Domestic (sanitary) hot water circulation - Wilo Canada Inc

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Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Series overview Wilo-Stratos-Z

Special features/product benefits

Design

• Maximum efficiency with ECM technology • Up to 80% energy savings compared to standard uncontrolled pumps • Ease of installation with front access to wiring and programming "Red

Self regulating, Inline, ECM (Electronically Communicated) type

Application Secondary hot water circulation systems of all kinds, hot-water heating systems of all kinds, air-conditioning, closed cooling circuits, industrial circulation systems

1.5 3 x 40

fied

• External control and monitoring via optional IR interface modules (LONworks, BACnet, 0-10 Vdc, Ext Off, Ext Min and SBM Run Signal)

Model Numbers Example: Stratos Z

Button", position adjustable LCD viewing screen

• Lead free construction, Stainless Steel volute, NSF 61 Annex G certi-

• Remote control and access to data logger via IF infra-red device • Built in overload fault contacts (opens on over/under voltage, dry run,

Wilo-Stratos-Z 1.5 - 3 x 40 High-efficiency pump, electronically controlled NSF 61 Annex G certified pump for Domestic and Sanitary Hot Water Flange size [in] Min/max discharge head [ft]

locked rotor, overload and over temperature)

Duty chart

10

15

20

25

30

35

40

Q[m ³ /h]

Wilo-Stratos-Z

H[m]

5

H[ft]

0

60 Hz 40

1.5

x3

12

-4

0 10

30 8

1.

5x

25

x3

35

5 1.2

x3

5 1.2

20

10

-30

-3

3-

25

6

3x3

2x3

0

4 2

0

0

20

40

As at: 02/2012 - Subject to change without prior notice

60

80

100

120

140

160

180 Q[US gpm]

0

1

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Series overview Wilo-Stratos-Z Equipment/function Operating modes • Manual control mode (constant speed) • Δp-c for constant differential pressure • Δp-v for variable differential pressure • Δp-T for temperature-controlled differential pressure (programmable via Infra-red device, LON or BacNet) Manual functions

• Operating mode setting • Differential-pressure setpoint setting • Setting automatic setback operation • Pump ON/OFF setting • Speed setting (manual control mode)

Scope of delivery • Pump • Flange gaskets • Operating instructions

Accessories • IR-Module • IR-Stick • IF-Modules Stratos: BACnet, LONworks, Ext. Off, Ext. Min, SBM, Ext. Off/SBM

Automatic functions

• Stageless power adjustment depending on the operating mode • Automatic setback operation • Deblocking function • Soft start • Full motor protection with integrated overload shut down External control functions

• "External Off" control input (possible with optional Stratos IF-Modules)

• "External Min" control input (possible with optional Stratos IF-Modules)

• "Analogue In 0 - 10 V" control input (remote speed adjustment) (possible with optional Stratos IF-Modules)

• "Analogue In 0 - 10 V" control input (remote setpoint adjustment) (possible with optional Stratos IF-Modules) Signal and display functions

• Collective fault signal (potential-free NC contact) • Individual run signal (potential-free NO contact) (possible with optional Stratos IF-Modules)

• Fault signal light • LC display for pump data and fault codes Data exchange

• Infrared interface for wireless data exchange with IR-Module/IR-Stick • Serial digital interface BACnet MS/TP Slave for connection to building automation BA via BUS system RS485 (possible with IF-Modules Stratos). • Serial digital LON interface for connection to a LONWorks network (possible with Stratos IF-Modules) Dual pump management (dual pump or 2 x single pump)

• Main/standby mode (automatic fault-actuated switchover/time-dependent pump cycling): Various combinations with Stratos IF-Modules (accessories) possible • Parallel operation (efficiency-optimised peak load activation and deactivation): Various combinations with Stratos IF-Modules (accessories) possible

2

Wilo-Stratos-Z

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Equipment/function Wilo-Stratos-Z Operating modes Manual control mode (constant speed) >p-c for constant differential pressure >p-v for variable differential pressure >p-T for temperature-controlled differential pressure

