ELECTRICAL SOLUTIONS A. System Overview
Tubular Ring Terminal, Non-Insulated Type S-R
B1.Cable Ties
• Seamless tubular barrel • Beveled wire lead-in
• Double thick tongue
Part Number S8-10R-Q
Wire Range
S8-14R-Q S8-56R-Q
8 AWG
S8-38R-Q
Inspection Window
100
140
180
1/4"
.48
1.20
.40
.07
25
250
5/16"
.60
1.30
.40
.05
25
250
3/8"
.60
1.40
.40
.05
25
250 200
.45
1.20
.48
.09
20
1.30
.48
.08
20
200
5/16"
.56
1.40
.48
.07
20
200
3/8"
.62
1.50
.48
.06
20
200
20
200
6 AWG
S4-10R-E
#10
.55
1.20
.48
.09
S4-14R-E
1/4"
.55
1.30
.48
.09
5/16"
.55
1.40
.48
.09
3/8"
.62
1.50
.48
.07
4 AWG
S4-38R-E
CT-1700, CT-720, CT-930, CT-930CH, CT-940CH, CT-2001, CT-2002, CT-2931, CT-2940
20
200
20
200
20
200 100
S2-10R-X
#10
.70
1.60
.59
.11
10
S2-14R-X
1/4"
.70
1.60
.59
.11
10
100
5/16"
.70
1.70
.59
.11
10
100
S2-38R-X
1-2 AWG
3/8"
.70
1.70
.59
.11
10
100
1/2"
.79
1.90
.59
.09
10
100
S1/0-14R-X
1/4"
.76
1.60
.58
.12
10
100
S1/0-56R-X
5/16"
.76
1.70
.58
.12
10
100
S2-12R-X
1/0 AWG
3/8"
.76
1.70
.58
.12
10
100
1/2"
.82
1.90
.58
.12
10
100
S2/0-14R-X
1/4"
.85
1.90
.66
.13
10
100
S2/0-56R-X
5/16"
.85
1.90
.66
.13
10
100
S1/0-12R-X
90
T .08
.48
S1/0-38R-X Min. Tensile Strength of Tubular Ring Terminals #8 #6 #4 #2
B .40
#10
S2-56R-X
T
L 1.10
Std. Std. Recommended Pkg. Ctn. Installation Tool Qty.** Qty. 25 250
1/4"
S4-56R-E
B
W .41
Figure Dimensions (In.)
S6-14R-E S6-38R-E
W
Tongue Width
S6-10R-E S6-56R-E
L
Stud Hole Size #10
S2/0-38R-X
2/0 AWG
3/8"
.85
1.90
.66
.13
7/16"
.85
2.10
.66
.13
1/2"
.85
2.10
.66
.13
S3/0-14R-5
1/4"
.96
2.10
.83
.13
S3/0-56R-5
5/16"
.96
2.10
.83
.13
3/8"
.96
2.10
.83
.13
7/16"
.96
2.30
.83
.13
S2/0-76R-X S2/0-12R-X
S3/0-38R-5 S3/0-76R-5
3/0 AWG
S3/0-12R-5
1/2"
.96
2.30
.83
.13
S4/0-56R-5
5/16"
1.06
2.30
.91
.14
S4/0-38R-5 S4/0-76R-5
4/0 AWG
CT-720, CT-930, CT-930CH, CT-940CH, CT-2001, CT-2002, CT-980, CT-2980, CT-980CH, CT-2931, CT-2940
10
100
10
100
10
100
5
50
5
50
5
50
5
50
5
50
5
50
3/8"
1.06
2.30
.91
.14
5
50
7/16"
1.06
2.50
.91
.14
5
50
S4/0-12R-5
1/2"
1.06
2.50
.91
.14
5
50
S250-56R-5
5/16"
1.17
2.50
1.01
.14
5
50
S250-38R-5 S250-76R-5 S250-12R-5
250 kcmil
3/8"
1.17
2.50
1.01
.14
5
50
7/16"
1.17
2.60
1.01
.14
5
50
1/2"
1.17
2.60
1.01
.14
5
50
**To order in bulk, replace -Q, -E, or -X in the part number with -T for a bulk package of 200 and replace -5 with -C for a bulk package of 100. For crimping tool information, see pages D1.72, D1.74, D2.129, D2.131 through D2.138.
B2. Cable Accessories
B3. Stainless Steel
C1.Wiring Duct
C2. Surface Raceway
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
For service and technical support, call 800-777-3300 or visit www.panduit.com.
