Glen Jacob Rockwell Automation Value thru Automation and Information
Building Customer Value through Automation and Information Solutions Glen Jacob Food and Beverage Industry Manager
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda Overview Rockwell Automation – Who we are and what we do Industry drivers Value of automation in wine production Opportunity for plant-wide optimisation
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
2
Rockwell Automation At A Glance Leading global provider of industrial automation control and information solutions Products, Services and Solutions that meet the most pressing external challenges facing today’s manufacturer
• ROK (NYSE) Annual Sales: $6 billion • World Headquarters: Milwaukee, Wisconsin • Employees: ~19,000 Serving 80+ countries Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Food and Beverage Manufacturing: Challenges & Implications
Source: Aberdeen Group, 12/09
Recommended Actions for F&B Manufacturers to Take (Aberdeen)*: • Automate collection of quality data from plant floor & suppliers • Leverage real-time data to provide role-based actionable intelligence • Invest in MES, QMS & SCM apps to improve visibility & ensure quality, compliance & traceability • Establish real-time interoperability b/w MES, QMS & ERP systems to improve visibility Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
WEA Conference Topic Themes
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
5
Automation Applied in the Winery WHY AUTOMATE? RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
• product consistency • product quality
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
• Control of the process
STORAGE
• Improve Productivity • machinery effectiveness • increased throughput
• Reduce Costs • Reduce Labor • Reduce Waste
• Increased Safety • Personnel Safety • Product Safety
• Monitoring the process and access to information Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
6
Single Platform for Plant-wide Automation Logix Platform RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
• Multi-disciplined control • Process, Batch , Discrete • Motion, Drives • Safety
• Scalable Platform
• Simple stand alone machine to complex plant-wide system
• Information Enabled
• Access to real-time information from anywhere
• One engineering and maintenance tool
• Savings on training and software
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
7
Integrated Architecture™ Within the Plant Enterprise Business Systems SCM | ERP | CRM | PLM ...
Plant-Wide Information
Interoperability FactoryTalk® Integrated Production & Performance Suite Plant Management
Design & Configuration
Production Management
Data Management
Quality & Compliance
Asset Management
Performance & Visibility Third Party
Integrated Architecture System TM
Control Systems
Engineering
Discrete
Motion
Process
Batch
Safety
Drives
Logix Control Platform
Legacy Systems
Operations
Critical Plant Assets Machines & Processes
Partners
Maintenance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
8
Integrated Architecture™ Within the Plant Enterprise Business Systems SCM | ERP | CRM | PLM ...
Plant-Wide Information
Interoperability FactoryTalk® Integrated Production & Performance Suite Plant Management
Design & Configuration
Production Management
Data Management
Quality & Compliance
Asset Management
Performance & Visibility Third Party
Integrated Architecture System TM
Control Systems
Engineering
Discrete
Motion
Process
Batch
Safety
Drives
Logix Control Platform
Legacy Systems
Operations
Critical Plant Assets Machines & Processes
Partners
Maintenance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
9
1 Platform for Automation and Information enables Plant-wide optimisation Presentation and Data Value-add
Delivery
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
Source
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
10
Integrated Architecture enables opportunities for plant-wide optimisation
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
Source of real-time information
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
11
Integrated Architecture enables opportunities for plant-wide optimisation
Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
Source of real-time information
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
12
Integrated Architecture enables opportunities for plant-wide optimisation
Plant and Process Performance Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING
Source of real-time information
FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
13
Integrated Architecture enables opportunities for plant-wide optimisation
Manufacturing and Quality Management Plant and Process Performance Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING
Source of real-time information
FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
14
Integrated Architecture enables opportunities for plant-wide optimisation Vertical Integration Manufacturing and Quality Management Plant and Process Performance Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING
Source of real-time information
FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
15
Integration Throughout Your Enterprise Enterprise Business Systems SCM | ERP | CRM | PLM ...