• • • •

Manual functions Operating mode setting Differential-pressure setpoint setting Setting automatic setback operation Pump ON/OFF setting Speed setting (manual control mode)

• • • • •

Automatic functions Infinitely variable power adjustment depending on the operating mode Automatic setback operation Deblocking function Soft start Integrated overload protection

• • • • •

External control functions "Analogue In 0 ... 10 V" control input (remote speed adjustment)

• (Possible with optional Interface Module)

"Analogue In 0 ... 10 V" control input (remote adjust- • (Possible with optional Interface Module) ment setpoint) Signal and display functions Collective fault signal (potential-free NC contact) Fault signal light LCD screen for the display of pump data and fault codes

• • •

Data exchange Infra-red remote control for wireless data exchange and/or pump adjustment via USB stick or PDA type IR device



Serial digital LON interface for connection to a LON- • (Possible with optional Interface Module) WORKS network Serial digital BACnet S/TP interface for connection to • (Possible with optional Interface Module) an RS485 bus system Dual pump management (dual pump or 2 x single pump) Main/standby mode (automatic fault-actuated switchover/time-dependent pump cycling)



Parallel operation (efficiency-optimised peak load cut-in and out)



Equipment/scope of delivery Flange gasket



Installation and operating instructions



(not for 125# ANSI Flange model)

• = available, - = not available

As at: 02/2012 - Subject to change without prior notice

3

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Technical data Wilo-Stratos-Z Wilo-Stratos-Z... 1.25x3-25

1.25x3-35

1.5x3-25

1.5x3-40

2x3-30

3x3-30

• •

• •

• •

• •

• •

• •

Max. head Hmax

23 ft

36 ft

26 ft

39 ft

30 ft

33 ft

Max. head Hmax

7m

11 m

8m

12 m

9m

10 m

Max. flow Qmax

35 US GPM

48 US GPM

66 US GPM

83 US GPM

105 US GPM

3

3

3

Approved fluids (other fluids on request) Heating water Water glycol mixtures up to 50% concentration Power

Max. flow Qmax

3

8 m /h

11 m /h

15 m /h

19 m /h

3

180 US GPM

24 m /h

41 m3/h

Permitted field of application Temperature range for applications in heating, ventilation & air-conditioning systems at max. ambient temperature of +40 °C

+14 to +230 °F (-10 to +110 °C)

Temperature range for applications in secondary hot water circulation systems at max. ambient temperature of +40 °C

+32 to +176 °F (0 to +80 °C)

Max. ambient temperature T

104 °F

Max. ambient temperature T

40 °C

Max. permitted total hardness in potable water circulation systems

3.57 mmol/l

Pipe connections Nominal flange diameter Dia

1.25 "

1.25 "

1.5 "

1.5 "

2"

3"

Non ANSI flange (oval, rotated 90°)













Non ANSI flange (oval)













HV pump flange













125# ANSI flange













Input power - single phase U

230 V

230 V

230 V

230 V

230 V

230 V

Input frequency f

60 Hz

60 Hz

60 Hz

60 Hz

60 Hz

60 Hz

H

H

Electrical connection

Motor/electronics Speed control

Frequency converter

Degree of protection Insulation class

Enclosure 2 H

H

H

H

Materials Pump volute

Stainless steel (AISI CF-8M)

Impeller

Engineered composite (PPE - 30% GF)

Engineered composite (PPS - 40% GF)

Pump shaft

Stainless steel (X39CrMo17-1)

Bearing

Carbon, synthetic resin impregnated

Minimum suction head Minimum suction head at 122 °F (50°C)

4.3 psi

4.3 psi

4.3 psi

7.1 psi

7.1 psi

10.0 psi

Minimum suction head at 203 °F (95°C)

14.2 psi

14.2 psi

14.2 psi

17.1 psi

17.1 psi

21.3 psi

Minimum suction head at 230 °F (110°C)

22.8 psi

22.8 psi

22.8 psi

25.6 psi

25.6 psi

32.7 psi

• = available, - = not available

4

Wilo-Stratos-Z

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 1.25x3-25 Δp-c (constant) 0

1

Δp-v (variable)

2

3

4

5

H[ft]

6

7

Q [m³/h]

8

Wilo-Stratos-Z 1.25x3-25 1 ~/ 60 Hz

25

0

H[m]

6

15

2

3

4

5

6

7

Q [m³/h]

8

Wilo-Stratos-Z 1.25x3-25 1 ~/ 60 Hz

25

H[m]

-v ∆p

-c Δp

20

8

1

H[ft]

20

8

6

15

4 10

4 10

m

. ax

m

ax

2

5

.