D1.17
ELECTRICAL SOLUTIONS A. System Overview
CONTOUR CRIMP ™ Controlled Cycle Tools B1.Cable Ties
• Specifically designed for the installation of PAN-TERM ® terminals, disconnects and splices • Low handle effort – increases productivity
B2. Cable Accessories
CT-1525 B3. Stainless Steel
Part Description Crimps PANDUIT #26 – #22 AWG insulated terminals and splices, #22 – #10 AWG fully insulated disconnects and insulated parallel splices. Crimps PANDUIT #22 – #14 AWG barrel insulated disconnects.
CT-1550
Crimps most PAN-TERM ® #22 – #10 AWG nylon and vinyl insulated terminals, splices and disconnects. The CT-1550 has the red/blue pocket closest to the pivot which provides a reduced crimp effort for those who make red/blue terminations.
1
CT-1551
Crimps most PAN-TERM ® #22 – #10 AWG nylon and vinyl insulated terminals, splices and disconnects. The CT-1551 has the yellow pocket closest to the pivot which provides a reduced crimp effort for those who make yellow terminations.
1
CT-1570
Crimps most PAN-TERM ® #22 – #10 AWG and .5-6.0mm non-insulated terminals and disconnects. Crimps PANDUIT #22 – #10 AWG and .5-6.0mm non-insulated splices, and #10 AWG compression lugs.
1
CT-1700
Crimps PANDUIT #8 – #2 AWG non-insulated tubular terminals (S series), #8 – #1 AWG copper lugs and splices, #6 – #4 AWG aluminum lugs and splices and CTAPF copper taps for #14 – #3 AWG. Includes 5 position, color coded rotating die.
1
CT-1701
Crimps PANDUIT #10 – #2 AWG non-insulated large gauge ring terminal (P series). Crimps #8 – #1 AWG copper lugs and splices, and #6 – #4 AWG aluminum lugs and splices, and #14 – #3 AWG CTAPF copper taps. Includes 5 position rotating die.
1
CT-1014
Crimps PANDUIT #22 – #14 AWG loose piece DISCO-LOK ™ disconnects.
1
CT-1015
Crimps PANDUIT #22 – #14 AWG loose piece SUPRA-GRIP ™ disconnects.
1
CT-1551 C2. Surface Raceway
CT-1570 C3. Abrasion Protection
CT- 1700 C4. Cable Management
CT-1701
Std. Pkg. Qty. 1
Part Number CT-1525
CT-1550 C1.Wiring Duct
• Superior crimp performance • Reliable – backed by a two year warranty
D1.Terminals For battery powered crimping tools, see Compression Connector Tools Selection Guide on pages D2.126 – D2.128.
CT-1014 D2. Power & Grounding Connectors
CT-1015 E1. Labeling System
E2. Labels
Controlled Cycle Crimping Tools E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
Part Number CT-300-1
Part Description Crimps PANDUIT #22 – #14 AWG fully insulated right angle disconnects. (DNFR-FIB series).
CT-310
Crimps PANDUIT #22 – #10 AWG heat shrink insulated terminals, disconnects and splices.
Std. Pkg. Qty. 1 1
F. Index
D1.72
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.
ELECTRICAL SOLUTIONS A. System Overview
Pneumatic Crimping Tool B1.Cable Ties
• Quickly crimps a variety of loose piece terminals in a variety of wire sizes for medium volume production • Versatile interchangeable crimping heads let you switch terminal types quickly to meet changing production requirements. This tool, when used with only four crimp heads, can crimp a full range of #26 thru #10 AWG insulated and non-insulated terminal products
• Portable – the small size, ease of bench mounting and quick pneumatic connection allow the tool to be moved from one work station to another or to the work itself
B2. Cable Accessories
B3. Stainless Steel
C1.Wiring Duct
C2. Surface Raceway
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
Std. Pkg. Qty. 1
Part Number CT-600
Part Description Pneumatic tool, 6 ft. air hose and carrying case. Does not include crimping heads (ordered separately).
CT-500CH
Crimping head for most #22 – 14 insulated terminals, splices and disconnects.
1
CT-520CH
Crimping head for most #22 – 14 insulated butted seam disconnects and #26 – 22 insulated terminals.
1
CT-550CH
Crimping head for most #22 – 10 insulated terminals and splices.
