Ford 5R110W Converter Pressure Limit Valve Kit - cloudfront.net
T R A N S M IS S ION PART S Instructions
Ford 5R110W
Converter Pressure Limit Valve Kit
5R110W Pump Body
Part No.
36940-06K
• Valve • Sleeve • Spring • Plug • Plug • T-Clip
Plug .312" dia.
.298" dia.
Sleeve
.312" dia.
Plug .298" dia.
Valve
Patent Pending Spring
NOTE: Fits '05-later units only.
T-Clip
WARNING: If OE valve balance spool measures .402" dia., STOP (Figure 1). This kit is not WARNING compatible with .402" dia. valves.
1. Disassembly a. Remove and discard OE retainer clip, end plug and spring.
Figure 1
Figure 2
b. Remove OE valve and measure balance spool to confirm compatibility of Sonnax kit. If spool is .298" dia. or .312" dia., discard OE valve and proceed. If spool measures .402" dia., this kit cannot be used (Figure 1). c. Thoroughly clean converter pressure limit valve bore. 2. Installation & Assembly a. Identify Sonnax plug that corresponds to OE balance spool diameter determined in step 1b. Thread a long M5 bolt into threads tapped in Sonnax plug (Figure 2). Insert plug/bolt assembly into bore and push plug to bottom of bore. If plug does not bottom out with hand pressure, tapping on bolt with small dead-blow hammer is permissible. Once plug is in position, remove bolt. b. Install Sonnax sleeve, ensuring feed holes line up correctly with casting (Figure 3). A socket that corresponds to sleeve diameter may be placed against sleeve and lightly tapped on to seat sleeve in bore.
Long, Threaded M5 Bolt
Measure OE valve balance spool and confirm compatibility. If spool is .298" or .312" dia. use this kit. If spool is .402" do NOT use this kit.
Threaded Plug 5R110W Pump Body
Figure 4
Figure 3 20
15
10
25
5
0 30 VACUUM TEST
18"-Hg
c. Install Sonnax valve, followed by spring and T-clip. 3. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 18 in-Hg (Figure 4). ©2014 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
5R110W Pump Body
Plug this orifice. 36940-06K-IN 10-06-14
Ford 5R110W
Converter Pressure Limit Valve Kit
5R110W Pump Body
Part No.
36940-06K
• Valve • Sleeve • Spring • Plug • Plug • T-Clip
Plug .312" dia.
.298" dia.
Sleeve
.312" dia.
Plug .298" dia.
Valve
Patent Pending Spring
NOTE: Fits '05-later units only.
T-Clip
WARNING: If OE valve balance spool measures .402" dia., STOP (Figure 1). This kit is not WARNING compatible with .402" dia. valves.
1. Disassembly a. Remove and discard OE retainer clip, end plug and spring.
Figure 1
Figure 2
b. Remove OE valve and measure balance spool to confirm compatibility of Sonnax kit. If spool is .298" dia. or .312" dia., discard OE valve and proceed. If spool measures .402" dia., this kit cannot be used (Figure 1). c. Thoroughly clean converter pressure limit valve bore. 2. Installation & Assembly a. Identify Sonnax plug that corresponds to OE balance spool diameter determined in step 1b. Thread a long M5 bolt into threads tapped in Sonnax plug (Figure 2). Insert plug/bolt assembly into bore and push plug to bottom of bore. If plug does not bottom out with hand pressure, tapping on bolt with small dead-blow hammer is permissible. Once plug is in position, remove bolt. b. Install Sonnax sleeve, ensuring feed holes line up correctly with casting (Figure 3). A socket that corresponds to sleeve diameter may be placed against sleeve and lightly tapped on to seat sleeve in bore.
Long, Threaded M5 Bolt
Measure OE valve balance spool and confirm compatibility. If spool is .298" or .312" dia. use this kit. If spool is .402" do NOT use this kit.
Threaded Plug 5R110W Pump Body
Figure 4
Figure 3 20
15
10
25
5
0 30 VACUUM TEST
18"-Hg
c. Install Sonnax valve, followed by spring and T-clip. 3. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 18 in-Hg (Figure 4). ©2014 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
5R110W Pump Body
Plug this orifice. 36940-06K-IN 10-06-14