2

5

min

m in

.

.

0 0

4

8

0 0

12

0,4

16

0,8

1

2

20

24

1,2

3

4

28

32

1,6 5

Q [USg.p.m.]

2,0

6

7

P 1[hp]

0

Q [m³/h]

0

P1[kW] 0.12

m m m m 7m11/ 16'/6 7/ 16'/5 1 / 8 '/4 13 / 16'/3 9 / 16'/2m 6'/ 15 / 1 6 16 13 9 19 22

12 8

0.10 0.08 0.06

'/1m 31/ 4

4

0.04

min.

0 0

4

8

12

16

20

0.02 24

28

32

0 0

2,4 Q [l/s] 8

max.

16

0

Q [USg.p.m.]

0

4

8

12

0.4

16

0.8

1

2

20

24

1.2

3

4

28

32

1.6 5

Q [USg.p.m.]

2.0 6

P 1[hp]

Q [l/s]

2.4

7

8

0

Q [m³/h] P1[kW]

max.

0.12

16

m m m m m m '/7 16'/6 7/ 16'/5 1 / 8'/4 3 / 16'/3 9 / 16'/2 16 1 11 / 15 / 6 9 13 16 22 19

12 8

0.10 0.08 0.06 0.04

4

min.

0 0

4

8

12

16

0.02

20

24

28

32

Q [USg.p.m.]

10

Q [m³/h]

0

Wilo-Stratos-Z 1.25x3-35 Δp-c (constant) 0

Δp-v (variable)

2

4

6

H[ft]

8

10

Q [m³/h] H[m] 14

Wilo-Stratos-Z 1.25x3-35 1 ~/ 60 Hz

40

12

Δp

-c

0 H[ft]

2

4

6

H[m]

Wilo-Stratos-Z 1.25x3-25 1 ~/ 60 Hz

14

40

12

Δp -

10 30

8

10

v

30 8

20

6

8 20

6

.

.

4

10

m in 0 0

10

0

0.5

0 P 1[hp]

2

0.4

20 1.0

30 1.5

4

2.0 6

Q [USg.p.m.]

40 2.5 8

3.0 10

0.5 2

P1[kW] 0.30 0.25 0.20 0.15 0.10 0.05

1/ 4

0

30

40

As at: 02/2012 - Subject to change without prior notice

10

0

min.

3 '/1m 10 20

0 0

max.

0.1

0

Q [l/s]

7/ 8

0.2

0

Q [USg.p.m.]

0

2

.

Q [m³/h]

m m m '/11 91/ 2'/9 15 /16'/7m 7/ 16'/5 2 16 36 22 3m 3 16'/ 91 /

0.3

m in

2

.

0

ax m

ax

m 4

10

20

30

1.0

1.5 4

2.0 6

Q [USg.p.m.]

40 2.5 8

3.0

Q [l/s] Q [m³/h]

10

P 1[hp]

max.

0.4 0.3

0m m m m '/1 1 / 2'/9 1 / 4'/85 /16'/71 16'/6m6'/5m '/4m / 71 1 8 29 26 221 191 16 / 13 /

32

0.30 0.20

0.2

0.15

0.1 0

P1[kW] 0.25

6

13 / 1

0

0.10

min. 0

10

20

0.05 30

40

Q [USg.p.m.]