1
CT-570CH
Crimping head for #22 – 10 non-insulated terminals, splices and disconnects.
1
PD-600
Positioning device (for bench mounting of CT-600).
1
FPC-600
Foot actuator operating air pressure: 80 – 100 psi .233 SCFM type of air: lubricated. Recommend using Norgren (Brand) #FLR222-012-043008 filter lubricator regulator.
1
For proper crimp head selection, see the Tooling Selection Guide for PANDUIT Terminals, Splices and Disconnects on pages D1.76 – D1.78, in this catalog.
Die Type, Manual, Crimping Tool • High quality, durable tool construction provides long term dependability • Develops 6 tons of crimping force, crimps copper compression lugs and splices up to 500 kcmil • Provides UL Listed and CSA Certified connections on PANDUIT copper and aluminum lugs and splices and insulated terminals • Cushioned grips prevent hands from slipping on tool and reduces fatigue
Part Number CT-720
E1. Labeling System
• Uses single retention screw for fast and easy die change-over • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels to provide post crimp inspection • Available with or without controlled cycle feature to meet specific applications
Part Description Manual crimping tool for UL Listed or Recognized and CSA Certified terminations of PANDUIT ® Pan-Lug ™ copper compression lugs and splices for #8 AWG – 500 kcmil copper code conductor and aluminum compression lugs and splices for #6 AWG – 350 kcmil copper and aluminum code conductors. Provides UL Listed terminations of PANDUIT ® Pan-Term ® #8 – #2 AWG vinyl insulated terminals.
Std. Pkg. Qty. 1
Color coded CD-720 crimping dies, carrying/storage case and controlled cycle mechanism must be purchased separately.
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
Specifications: Output: 6 tons Weight: 7.7 lbs. Length: 26" Handle span: 58" (open), 2.5" (closed) Warranty: 90 days CC-720
Optional controlled cycle mechanism only. Total weight of tool with CC-720 is 8.25 lbs.
1
C-720
Steel carrying case for CT-720 crimping tool.
1
For battery powered crimping tools, see Compression Connector Tools Selection Guide on pages D2.126 – D2.128.
F. Index
D1.74
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Manual, Crimping Tool • High quality, durable tool construction provides long term dependability • Develops 6 tons of crimping force, crimps copper compression lugs and splices up to 500 kcmil • Provides UL Listed and CSA Certified connections on PANDUIT copper and aluminum lugs and splices and insulated terminals • Cushioned grips prevent hands from slipping on tool and reduce fatigue
Part Number CT-720
• Uses single retention screw for fast and easy die change-over • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels to provide post crimp inspection • Available with or without controlled cycle feature to meet specific applications
Part Description Manual crimping tool for UL Listed or Recognized and CSA Certified terminations of PANDUIT ® PAN-LUG ™ copper compression lugs and splices for #8 AWG – 500 kcmil copper code conductor and aluminum compression lugs and splices for #6 AWG – 350 kcmil copper and aluminum code conductors. Provides UL Listed terminations of PANDUIT ® PAN-TERM ® #8 – #2 AWG vinyl insulated terminals.
B1.Cable Ties
B2. Cable Accessories
Std. Pkg. Qty. 1
B3. Stainless Steel
C1.Wiring Duct
Color coded CD-720 crimping dies, carrying/storage case and controlled cycle mechanism must be purchased separately. Specifications: Output: 6 tons Weight: 7.7 lbs. Length: 26" Handle span: 58" (open), 2.5" (closed) Warranty: 90 days
C2. Surface Raceway
CC-720
Optional controlled cycle mechanism only. Total weight of tool with CC-720 is 8.25 lbs.
1
C-720
Steel carrying case for CT-720 crimping tool.