Plant-Wide Information
Interoperability FactoryTalk® Integrated Production & Performance Suite Plant Management
Design & Configuration
Production Management
Data Management
Quality & Compliance
Asset Management
Performance & Visibility Third Party
Integrated Architecture System TM
Control Systems
Engineering
Discrete
Motion
Process
Batch
Safety
Drives
Logix Control Platform
Legacy Systems
Operations
Critical Plant Assets Machines & Processes
Partners
Maintenance
Running Your Business in Real Time 16 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copy
Our PartnerNetwork is Focused on Your Success
Business Enterprise
Sales & Solutions
Products & Technologies
• Strategic Alliances –
• Distributors – local delivery,
• Product Reference –
• Enterprise Solution Partners –
• Solution Providers – extensive
develop seamless joint solutions
add design, delivery and support competencies to FactoryTalk® solutions
expertise and support
experience in design, implementation, project management and maintenance. • Machine Builders – Provide high-quality, innovative machines that use Rockwell Automation solutions
products with additional functionality that enhance and extend Rockwell Automation solutions
• Technology Licensing –
Embed Rockwell Automation technologies into their own products
17 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copy
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda Overview Rockwell Automation – Who we are and what we do Industry drivers Value of automation in wine production Opportunity for plant-wide optimisation
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
2
Rockwell Automation At A Glance Leading global provider of industrial automation control and information solutions Products, Services and Solutions that meet the most pressing external challenges facing today’s manufacturer
• ROK (NYSE) Annual Sales: $6 billion • World Headquarters: Milwaukee, Wisconsin • Employees: ~19,000 Serving 80+ countries Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Food and Beverage Manufacturing: Challenges & Implications
Source: Aberdeen Group, 12/09
Recommended Actions for F&B Manufacturers to Take (Aberdeen)*: • Automate collection of quality data from plant floor & suppliers • Leverage real-time data to provide role-based actionable intelligence • Invest in MES, QMS & SCM apps to improve visibility & ensure quality, compliance & traceability • Establish real-time interoperability b/w MES, QMS & ERP systems to improve visibility Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
WEA Conference Topic Themes
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
5
Automation Applied in the Winery WHY AUTOMATE? RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
• product consistency • product quality
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
• Control of the process
STORAGE
• Improve Productivity • machinery effectiveness • increased throughput
• Reduce Costs • Reduce Labor • Reduce Waste
• Increased Safety • Personnel Safety • Product Safety
• Monitoring the process and access to information Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
6
Single Platform for Plant-wide Automation Logix Platform RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
• Multi-disciplined control • Process, Batch , Discrete • Motion, Drives • Safety
• Scalable Platform
• Simple stand alone machine to complex plant-wide system
• Information Enabled
• Access to real-time information from anywhere
• One engineering and maintenance tool
• Savings on training and software
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
7
Integrated Architecture™ Within the Plant Enterprise Business Systems SCM | ERP | CRM | PLM ...
Plant-Wide Information
Interoperability FactoryTalk® Integrated Production & Performance Suite Plant Management
Design & Configuration
Production Management
Data Management
Quality & Compliance
Asset Management
Performance & Visibility Third Party
Integrated Architecture System TM
Control Systems
Engineering
Discrete
Motion
Process
Batch
Safety
Drives
Logix Control Platform
Legacy Systems
Operations
Critical Plant Assets Machines & Processes
Partners
Maintenance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
8
Integrated Architecture™ Within the Plant Enterprise Business Systems SCM | ERP | CRM | PLM ...
Plant-Wide Information
Interoperability FactoryTalk® Integrated Production & Performance Suite Plant Management
Design & Configuration
Production Management
Data Management
Quality & Compliance
Asset Management
Performance & Visibility Third Party
Integrated Architecture System TM
Control Systems
Engineering
Discrete
Motion
Process
Batch
Safety
Drives
Logix Control Platform
Legacy Systems
Operations
Critical Plant Assets Machines & Processes
Partners
Maintenance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
9
1 Platform for Automation and Information enables Plant-wide optimisation Presentation and Data Value-add
Delivery
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
Source
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
10
Integrated Architecture enables opportunities for plant-wide optimisation
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
Source of real-time information
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
11
Integrated Architecture enables opportunities for plant-wide optimisation
Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
Source of real-time information
MATERIAL HANDLING FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
12
Integrated Architecture enables opportunities for plant-wide optimisation
Plant and Process Performance Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING
Source of real-time information
FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
13
Integrated Architecture enables opportunities for plant-wide optimisation
Manufacturing and Quality Management Plant and Process Performance Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING
Source of real-time information
FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
14
Integrated Architecture enables opportunities for plant-wide optimisation Vertical Integration Manufacturing and Quality Management Plant and Process Performance Asset Management
RECEIVING
CRUSHING
PROCESSING
PRRESSING
UTILITIES
MATERIAL HANDLING
Source of real-time information
FERMENTATION PACKAGING
BOTTLING
BLENDING / BATCHING
STORAGE
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
15
Integration Throughout Your Enterprise Enterprise Business Systems SCM | ERP | CRM | PLM ...
Plant-Wide Information
Interoperability FactoryTalk® Integrated Production & Performance Suite Plant Management
Design & Configuration
Production Management
Data Management
Quality & Compliance
Asset Management
Performance & Visibility Third Party
Integrated Architecture System TM
Control Systems
Engineering
Discrete
Motion
Process
Batch
Safety
Drives
Logix Control Platform
Legacy Systems
Operations
Critical Plant Assets Machines & Processes
Partners
Maintenance
Running Your Business in Real Time 16 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copy
Our PartnerNetwork is Focused on Your Success
Business Enterprise
Sales & Solutions
Products & Technologies
• Strategic Alliances –
• Distributors – local delivery,
• Product Reference –
• Enterprise Solution Partners –
• Solution Providers – extensive
develop seamless joint solutions
add design, delivery and support competencies to FactoryTalk® solutions
expertise and support
experience in design, implementation, project management and maintenance. • Machine Builders – Provide high-quality, innovative machines that use Rockwell Automation solutions
products with additional functionality that enhance and extend Rockwell Automation solutions
• Technology Licensing –
Embed Rockwell Automation technologies into their own products
17 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copy
