GS-3000 GS-2000 AWS
GS-2000 GS-3000
SERIES
MAXIMUM PERFORMANCE CNC TURNING CENTERS
MAXIMUM PERFORMANCE CNC TURNING CENTERS With the latest machine tools technology and powerful turning performance, GOODWAY brings you the new GS-2000 / GS-3000 series maximum performance CNC turning center. Using 2 different lengths of beds and 5 different sizes of bar capacities combined with a powerful spindle, high speed servo indexing turret and high rigidity structure design, the GS-2000 / GS-3000 series becomes the best choice of machine tools for the new generation. Additionally, it can be equipped with an optional precision built-in type spindle, high torque gear type spindle, or a live tooling turret, Y-axis and sub-spindle which can accomplish mutli-tasking applications. With the perfect quality and complete tasking capabilities, the GS-2000 / GS-3000 series can easily various needs of today and tomorrow. The modern 30° slant-bed design ensures outstanding structural rigidity and heavy-duty cutting ability. All standard turrets and live tooling turrets are self-developed and assembled by GOODWAY which ensures high quality of the key components and allows the machine to provide optimal performance. Spindle is driven by the wide-range FANUC αP series motor which can take heavier cuts in low RPM ranges. Extra large Z-axis servo motors provide the thrust needed to efficiently drill big diameter holes. Coolant system with roll-out coolant tank and high-pressure coolant pump.
( GS-3300 model shown. )
1 2
( GS-3600L model shown with optional accessories. )
Chuck Size
Max. Turning Length*1 750 mm
Bar Capacity
Optional Multi-Tasking Accessories
1,500 mm
8"
GS-2000
GS-2000L
Ø 51 mm
10"
GS-2600
GS-2600L
Ø 65 mm
10"
GS-2800
GS-2800L
Ø 75 mm
M Live tooling turret
Y 12"
15"
Y-axis
GS-3300
GS-3300L
Ø 90 mm
GS-3600
GS-3600L
Ø105 mm
S Sub-spindle
*1 Maximum turning length may vary, based on the model chosen.
ULTIMATE TURNING POWER
Work-piece Material : S45C
Test Model : GS-3600M
Heavy Cutting
7
Depth of Cut ( mm )
0.4 Feed Rate ( mm/rev. )
417
Speed ( rpm )
U-drill
50
Tools Diameter ( mm )
0.15
764
Feed Rate ( mm/rev. )
Speed ( rpm )
3 4
Tapping
M24 x P2.5 Tools Diameter ( mm )
240 Tool Speed ( r/min. )
530
Feed Rate ( mm/min. )
End Mill
15
Depth of Cut ( mm )
20
640
Tool Dia. ( mm )
Speed ( rpm )
260 Feed Rate ( mm/rev. )
MAXIMUM STRENGTH CONSTRUCTION By using Finite Element Analysis ( FEA ), optimal reinforce ribbings are directly cast into the one-piece bed structure. Mechanical rigidity has been increased by more than 30% when compared to conventional designs. The GS-2000 / GS-3000 series is capable of performing super heavy-duty turing and maintain long-term super high-precision accuracy. More rigidity also means extended tool life. Major structural components have been combined into one solid platform. The low center of gravity 30˚ slant-bed design provides the most rigid foundation possible for the headstock, turret, and tailstock. Built to endure years and years of rigorous high production turning, the heavily ribbed, one-piece thermally balanced bed and casting components are of FC35-MEEHANIT casting. FC35 grade cast iron is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition. X and Z axes are driven by over-sized FANUC α i series absolute AC servo motors, providing tremendous thrust outputs with faster acceleration and deceleration. Absolute encoder technology saves time and money by eliminating the use of limit switches, thus, eliminating referencing axes to home positions and replacing broken limit switches.
( Casting structure of GS-3300 Series model shown. )
Contact surfaces of all slides, headstock, turret, tailstock, and ball screw bearing housings with the machine bed are precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.
C3 class hardened and precision ground ball screws ensure
5
the highest accuracy and durability possible. Plus, pretension
6
on all axes minimizes thermal distortion.
Extra wide hardened and ground box ways are directly formed onto the machine bed and saddle during the casting process. They are precision machine and widely spaced for maximum strength. The box way design also provides the rigidity needed for heavy cutting and interrupted turning applications.