1
C3. Abrasion Protection
C4. Cable Management
CD-720 Crimping Dies • Color coded for easy matching to color coding marked on connectors • Embosses die index number on connector barrels to provide post crimp inspection except CD-720PV8-2
D1.Terminals
• Part number permanently marked on crimping die for easy identification • Provides 5-sided crimp results in terminations with premium electrical and mechanical performance Used to Install PANDUIT Compression Lug & Splice Sizes
Std. Pkg. Qty. 1
Copper Conductor Size #8 – #2 AWG
Copper Die Color & Die No. Red P21, Blue P24, Gray P29, Brown P33
Aluminum Conductor Size #6 AWG
Aluminum Die Color & Die No. Gray P29
CD-720-2
#1 – 3/0 AWG
#4 – 1/0 AWG
CD-720-3
4/0 AWG – 250 kcmil
Green P37, Pink P42, Black P45, Orange P50 Purple P54, Yellow P62
Green P37, Pink P42, Gold P45, Tan P50 Olive P54, Ruby P62
CD-720-4
300 kcmil
White P66
4/0 AWG
White P66
1
CD-720-5
350 kcmil
Red P71
250 kcmil
Red P71
1
CD-720-6
400 kcmil
Blue P76
300 kcmil
Blue P76
1
500 kcmil
Brown P87
350 kcmil
Brown P87
1
#8 – #2 AWG, vinyl insulated PAN-TERM ® Terminals
Red, Blue, Yellow
—
—
1
Part Number CD-720-1
CD-720-7 CD-720PV8-2
2/0 – 3/0 AWG
D2. Power & Grounding Connectors
E1. Labeling System
1
1
See pages D2.148 – D2.186 for connector and tool selection information.
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
For service and technical support, call 800-777-3300 or visit www.panduit.com.
D2.129
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Manual Hydraulic, 14 Ton, Crimping Tool • Develops 14 tons of crimping force, crimps copper compression lugs and splices up to 750 kcmil • Two-stage rapid advance hydraulic system minimizes number of pumps required to complete a crimp, saves time • High quality, durable tool construction provides long-term dependability • Cushioned grip prevents hands from slipping on tool, reduces fatigue • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps • Open “C-Head” design allows easy loading of crimping dies and connectors, saves time
Part Number CT-930
• Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels to provide post crimp inspection • Dies installed using spring loaded die retention pins, no need for tools • Rubber boot on crimp head provides abrasion protection • Audible “pop-off” valve indicates crimp completion • Crimp head rotates 180 degrees, provides versatility for use in restricted spaces
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors:
Std. Pkg. Qty. 1
• • • • •
Copper compression lugs and splices for #8 AWG – 750 kcmil code conductor Copper compression lugs and splices for #8 AWG – 600 kcmil flex conductor Copper compression CTAPF taps for #10 – 3/0 AWG code conductor Copper compression CTAP taps for #8 – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 250 kcmil code conductor, #14 – 4/0 AWG flex conductor • Aluminum compression lugs and splices for #6 AWG – 600 kcmil code conductor • Aluminum compression HTAPs for #14 AWG – 500 kcmil code conductor • PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor Specifications: Output: 14 tons Jaw opening: 1.65" Weight: 16.5 lbs. Length: 25" Handle span: 17 1/2" (open), 6" (closed) Warranty: 5 years CT-930 includes: • Tool • Plastic tool case with die storage
Uses CD-920 and CD-930 color coded crimping dies. Dies must be purchased separately, see page D2.142. CG-920 crimp force measurement gauge available, sold separately see page D2.147.
B1.Cable Ties
B2. Cable Accessories
B3. Stainless Steel
C1.Wiring Duct
C2. Surface Raceway
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
For service and technical support, call 800-777-3300 or visit www.panduit.com.
D2.131
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Battery Powered Hydraulic, 6 Ton, Crimping Tool with Closed Head B1.Cable Ties
B2. Cable Accessories
B3. Stainless Steel
C1.Wiring Duct
C2. Surface Raceway
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
• Battery powered, provides fingertip operation • Self-contained unit, completely portable • Lightweight and ergonomically balanced for easy operation without fatigue • Develops 6 tons of crimping force, crimps copper compression lugs and splices up to 500 kcmil • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper lugs, splices and taps • Audible “pop-off” valve indicates crimp completion • Tool provided with two, NiCd rechargeable batteries and battery charger to allow for continuous operation • High productivity, up to 80 crimps on 500 kcmil copper lugs and splices on a single battery charge • Six to eight second crimp cycle time provides quick terminations, saves time
Part Number CT-2001
• Battery charger charges expended batteries completely in 25 minutes • Battery charger includes battery reconditioner feature which prevents battery memory build-up and provides over 1,000 battery recharge cycles resulting in long life • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels to provide post crimp inspection • Dies installed using spring loaded die retention pins, no need for tools • Crimp head rotates 180 degrees to provide versatility for use in restricted spaces
Std. Pkg. Qty. 1
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors: • • • • •
Copper compression lugs and splices for #8 AWG – 500 kcmil code conductor Copper compression lugs for #8 AWG – 350 kcmil flex conductor Copper compression CTAPF taps for #10 – 3/0 AWG code conductor Copper compression CTAP taps for #8 – #2 AWG code conductor Aluminum compression lugs and splices for #6 AWG – 300 kcmil code conductor (not UL or CSA) • Aluminum compression HTAPs for #14 – 4/0 AWG code conductor (not UL or CSA) • PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor Specifications: Output: 6 tons Jaw opening: 1.8" Weight: 8.5 lbs. with battery Length: 13" Height: 12" Width: 3" Warranty: 3 years on tool, 5 years on batteries CT-2001 includes: • Tool • Two CT-NLBC25, 14.4 VDC rechargeable batteries (non-LED) • One CT-CHR25 battery charger • One shoulder strap • Plastic tool case with storage for batteries, charger, shoulder strap and crimping dies • Tool incorporates D3 die pocket (included with tool) Uses color coded CD-2001 crimping dies. Dies must be purchased separately, see page D2.134. For battery charger and battery accessories, see page D2.147.
