GBC 5200 Series Manual
GBC 5220S/5230S/5260X Shredder Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
3
5220S/5230S/5260X TABLE OF CONTENTS 1.0 Introduction
Page 4
2.0 Specifications
5-6
3.0/4.0 Installation/ Operation
7
5.0 Troubleshooting 5.1 Mechanical Operation 5.2 Electrical Operation 5.3 Electrical Components 5.4 Testing Electrical Components 5.5 General Troubleshooting 5.6 Troubleshooting Chart 5.7 Wiring Diagram
8-13 8 8 8 8-9 11 12 13
6.0 Disassembly/Assembly/Adjustments
14-16
6.1 Necessary Tools 6.2 Bottom Cover Removal 6.3 Motor & Gearbox Disassembly 6.4 P.C Board Removal 6.5 Cutter Shaft & Stripper Assembly Removal 6.6 Assembly 6.7 Cutter Timing
14 14 14-15 15 15 16 16
7.0 Maintenance Procedures
17 17 17 17
7.1 External Cleaning 7.2 Inspection 7.3 Lubrication
8.0 Parts List 8.1 Upper/Lower Cover Exploded View “5220S/5230S” 8.2 Gear Box Exploded View “5220S/5230S” 8.3 Cutting Head Exploded View “5220S/5230S” 8.4 Upper/Lower Cover Exploded View ”5260X” 8.5 Gear Box Exploded View ”5260X” 8.6 Cutting Head Exploded View ”5260X” 8.7 Cabinet Exploded View 8.8 Packaging Exploded View
18-32 19-20 21-22 23-24 25-26 27-28 29-30 31 32
9.0 Recommended Spare Parts List
33
4
1.0 INTRODUCTION This service manual covers both the GBC Shredmaster 5220S/5230S straight cut, and 5260X cross cut shredders. All areas from set up, to disassembly are included along with an illustrated parts list. The 5220S/5230S/5260X shredders are both designed for high volume centralized use in a copier area. The 5260X has the added benefit of cross cut security. Innovative engineering has provided this shredder with the following operating and safety features: 1. Automatic Operation - The unit begins to operate when a light beam is broken as paper is inserted into the shredder throat. The motor stops running when the light beam is no longer broken and the paper has had an opportunity to clear the cutting head. 2. Overload Warning - Whenever the capacity of the shredder is exceeded, the unit stops shredding and the “Reverse” symbol illuminates. 3. Thermal Protection - The motor is equipped with a thermal protection device, which is triggered if the motor temperature reaches a predetermined level. The motor will not operate until it cools. 4. Bag Full Sensor - When the shred bag becomes full, the motor automatically turns off and the “Bag” light symbol illuminates. The shredder will not operate until the shredded material is either compressed down or emptied. 5. Door Ajar Sensor - When the door of the shredder is not fully closed, the “Door” light symbol illuminates. This is a safety feature that will only allow the shredder to operate when the cabinet door is in the closed position. Before using your GBC Shredmaster shredder, carefully read the operating instructions in this manual. Once you have gained experience and familiarity with its operation, you will be better equipped to use the remaining sections of this manual to troubleshoot and repair the shredder.
5
Required Electrical Service:
2.0 5220S/5230S/5260X SPECIFICATIONS 5220S 5230S 115V AC ± 10%, 60 Hz, 230V AC ± 10%, 50 Hz, 15 AMP 10 AMP
Electrical Rating:
115V AC 4.6A, @ 60Hz
230V AC 3.0A, @ 50Hz
Motor:
1/4 Hp Thermally Protected
1/4 Hp Thermally Protected
Duty Cycle:
Continuous Duty
Continuous Duty
Dimensions HxWxD:
39” x 24.25”x 18.5”
99 x 61.5 x 46.9 cm
Weight W/ Cabinet:
143 lbs.
44.8 Kgs
Speed:
45 FPM @ 1 sheet
10 MPM @ 1 sheet
Shred Size:
1/4”
4 mm
Throat Width:
15”
38.1 cm
Shredder Capacity:
17-19 sheets of 20# Bond Paper*
17-19 sheets of 70gm*
Noise Level:
65 dB No Load
65 dB No Load
Shipping Box Dimensions HxWxD:
51” x 30” x 22”
129.5 x 76.2 x 55.8 cm
*Line voltage will affect results.
6
Required Electrical Service:
2.0 5220S/5230S/5260X SPECIFICATIONS 5260X 115V AC +/ - 10%, 60 Hz, 230V AC +/ - 10%, 50 Hz, 15 AMP 10 AMP
Electrical Rating: Motor:
115V AC 4.6A, @ 60Hz 1/4 Hp Thermally Protected
230V AC 3.0A, @ 50Hz 1/4 Hp Thermally Protected
Duty Cycle:
Continuous Duty
Continuous Duty
Dimensions HxWxD:
39” x 24.25”x 18.5”
99 x 61.5 x 46.9 cm
Shipping Weight W/ Cabinet:
145 lbs.
44 Kgs
Speed:
30 FPM @ 1 sheet
6.1 MPM @ 1 sheet
Shred Size:
3/16” x 1 1/2”
4 x 40 mm
Throat Width:
15”
38.1 cm
Capacity:
15-17 sheets of 20# Bond Paper*
15-17 sheets of 70gm *
Noise Level:
65 dB No Load
65 dB No Load
Shipping Box Dimensions HxWxD:
51” x 30” x 22”
129.5 x 76.2 x 55.8 cm
*Line voltage and frequency of cutter lubrication will affect results.