0

5

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 1.5x3-25 Δp-c (constant) 0

Δp-v (variable)

4

8

12

H[ft] 25

0

Q [m³/h]

Wilo-Stratos-Z 1.5x3-25 1 ~/ 60 Hz

H[m] 8

Δp

4

8

12

H[ft]

Q [m³/h]

Wilo-Stratos-Z 1.5x3-25 1 ~/ 60 Hz

25

8

Δp

-c

-v

20

6

15

20

6

15 4

.

.

ax

m

ax

m

4

10

10

5

0

H[m]

2

m in .

0

10

20

0

30

1

0

40

50

2

3

4

4

8

12

P 1[hp] 1/ 4

26

0.3

'/8m

'/6m

11/ 16

19

0.2

1/ 8

13

0

30

0 P 1[hp]

P1[kW] 0.30 0.25

'/4m

0.20 0.15 0.10 0.05

40

50

Q [USg.p.m.]

60

0 0

min.

31/ 4 '/1m 10 20

0

.

Q [l/s]

' 2m 69/ 16 /

0.1

0

m in

Q [m³/h] max.

0.4

0

Q [USg.p.m.]

60

2

5

0

10

20

30

1

40

50

2

Q [USg.p.m.]

60

3

4

4

8

P1[kW]

max.

0.30 0.25

m m '/7m1 / 16'/6m7/ 16'/5 1 / 8 '/4 3 / 16'/3m 1 1 16 13 9 19

6

15 / 1

22

0.2

0.20 0.15 0.10

0.1 0

Q [l/s] Q [m³/h]

12

0.4 0.3

0

0.05

min. 0

10

20

30

40

50

Q [USg.p.m.]

60

0

Wilo-Stratos-Z 1.5x3-40 Δp-c (constant) 0

Δp-v (variable)

4

8

12

H[ft]

Q [m³/h]

16

Wilo-Stratos-Z 1.5x3-40 1 ~/ 60 Hz

40

Δp

-c

0 H[m] 14

H[ft]

12

40

4

8

12

Q [m³/h]

16

H[m] 14

Wilo-Stratos-Z 1.5x3-40 1 ~/ 60 Hz

12

Δp

-v

10

10 30

30 8

ma

20

6

x.

8

ma

x.

20

6

4

0 0 P 1[hp] 0.6 0.5 0.4

2

20 1

40 2

4

3 8

5 16

1/ 4

26

'/8m

1/ 8

13

31/ 4 '/1m 0

20

0 P 1[kW ]

'/6m

0.4

'/4m

0.3

0.4

0.2

0.3

0.1

min. 40

60

0

0 P 1[hp] 0.6

' 2m 69/ 16 /

0.1

0

Q [l/s]

11/ 16

19

0

.

Q [m³/h]

max.

2m 3 '/1 10m 13/ 16'/ 39 / 8 32

0.2

6

4 12

0.3

0

80 Q [USg.p.m.]

60

80Q [USg.p.m.]

0

2

m in 20 1

80Q [USg.p.m.]

60

2

4

3 8

4 12

5 16

'

3 /8

0m

39

0.2

'/1

6 13 / 1

32

1 4

/ 26

m '/8

'/6m

6

11 / 1

19

1/8

13

Q [l/s]

m '/4

0

20

P 1[kW ] 0.4 0.3 0.2 0.1

min.

0.1

0

Q [m³/h] max.

0.5

0

40

2m

0 0

4 10

min.

/1

10

40

60

80 Q [USg.p.m.]

0

Wilo-Stratos-Z

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 2x3-30 Δp-c (constant) 0

Δp-v (variable)

5

10

15

H[ft]

20

30

H[m] 10

5

10

-c

8

20

6

15

H[ft] 30

Δp

25

0

Q [m³/h]

25

Wilo-Stratos-Z 2x3-30 1 ~/ 60 Hz

20

25

Q [m³/h] H[m] 10

Wilo-Stratos-Z 2x3-30 1 ~/ 60 Hz

Δp

-v

8

25 20

6

m

ax

.

15

15

. ax

10

10 2

m in

5

.

0

0

20

40

0

60

80

100

4

5

10

Q [USg.p.m.]