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
D2.132
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Battery Powered Hydraulic, 6 Ton, Crimping Tool with Open “C-Head” • Battery powered, provides fingertip operation • Self-contained unit, completely portable • Lightweight and ergonomically balanced for easy operation without fatigue • Develops 6 tons of crimping force, crimps copper compression lugs and splices up to 500 kcmil • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper lugs, splices and taps • Open “C-Head” design allows easy loading of crimping dies and connectors, saves time • Rubber boot on crimp head provides abrasion protection • Audible “pop-off” valve indicates crimp completion • Tool provided with two, NiCd rechargeable batteries and battery charger to allow for continuous operation • High productivity, up to 80 crimps on 500 kcmil copper lugs and splices on a single battery charge
Part Number CT-2002
• Six to eight second crimp cycle time provides quick terminations, saves time • Battery charger charges expended batteries completely in 25 minutes • Batteries include LED battery charge indicators for visual indication of current battery charge • Battery charger includes battery reconditioner feature which prevents battery memory build-up and provides over 1,000 battery recharge cycles resulting in long life • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels to provide post crimp inspection • Dies installed using spring loaded die retention pins, no need for tools • Crimp head rotates 180 degrees to provide versatility for use in restricted spaces
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors:
Std. Pkg. Qty. 1
• • • • •
Copper compression lugs and splices for #8 AWG – 500 kcmil code conductor Copper compression lugs for #8 AWG – 350 kcmil flex conductor Copper compression CTAPF taps for #10 – 3/0 AWG code conductor Copper compression CTAP taps for #8 – #2 AWG code conductor Aluminum compression lugs and splices for #6 AWG – 300 kcmil code conductor (not UL or CSA) • Aluminum compression HTAPs for #14 – 4/0 AWG code conductor (not UL or CSA) • PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor Specifications: Output: 6 tons Jaw opening: .95" Weight: 9.0 lbs. with battery Length: 13" Height: 12" Width: 3" Warranty: 5 years tool, 1 year on batteries CT-2002 includes: • Tool • Two CT-BC25, 14.4 VDC rechargeable batteries with LED display • One CT-CHR25 battery charger • One shoulder strap • Plastic tool case with storage for batteries, shoulder strap and crimping dies • Tool incorporates D3 die pocket (included with tool)
B1.Cable Ties
B2. Cable Accessories
B3. Stainless Steel
C1.Wiring Duct
C2. Surface Raceway
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
Uses color coded CD-2001 crimping dies. Dies must be purchased separately, see page D2.134. For battery charger and battery accessories, see page D2.147.
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
For service and technical support, call 800-777-3300 or visit www.panduit.com.