7
3.0/4.0 5220S/5230S/5260X INSTALLATION/OPERATING PROCEDURES
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
3
5220S/5230S/5260X TABLE OF CONTENTS 1.0 Introduction
Page 4
2.0 Specifications
5-6
3.0/4.0 Installation/ Operation
7
5.0 Troubleshooting 5.1 Mechanical Operation 5.2 Electrical Operation 5.3 Electrical Components 5.4 Testing Electrical Components 5.5 General Troubleshooting 5.6 Troubleshooting Chart 5.7 Wiring Diagram
8-13 8 8 8 8-9 11 12 13
6.0 Disassembly/Assembly/Adjustments
14-16
6.1 Necessary Tools 6.2 Bottom Cover Removal 6.3 Motor & Gearbox Disassembly 6.4 P.C Board Removal 6.5 Cutter Shaft & Stripper Assembly Removal 6.6 Assembly 6.7 Cutter Timing
14 14 14-15 15 15 16 16
7.0 Maintenance Procedures
17 17 17 17
7.1 External Cleaning 7.2 Inspection 7.3 Lubrication
8.0 Parts List 8.1 Upper/Lower Cover Exploded View “5220S/5230S” 8.2 Gear Box Exploded View “5220S/5230S” 8.3 Cutting Head Exploded View “5220S/5230S” 8.4 Upper/Lower Cover Exploded View ”5260X” 8.5 Gear Box Exploded View ”5260X” 8.6 Cutting Head Exploded View ”5260X” 8.7 Cabinet Exploded View 8.8 Packaging Exploded View
18-32 19-20 21-22 23-24 25-26 27-28 29-30 31 32
9.0 Recommended Spare Parts List
33
4
1.0 INTRODUCTION This service manual covers both the GBC Shredmaster 5220S/5230S straight cut, and 5260X cross cut shredders. All areas from set up, to disassembly are included along with an illustrated parts list. The 5220S/5230S/5260X shredders are both designed for high volume centralized use in a copier area. The 5260X has the added benefit of cross cut security. Innovative engineering has provided this shredder with the following operating and safety features: 1. Automatic Operation - The unit begins to operate when a light beam is broken as paper is inserted into the shredder throat. The motor stops running when the light beam is no longer broken and the paper has had an opportunity to clear the cutting head. 2. Overload Warning - Whenever the capacity of the shredder is exceeded, the unit stops shredding and the “Reverse” symbol illuminates. 3. Thermal Protection - The motor is equipped with a thermal protection device, which is triggered if the motor temperature reaches a predetermined level. The motor will not operate until it cools. 4. Bag Full Sensor - When the shred bag becomes full, the motor automatically turns off and the “Bag” light symbol illuminates. The shredder will not operate until the shredded material is either compressed down or emptied. 5. Door Ajar Sensor - When the door of the shredder is not fully closed, the “Door” light symbol illuminates. This is a safety feature that will only allow the shredder to operate when the cabinet door is in the closed position. Before using your GBC Shredmaster shredder, carefully read the operating instructions in this manual. Once you have gained experience and familiarity with its operation, you will be better equipped to use the remaining sections of this manual to troubleshoot and repair the shredder.
5
Required Electrical Service:
2.0 5220S/5230S/5260X SPECIFICATIONS 5220S 5230S 115V AC ± 10%, 60 Hz, 230V AC ± 10%, 50 Hz, 15 AMP 10 AMP
Electrical Rating:
115V AC 4.6A, @ 60Hz
230V AC 3.0A, @ 50Hz
Motor:
1/4 Hp Thermally Protected
1/4 Hp Thermally Protected
Duty Cycle:
Continuous Duty
Continuous Duty
Dimensions HxWxD:
39” x 24.25”x 18.5”
99 x 61.5 x 46.9 cm
Weight W/ Cabinet:
143 lbs.
44.8 Kgs
Speed:
45 FPM @ 1 sheet
10 MPM @ 1 sheet
Shred Size:
1/4”
4 mm
Throat Width:
15”
38.1 cm
Shredder Capacity:
17-19 sheets of 20# Bond Paper*
17-19 sheets of 70gm*
Noise Level:
65 dB No Load
65 dB No Load
Shipping Box Dimensions HxWxD:
51” x 30” x 22”
129.5 x 76.2 x 55.8 cm
*Line voltage will affect results.
6
Required Electrical Service:
2.0 5220S/5230S/5260X SPECIFICATIONS 5260X 115V AC +/ - 10%, 60 Hz, 230V AC +/ - 10%, 50 Hz, 15 AMP 10 AMP
Electrical Rating: Motor:
115V AC 4.6A, @ 60Hz 1/4 Hp Thermally Protected
230V AC 3.0A, @ 50Hz 1/4 Hp Thermally Protected
Duty Cycle:
Continuous Duty
Continuous Duty
Dimensions HxWxD:
39” x 24.25”x 18.5”
99 x 61.5 x 46.9 cm
Shipping Weight W/ Cabinet:
145 lbs.
44 Kgs
Speed:
30 FPM @ 1 sheet
6.1 MPM @ 1 sheet
Shred Size:
3/16” x 1 1/2”
4 x 40 mm
Throat Width:
15”
38.1 cm
Capacity:
15-17 sheets of 20# Bond Paper*
15-17 sheets of 70gm *
Noise Level:
65 dB No Load
65 dB No Load
Shipping Box Dimensions HxWxD:
51” x 30” x 22”
129.5 x 76.2 x 55.8 cm
*Line voltage and frequency of cutter lubrication will affect results.
7
3.0/4.0 5220S/5230S/5260X INSTALLATION/OPERATING PROCEDURES