20

25

0.4

1/ 2

29

6 '/9m 2

'/8m

'/6m 11/ 16 19

20

40

60

P1[kW] 0.5 0.4

'/4m

0.3 0.2 0.1

80

Q [USg.p.m.]

100

0

0

min. 0

0

0

'/2m 69/ 16

0.2 0

1/ 8

13

0

8 Q [l/s]

max. 1/ 4

m in

Q [m³/h]

6

15

P 1[hp] 0.6

2

5

.

2

0

4

m

4

0

20

40

60

2 5

80

100

4 10

Q [USg.p.m.] 8 Q [l/s]

6

15

20

25

Q [m³/h] P1[kW]

P 1[hp]

0.5

max.

0.6

0.4

m m m m m m m '/9 1 / 4'/8 15 / 16'/7 11 / 16'/6 7/ 16'/5 1 / 8 '/413 / 16'/3 16 13 9 29 26 22 19

0.4

0.3

1/2

0.2

0.2 0

0

0.1

min. 0

20

40

60

80

100

Q [USg.p.m.]

0

Wilo-Stratos-Z 3x3-30 Δp-c (constant) 0

Δp-v (variable)

10

20

30

H[ft]

Q [m³/h]

Wilo-Stratos-Z 3x3-30 1 ~/ 60 Hz

35

0 H[m]

10 30

-c

8

20

6

ma

x.

15

4

10

20

30

Q [m³/h]

Wilo-Stratos-Z 3x3-30 1 ~/ 60 Hz

Δp

H[m]

10

-v

8

25 20

6

ma

x.

15

4

10

80

2

4

0

6

10

160 Q [USg.p.m.]

120 8

20

P 1[hp]

m 0.8 3213/ 16'/10

1

26 / 4

'/8m

0.6

'/6m

11/ 16

19

1/ 8

13

0 0

0.2 0

31/ 4 '/1m 40

80

120

As at: 02/2012 - Subject to change without prior notice

P 1[kW ] 0.8 0.6

'/4m

0.4

'/2m 69/ 16 min.

0.4

0

Q [l/s] max.

1.0

0

Q [m³/h]

10 30

0

0.2 160 Q [USg.p.m.]

0

40 2

2

.

80

160Q [USg.p.m.]

120

4

6

10

8

20

10

30

P 1[hp] 1.0 0.8 0.6

/

m

'/8

1/4

26

m '/6

6

11 / 1

19

1/ 8

13

Q [l/s]

m

'/4

0 0

80

0.6

0.2

min. 40

P 1[kW ] 0.8

0.4

0.4 0.2

0

Q [m³/h] max.

0m

0

40

'/1

0 0

m in

5

13 16

.

32

2

m in

5

0

35 30

Δp

25

10

H[ft]

120

160 Q [USg.p.m.]

0

7

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Terminal diagram, motor data Wilo-Stratos-Z Terminal diagram FC: Collective fault signal (NC contact rating 1 A, 250 V~)

230 V

PE

FC

1~230 V / 60 Hz

FC

L1 L3 L2 L3 L1 L2

PE

3~ 230 V / 60 Hz

Motor data Wilo-Stratos-Z...

8

Rated motor power

Speed

Power consumption 1~230 V

Current at 1~230V

Current at 3~230V

Thermal protection

Threaded cable connection

P2

n

P1

I





hp

rpm

W

A

1.25x3-25

0.134

1400 - 3700

9 - 130

0.13 - 1.20

0.13 - 1.20

integrated

1xNPT 1/4" 1xNPT 1/2"

1.25x3-35

0.268

1600 - 4800

16 - 310

0.16 - 1.37

0.16 - 1.37

integrated

1xNPT 1/4" 1xNPT 1/2"

1.5x3-25

0.268

1800 - 4800

18 - 310

0.17 - 1.37

0.17 - 1.37

integrated

1xNPT 1/4" 1xNPT 1/2"

1.5x3-40

0.469

1400 - 4600

25 - 470

0.20 - 2.05

0.20 - 2.05

integrated

1xNPT 1/4" 1xNPT 1/2"