D2.133
ELECTRICAL SOLUTIONS A. System Overview
CD-2001 and CDM-2001 Crimping Dies B1.Cable Ties
• Color coded to provide easy matching to color coding marked on connectors • Embosses die index number on connector barrels to provide post crimp inspection
B2. Cable Accessories
Part Number CD-2001-8
B3. Stainless Steel
C2. Surface Raceway
C3. Abrasion Protection
Used to Install PANDUIT Compression Lug & Splice Sizes Copper Code Aluminum Code Std. Conductor Conductor Pkg. Copper Aluminum Size Size Die Color & Die No. Die Color & Die No. Qty. #8 AWG Red P21 — — 1
CD-2001-6
#6 AWG
Blue P24
—
—
1
CD-2001-4
#4 AWG STR #3 AWG STR #2 AWG SOL
Gray P29
#6 AWG
Gray P29
1
CD-2001-2
#2 AWG
Brown P33
—
—
1
CD-2001-1
#1 AWG
Green P37
#4 AWG
Green P37
1
CD-2001-1/0
1/0 AWG
Pink P42
#2 AWG
Pink P42
1
CD-2001-2/0
2/0 AWG
Black P45
#1 AWG
Gold P45
1
CD-2001-3/0
3/0 AWG
Orange P50
1/0 AWG
Tan P50
1
CD-2001-4/0
4/0 AWG
Purple P54
2/0 AWG
Olive P54
1
CD-2001-250
250 kcmil
Yellow P62
3/0 AWG
Ruby P62
1
CD-2001-300
300 kcmil
White P66
4/0 AWG
White P66
1
CD-2001-350
350 kcmil
Red P71
250 kcmil
Red P71
1
CD-2001-400
400 kcmil
Blue P76
300 kcmil
Blue P76
1
CD-2001-500
500 kcmil
Brown P87
—
—
1
CD-2001 C1.Wiring Duct
• Part number permanently marked on crimping die for easy identification • Provides circumferential crimp results in terminations with premium electrical and mechanical performance
Used to Install PANDUIT Tap Part Numbers
C4. Cable Management Part Number
Copper Tap
Die Color & Die No.
Aluminum Tap
Std. Pkg. Qty. 1
Single Crimp Dies D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
E2. Labels
CD-2001-8
CTAPF10-16-C
Red P21
—
CD-2001-6
CTAPF8-12-C
Blue P24
—
1
CD-2001-4
CTAPF6-12-C
Gray P29
—
1
CD-2001-2
CTAPF4-12-C
Brown P33
—
1
CD-2001-1
CTAPF3-12-C
Green P37
—
1
CD-2001-1/0
CTAPF2-12-C
Pink P42
—
1
CD-2001-2/0
CTAPF1-12-C
Black P45
—
1
CD-2001-3/0
CTAPF1/0-12-L
Orange P50
HTAP2-8-L
1
CD-2001-4/0
CTAPF2/0-12-Q
Purple P54
—
1
CD-2001-250
CTAPF3/0-12-Q
Yellow P62
—
1
CD-2001-BG
CTAP4-4-L to CTAP4-8-L
PBG
—
1
CD-2001-C
CTAP2-4-Q to CTAP2-2-X
PC
—
1
CD-2001-O
—
Green PO
HTAP1-1-Q to HTAP2/0-1-Q
1
CDM-2001-2
CTAPF4-12-C
Brown P33M
—
1
CDM-2001-1
CTAPF3-12-C
Green P37M
—
1
CDM-2001-1/0
CTAPF2-12-C
Pink P42M
—
1
CDM-2001-2/0
CTAPF1-12-C
Black P45M
—
1
CDM-2001-3/0
CTAPF1/0-12-L
Orange P50M
—
1
Multi-Crimp Dies E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
CDM-2001
See pages D2.148 – D2.186 for connector and tool selection information.
F. Index
D2.134
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Battery Powered Hydraulic, 12 Ton, Crimping Tool • Battery powered, provides fingertip operation • Self-contained unit, completely portable • Develops 12 tons of crimping force, crimps copper compression lugs and splices up to 750 kcmil • Two stage rapid advance hydraulic system minimizes cycle time • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps • Open “C-Head” design allows easy loading of crimping dies and connectors, saves time • Rubber boot on crimp head provides abrasion protection • Ram automatically retracts when crimp cycle is complete • Tool provided with two, high capacity 12 VDC rechargeable nickel-metal hydride batteries to provide for continuous operation and eliminate “memory” build-up, one hour charge time
Part Number CT-2931
• Eight second crimp cycle time provides quick terminations, saves time • Uses industry standard Makita* batteries and charger, industry proven reliability easy to obtain from local retail sources • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels to provide post crimp inspection • Dies installed using spring loaded die retention pins, no need for tools • Crimp head rotates 360 degrees to provide versatility for use in restricted spaces
B1.Cable Ties
B2. Cable Accessories
B3. Stainless Steel
C1.Wiring Duct
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors:
Std. Pkg. Qty. 1
• • • • •
Copper compression lugs and splices for #8 AWG – 750 kcmil code conductor Copper compression lugs and splices for #8 AWG – 600 kcmil flex conductor Copper compression CTAPF taps for #10 – 3/0 AWG code conductor Copper compression CTAP taps for #8 – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 250 kcmil code conductor, #14 – 4/0 AWG flex conductor • Aluminum compression lugs and splices for #6 AWG – 600 kcmil code conductor • Aluminum compression HTAPs for #14 AWG – 500 kcmil code conductor • PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor Specifications: Output: 12 tons Jaw opening: 1.65" Weight: 15.2 lbs with battery Length: 15 5/8" Height: 12" Width: 3 3/16" Warranty: 3 years CT-2931 includes: • Tool • Two 12 VDC, rechargeable NiMH batteries • One battery charger • Steel tool case with storage for batteries, charger and crimping dies Uses CD-920 and CD-930 color coded crimping dies. Dies must be purchased separately, see page D2.142. CG-920 crimp force measurement gauge available, sold separately, see page D2.147. *Makita is a registered trademark of Makita Corporation in the United States.
