66 3.90 2.74 2.83 5.88 3.32 2.76 2.82 3.23 2.90 1.63 2.85 1.63 3.31 2.90 3.22 5.87 3.27 5.95 3.28 5.95 3.26 6.03 3.27 6.51 3.32 2.91 2.98 2.91 2.55 1.63 2.74

Dash denotes this is not a standard sprocket size. Contact Application Engineering for location dimensions

Positioning of module in relation to sprocket

H V H V H V H in in in in in in in - 4.56 3.09 2.57 2.78 - 2.97 2.86 2.78 - 2.97 2.86 2.80 - 3.06 2.87 - 4.53 3.08 - 4.68 3.10 - 1.93 2.68 - 2.12 2.72 - 1.93 2.68 - 2.57 2.79 -

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12 13 V H V H in in in in 2.67 2.81 - 0.98 2.49 - 1.02 2.53 - 1.10 2.52 2.31 2.75 2.39 2.76 2.39 2.76 2.47 2.78 2.95 2.86 -

V H V H V H V H V H in in in in in in in in in in - 0.47 2.36 - 0.41 2.35 - 0.50 2.37 2.04 2.70 - 2.67 2.81 - 3.29 2.91 - 1.06 2.51 1.22 2.54 - 0.51 2.38 1.32 2.56 - 2.26 2.74 - 2.76 2.83 - 3.82 2.99 2.17 2.72 - 2.79 2.83 - 0.58 2.39 - 0.51 2.38 -

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Rex® M atT op® Chains

LPC279 815, 881 820, 831 HPM820 821 HPM821 LBP821 843 845 863, 963 880, 879 HPM880 882 HPM882 LBP882 1050 Magnetflex 1050TAB LPC1050 1055 Magnetflex 1055TAB LPC1055 1863 1873 1843

Chain Number

Rex® T ableT op® Chains





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LOCATION

Modular Transfer Plate with Roller Design Manual

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PHOTOS

Single roller modules used to transfer product from Rex® 3004 MatTop® chain to Rex® 7705 RubberTop™ MatTop® chain .

Multiple roller modules used to transfer product from Rex® 7703 MatTop® chain to Rex® 7705 MatTop® chain.

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AUSTRALIA Rexnord Australia Pty. Ltd. Picton, New South Wales Phone: 61.2.4677.3811 Fax: 61.2.4677.3812

CANADA Rexnord Canada Ltd. Scarborough, Ontario Phone: 1.416.297.6868 Fax: 1.416.297.6873

EUROPE Rexnord NV/SA Mechelen, Belgium Phone: 32.70.22.33.66 Fax: 32.70.22.33.67

LATIN AMERICA Rexnord International, Inc. Milwaukee, Wisconsin Phone: 1.414.643.3000 Fax: 1.414.643.3222

UNITED STATES Eastern Service Center Atlanta, Georgia Phone: 1.770.431.7200 Fax: 1.770.431.7299

BRAZIL Rexnord Correntes Ltda. Sao Leopoldo - RS Phone: 55.51.579.8022 Fax: 55.51.579.8029

CHINA Rexnord China Shanghai, China Phone: 86.21.62701942 Fax: 86.21.62701943

Rexnord Marbett, S.r.L. Correggio (RE), Italy Phone: 39.0522.639333 Fax: 39.0522.637778

MEXICO Rexnord S.A. de C.V. Queretaro, Qro. Phone: 52.442.218.5000 Fax: 52.442.218.1090

Central Service Center Grove City, Ohio Phone: 1.614.675.1800 Fax: 1.614.675.1898

Rexnord FlatTop Europe b.v. s-Gravenzande, Netherlands Phone: 31.174.445111 Fax: 31.174.445222

8rxRTPdm-en

SINGAPORE Rexnord International, Inc. Singapore City, Singapore Phone: 65.6338.5622 Fax: 65.6338.5422

Southern Service Center Arlington, Texas Phone: 1.817.385.2800 Fax: 1.817.385.2873

Sep-05