2x3-30

0.469

1400 - 4100

25 - 430

0.20 - 1.88

0.20 - 1.88

integrated

1xNPT 1/4" 1xNPT 1/2"

3x3-30

0.872

950 - 3300

38 - 800

0.30 - 3.50

0.30 - 3.50

integrated

1xNPT 1/4" 1xNPT 1/2"



Wilo-Stratos-Z

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Dimensions, weights Wilo-Stratos-Z Dimension drawing 3

b1 b4

a1

a1

b5

b4

Dimension drawing flange 1

a2

b2

b1

b5

l2

l2 a2

b2

l0

l1

blind plug NPT ¼" NPT ½"

l0

blind plug NPT ¼" NPT ½"

l1

Dimension drawing 1

Dimension drawing flange 2 ØD Øk

nxdL

Ød

Øk

ØD

Dia

Ød

Dia

nxdL

Dimensions, weights Wilo-Stratos-Z...

Nominal flange diameter

Overall length

Dia 1.25x3-25

Dimensions

l0

l1

l2

a1

a2

In.



In.

mm

In.

mm

In.

mm

In.

mm

In.

mm

1.25

32

61/2

165

31/4

82.5

115/16

49

73/16

182

13/4

45

216

41/

4

108

23/

16

55

715/

201

21/

16

52

216

41/4

108

23/16

55

8

203

21/16

53

254

5

127

25/8

66

915/16

252

21/2

64

139.5

25/

66

101/

256

21/

63

178

31/16

78

1213/16

325

37/16

1.25x3-35

1.25

32

1.5x3-25

1.5

40

81/2 81/2

1.5x3-40

1.5

40

10

2x3-30

2

50

11

279

51/

3x3-30

3

80

14

356

7

As at: 02/2012 - Subject to change without prior notice

2

8

16

16

2

87

9

Domestic (sanitary) hot water circulation High-efficiency pumps (single pumps)

Dimensions, weights Wilo-Stratos-Z Dimensions, weights Wilo-Stratos-Z...

Dimensions

b1

b2

Weight approx.

b4

b5

Dimension drawing

m



In.

mm

In.

mm

In.

mm

In.

mm

lbs

kg



1.25x3-25

21/8

54

17/8

48

31/2

89

59/16

142

9.92

4.5

1

1.25x3-35

23/

8

61

23/

16

55

43/

16

106

53/

4

146

13.23

6.0

1

1.5x3-25

25/8

66

23/16

55

43/16

106

53/4

146

20.94

9.5

1

1.5x3-40

27/8

73

21/2

64

43/4

120

67/16

163

28.66

13.0

1

2x3-30

31/4

82

21/2

64

43/4

120

67/16

163

30.86

14.0

3

3x3-30

41/

103

35/

84

61/

156

71/2

191

59.52

27.0

3

16

16

8

Flange dimensions Wilo-Stratos-Z...

Flange

Nominal flange diameter



Dia

Ød

Øk

Dimension drawing, flange n x Ø dL





In.



In.

mm

In.

mm

In.

mm

pcs. x In. pcs. x mm



1.25x3-25

Non ANSI (oval 90° rotated)

1.25

32

43/4

121

27/8

73

31/2

89

2 x 9/16

2 x 14

1

1.25x3-35

Non ANSI (oval 90° rotated)

1.25

32

43/4

121

27/8

73

31/2

89

2 x 9/16

2 x 14

1

40

43/

121

73

31/

2

89

2 x 14

1

73

31/

2

89

2 x 14

1

87

4

102

2 x 9/16 2 x 9/16 4 x 9/16

4 x 14

2

128

6

152

4 x 3/4

4 x 19

2

1.5x3-40

Non ANSI (oval)

40

43/

4

121

2x3-30

Non ANSI (round) 2

50

51/4

133

27/8 27/8 37/16

3x3-30

ANSI R.F Class 125 ASTMA 126

80

79/16

192

51/16

1.5x3-25

10

Pump flange dimensions

Non ANSI (oval)

1.5 1.5

3

4

Wilo-Stratos-Z