C2. Surface Raceway
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
For service and technical support, call 800-777-3300 or visit www.panduit.com.
D2.135
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Battery Powered Hydraulic, 15 Ton, Crimping Tool B1.Cable Ties
B2. Cable Accessories
B3. Stainless Steel
C1.Wiring Duct
C2. Surface Raceway
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
• Battery powered, provides fingertip operation • Self-contained unit, completely portable • Develops 15 tons of crimping force, crimps copper compression lugs and splices up to 1,000 kcmil • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps • Flip-top crimp head design allows easy loading of crimping dies and connectors, saves time • Rubber boot on crimp head provides abrasion protection • Audible “pop-off” valve indicates crimp completion • Tool provided with two, NiCd rechargeable batteries and battery charger to allow for continuous operation • High productivity, up to 35 crimps on 500 kcmil copper lugs and splices on a single battery charge • Eight second crimp cycle time provides quick terminations, saves time
Part Number CT-2940
• Battery charger charges expended batteries completely in 25 minutes • Batteries include LED battery charge indicators for visual indication of current battery charge • Battery charger includes battery reconditioner feature which prevents battery memory build-up and provides over 1,000 battery recharge cycles resulting in long life • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels to provide post crimp inspection • Dies installed using spring loaded die retention pins, no need for tools • Crimp head rotates 180 degrees to provide versatility for use in restricted spaces
Std. Pkg. Qty. 1
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors: • • • • •
Copper compression lugs and splices for #8 AWG – 1000 kcmil code conductor Copper compression lugs and splices for #8 AWG – 777.7 kcmil flex conductor Copper compression CTAPF taps for #10 – 3/0 AWG code conductor Copper compression CTAP taps for #8 – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 1000 kcmil code conductor and #14 AWG – 777.7 kcmil flex conductor • Aluminum compression lugs and splices for #6 AWG – 1000 kcmil code conductor • Aluminum compression HTAP taps for #14 AWG – 500 kcmil code conductor • PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor Specifications: Output: 15 tons Jaw opening: 2" Weight: 24.25 lbs. with battery Length: 21" Height: 10.5" Width: 3.75" Warranty: 5 years tool, 1 year on batteries CT-2940 includes: • Tool • Two CT-BC25, 14.4 VDC rechargeable batteries with LED display • One CT-CHR25 battery charger • Shoulder strap • Plastic case for storage of crimping dies • Plastic tool case with storage for batteries, charger, shoulder strap and crimping die storage case Uses CD-920 and CD-930 color coded crimping dies with CD-940-DA die adapter. Uses CD-940 color coded crimping dies. Dies and die adapter must be purchased separately, see pages D2.142, D2.143. For battery charger and battery accessories, see page D2.147.
