G|' DUAt COMPRESSION BALERS
NOPAK,lnc. GALLANDHENNING Wl 53215 PO. Box15500' 1025South40lhStreet. Milwaukee, . FAX:414-645-6048 PHONE:414-645-6000
SERIESDC
Balercarcfully assenbledandtestedat ou factoryp oI to
BALERS GH DUALCOMPRESSION Toughversatile balersfor non-ferrous, lightsteelclippings andflulfyscrap. to operate and Allmodels areeconomical easyto maintain. r SkidMounted withnospecial andeasilymoved foundation required. r Compact self-contained. andcompletely gateisdesigned r Patented vertical to seltcleaning jamsduetooccasional prevent overcharging. I Sideejection andis ofbalepromotes self-cleaning whenbaling various alloys. anadvantage r Corrugated foreasy linerplates arebolted replacement. r Programmable forefficient controls designed operator use. I Hydraulic pumping fast,coolandquiet unitprovides power loss. withminimum operation r Builtwithtoughanddependable NOPAK cylinders. r Optional weight hopper sidehopper orelevated available,
NOPAK,Inc. GALLANDHENNING Wiisconsin 53215 PO. Box 15500 .1 025South40thStreet. Milwaukee, . FAX:414-645-6048 PHONE:4'14-645-6000 O G AL L A N DH E N N I N GN OPAK,INC.
P ri ntedn the U .S A . 1-91
30-DCt-5 SPECTFICATIONS DUAL COMPRESSION AUTOMATIC BALING PRESS MODEL 3ODC A, SPECIFICATIONS: Al. ChargingBox Dimensions
72" L. x 30' W. X 24' Derep
A2. ChargingBox Volume
30 cubic ft'
,{3. ChargingBox ClearOpening
72' L. x 30" W-
44, BaleSize
12" x 12' x variable
,{5. BaleWei8h.
50# to 200# (dependingon material)
,{6. CornpleteOperationalCycle (doverclbseto covei opcn)
42 seconds (approximately)
A7, Cyclesp€r Hour
85
A8. 1st ConpressionCylinder PistonDiameter Forcein Tons Ramhead FacePressure
10" 94 523 PSI
A9. 2nd Cornpress ion Cylinder PistonDiameter Forcein Tons Ramhead FacePressure
12' 135 1875PSI
A10. GateCylinder Forcein Tons
4" diameter 15'7
A11. CoverCylinder Force in Tons
8' diameter 60
A12. Total H.P of Motors
50 HP, 1200 RPM, 230/460volt 3 phase,60 Hertz, TEFC
A13. Type of Pump
Vane/Piston
A14. HydraulicSystem GallonsRequired PSI G.P.M. (all pumpsengaged)
400 u00 131
A15. FloorAreafor Baler
16'-0' X 22'-0'
,{16. ShippingWeight
40,000lbs'
30- DC l- 6
B. BALERDESIGN Bl.
The box is madeof keyedand boltedconstruction.All weldmentsare stressrelievedprior to machining.
Fiz.
steelliner plates abrasionresistant, in balingchamberarelinedwith replaceable, All wearsurfaces
83.
Wrereverpossible,all liner platesare fastenedwith thru bolts'
84.
to preventmaterialfrom wedgingaroundthe baseandsidelinersarecorrugated First compression ramhead.
85.
areaccurarclymachined114"deepwith a 2-314"pitch' Corrugatlons
86.
abrasionwith flat replaceable areprotected ramheads The faceof thefirst andsecondcompression steelIinerPlates. resistan{
B7,
steelweldment,pivotedon theendof thepressbox andoperated The coveris a heavilyconstructed by a doubleactinghydrauliccylinder.
88.
lockedwhenclosed' The coveris mechanically
89.
steelliner plate' abrasion-resistant The faceof thecoveris alsoprotectedby a replaceable,
Bl0.Thecoverbearings,covercylinderpivotbearings,andthecovercylinderrodeyehaverep bronzebushings. Bl1.
Bl2.
for sideejectionof thefinishedbales. It will takethefull forceofthe The ejectiongateis designed of an openinglargerthanthe two fixed dimensions andalso"provide ,i"on'O "ytinJ"t "o,,'pi"sion (Saltcleaning) rhebale. It is pivotedon thesideof thepressbox and Theoptionalloadinghopperis rigidlyconstructed. bY a hYdrauliccYlinder' oPerated
C. HYDRAULICCONTROI-S. c1.
will consistof theoil tank,motor,pumps,reliefvalves,checkvalves, The hydraulicpowerpackage solenoidvalves' externaltypefump suctionfilters, gaugesandnecessary
C2.
vane{ypepumpsto themotor' A flexiblecouplingconnects
c3.
with amplecapacityandcapableof maximumheatdissipation The oil mnkis of sturdyconstruction
C4.
for removalof foreignmaterialfromthehydraulicfluid. A suctionstraineris furnished
C5.Thediameteroftlrehy d ra u lic p ip in g p ro v id e d is la rg e e n o u g h t g . lg t a i. n t g l vconsists f l l i d v e lof ocityf maximumpow.. ernciencywitfi i .Iniru* generatio;of heaf. All hydraulicpiping pipingmeetsASTM specifications' seamless
C 6'A llpipejointsusingflan g e c o n n e c t io n s a re we ld e d . F la n g e c o ln e c t io ns .havesea lingdev with andreplacement for-quickinstallation sealwith pressure.arr plpeco*ectio.s aredesigned handtools. Cl .
to minimizetheeffectof vibratioll securely All hydlaulicpipingis anchored
C8.A llllexiblelrosingislno u n t e d s e p a ra t e |y a n d a rra n g e d f o re a s e o f re p l a c e n e n t '
30-DCt-7
. C9.
All the suction lines and the return lines to the oil tank have their ports below the minimum working fluid level.
ClO.
The stuffing box of drc cylinders have quick-change packing glands, 'V'-type packings or polypaks an-dwiper rings ro remove foreign matter from the rams during retraction, thus insuring longer seal life.
Cll.
All cytinder rafirs a.re accurately machined, polished and flame hardened to resist wear and corrosion. I All ftnctions of this press are electro-hydraulically controlled'
C12.
D. STANDARD ELECTRICAL CONTROLS: D1.
Electrical equipment and wiring will conform to NEMA 12 standardsfor 480 volt, 3 phase' 60 HZ circuit, unlessotlcrwise spctltled'
DZ.
The main concrol panel will contain the necessary across the line starters, 480/115 control rarsformer. programmablecontroller, fused disconnect switch, door interlock mechaiism and terminal blocks.
D3.
The operator's control consolewill contain all the control devicesrequired to control all functions of the baling press from one central location'
D4.Controlsareprovidedtoallowcompletemarrualoperationofallbalerftmctions. D5.
A rnessagedisplay is furnished to indicate the various motions of the baling press, and assist in rroubleshootirg.
. D6.
All wires connectedto terminals will be marked with the same identifrrcationas appearson the wirirg diagram.
D7.
Manual control will be inoperative while equipment is automatically controlled.
D8.
Oil tight heavy-duty limit swirches.
D9.
All motions of the press are elecrically intertocked to provide maximum safety for the operating personnel and the equiPment.
E. GENER.AI: E1.
Equiprnenr is completely assembledand tested by Galland Hennhg before shipping.
E2.
Two complete setsof operating and maintenanceinstructions are replacernentParts list drawings are provided.
E3.
also GallandHenningNopal