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
D2.136
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Remote Hydraulic, 14 Ton, Crimp Head • Develops 14 tons of crimping force when used with 10,000 psi hydraulic pump and hose, crimps copper compression lugs and splices up to 750 kcmil • Incorporates Parker type quick-connect fittings to ease installation and save time • High quality, durable tool construction provides long-term dependability • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps
• Open “C-Head” design allows easy loading of crimping dies and connectors, saves time • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels for post crimp inspection • Dies installed using spring loaded die retention pins, no need for tools • Cast in handle allows crimp head to be mounted in a bench vice
B1.Cable Ties
B2. Cable Accessories
B3. Stainless Steel Part Number CT-930CH
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors:
Std. Pkg. Qty. 1
• • • • •
Copper compression lugs and splices for #8 AWG – 750 kcmil code conductor Copper compression lugs and splices for #8 AWG – 600 kcmil flex conductor Copper compression CTAPF taps for #10 – 3/0 AWG code conductor Copper compression CTAP taps for #8 – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 250 kcmil code conductor, #14 – 4/0 AWG flex conductor • Aluminum compression lugs and splices for #6 AWG – 600 kcmil code conductor • Aluminum compression HTAPs for #14 AWG – 500 kcmil code conductor • PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor
C1.Wiring Duct
C2. Surface Raceway
Use with hydraulic systems developing 10,000 PSI of hydraulic pressure.* Specifications: Output: 14 tons Jaw opening: 1.65" Weight: 11 lbs. Length: 12 1/4" Height: 5" Width: 3" Warranty: 5 years CT-930CH includes: • Tool • Steel tool case • Supplied with female Parker type quick-connect fitting assembled to tool Uses CD-920 and CD-930 color coded crimping dies. Dies must be purchased separately, see page D2.142. *CT-901RCH remote control handle available, offering one hand operation of crimp head with PANDUIT CT-901HP hydraulic pump and CT-900HPH hose, sold separately, see page D2.139. CG-920 crimp force measurement gauge available, sold separately, see page D2.147.
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
E1. Labeling System
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
For service and technical support, call 800-777-3300 or visit www.panduit.com.
D2.137
ELECTRICAL SOLUTIONS A. System Overview
Die Type, Remote Hydraulic, 15 Ton, Crimp Head B1.Cable Ties
B2. Cable Accessories
• Develops 15 tons of crimping force when used with 10,000 psi hydraulic pump and hose, crimps copper compression lugs and splices up to 1,000 kcmil • Incorporates Parker type quick-connect fittings to ease installation and save time • High quality, durable tool construction provides long-term dependability • Provides UL Listed and CSA Certified connections on PANDUIT ® PAN-LUG ™ copper and aluminum lugs and splices and copper taps
• Open “C-Head” design allows easy loading of crimping dies and connectors, saves time • Uses color coded crimping dies to provide easy matching of crimping die to connector • Embosses die index number on connector barrels for post crimp inspection • Dies installed using spring loaded die retention pins, no need for tools • Cast in handle allows crimp head to be mounted in a bench vice
B3. Stainless Steel Part Number CT-940CH
C1.Wiring Duct
C2. Surface Raceway
Std. Pkg. Qty. 1
Part Description Terminates PANDUIT ® PAN-LUG ™ Compression Connectors: • • • • •
Copper compression lugs and splices for #8 AWG – 1000 kcmil code conductor Copper compression lugs and splices for #8 AWG – 777.7 kcmil flex conductor Copper compression CTAPF taps for #10 – 3/0 AWG code conductor Copper compression CTAP taps for #8 – 4/0 AWG code conductor Copper compression HTCT taps for #14 AWG – 1000 kcmil code conductor and #14 AWG – 777.7 kcmil flex conductor • Aluminum compression lugs and splices for #6 AWG – 1000 kcmil code conductor • Aluminum compression HTAP taps for #14 AWG – 500 kcmil code conductor • PANDUIT ® PAN-TERM ® Tubular Terminals for #8 AWG – 250 kcmil code conductor Use with hydraulic systems developing 10,000 PSI of hydraulic pressure.*
C3. Abrasion Protection
C4. Cable Management
D1.Terminals
D2. Power & Grounding Connectors
Specifications: Output: 15 tons Jaw opening: 2" Weight: 14.5 lbs. Length: 14.5" Height: 4.1" Width: 2.5" Warranty: 5 years CT-940CH includes: • Tool • Steel tool case • Supplied with female Parker type quick-connect fitting assembled to tool Uses CD-920 and CD-930 color coded crimping dies with CD-940-DA die adapter. Uses color coded CD-940 crimping dies. Crimping dies and die adapter must be purchased separately, see pages D2.142 and D2.143. CG-940 crimp force measurement gauge available, sold separately, see page D2.147. *CT-901RCH remote control handle available, offering one hand operation of crimp head with PANDUIT CT-901HP hydraulic pump and CT-900HPH hose, sold separately, see page D2.139.
E1. Labeling System
E2. Labels
E3.Pre-Printed & Write-On Markers
E4. Lockout/ Tagout & Safety Solutions
F. Index
D2.138
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.