GS-2000 / GS-3000 Series V.S Previous Model
C
D
B A
11%
C
23%
D
Bed Floor Space Increased
A
B
Slideway Span Increased
14%
Slideway Width Increased
25%
Slideway Thickness Increased
HIGH PERFORMANCE SPINDLE SYSTEM P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and precision. Bearing configuration is designed for super heavy-duty cutting with ultra-smooth performance and long term durability with a higher level of accuracy. The A/C, constant output, wide-range FANUC αP series motor can generate twice the torque output of standard motors. This double bind motor is designed to reach full output at 1/2 the RPM of standard motors, providing the ability to take heavier cuts in the lower RPM ranges.
E
22%
Headstock Contact Surface Increased
E
The super large headstock is heavily ribbed and of one-piece casting. The contact surfaces between the headstock and bed are greatly increased which provides greater rigidity of the headstock and efficiently dampens vibration, therefore, increasing machining accuracy.
Built-in Spindle The optional built-in type spindle can provide 100% motor output. It can decrease vibration generated from the spindle while spinning, thus increasing the life span of the spindle and increasing machining accuracy. The built-in spindle is covered with a cooling water jacket and equipped with an external oil cooler which efficiently reduces thermal expansion and ensures long term machining accuracy.
ZF Gear Box The optional oil bath GERMAN made ZF 2-step gear box provides maximum torque up to 1,200 N-m, which can easily meet with heavy cutting requirements.
GS-2000 Series Spindle Output GS-2000
Torque
Output
High Speed
( N-m ) 400 384
( kW ) 20
18.5 kW ( 30 min. ) 15 kW ( cont. )
311 300
200
GS-2000
Torque
15
450
10
328 300
Output
Low Speed
( N-m ) 600 552
11 kW ( cont. ) 10 Torque ( 30 min. )
5
100
Torque ( cont. )
460
2760 2400
1200
3600
GS-2600 High Speed
Torque ( N-m ) 480 461
4800 rpm
Output ( kW ) 20
18.5 kW ( 30 min. )
374 360
5
150
Torque ( cont. )
15 kW ( cont. )
15
0
320 300
800 600
900
1200 rpm
GS-2600 Low Speed
Torque ( N-m ) 800
Output ( kW ) 20
18.5 kW ( 30 min. )
662 600
15 11 kW ( cont. )
240
10 Torque ( 30 min. )
120
5
400 393
10 Torque ( 30 min. )
200
5
Torque ( cont. ) 0
383
2300 1000
2000
3000
GS-2800 High Speed
Torque ( N-m ) 700
Output ( kW ) 20
18.5 kW ( 30 min. )
0
267 250
667
500
1000 rpm
750
GS-2800 Low Speed
Torque ( N-m ) 900
Output ( kW ) 20
18.5 kW ( 30 min. )
757
15 kW ( cont. )
527
4000 rpm
Torque ( cont. )
15
625
10
450
15
428
11 kW ( cont. )
350
10 Torque ( 30 min. )
Torque ( 30 min. ) 5
175 335 0
5
225 Torque ( cont. )
Torque ( cont. ) 700
2012 2100
1400
2800
3500 rpm
0
233 250
583 500
875 rpm
750
GS-3000 Series Spindle Output GS-3300 High Speed
Torque ( N-m ) 750
Output ( kW ) 25
22 kW ( 30 min. )
600
20
18.5 kW ( cont. )
521 15
450 438 300
5 403
2415 2250
1500
GS-3600 High Speed
Torque ( N-m ) 1000
( kW ) 25
18.5 kW ( cont. )
675 600 400
Torque ( 30 min. )
200 0
261
Torque ( cont. ) 625
3000 rpm
Output
22 kW ( 30 min. )
800
( kW ) 25
22 kW ( 30 min. )
20
600
15
13 kW ( cont. )
443 400
10 Torque ( 30 min. )
200
0
280 175
5
( N-m ) 1250 1155 1000
15
750 680
10
500
5
250
700 350
525
GS-3600 Low Speed
Torque
20
750 rpm
Output ( kW ) 25
22 kW ( 30 min. )
20 15
13 kW ( cont. ) Torque ( 30 min. )
10 5
Torque ( cont. )
1567 1250
Output
Torque ( cont. )
Torque ( cont. ) 750
( N-m ) 800 750
10
Torque ( 30 min. )
150 0
GS-3300 Low Speed
Torque
1875
2500 rpm
0
182 150
300
454 450
7 8
15
Torque ( 30 min. )
0
( kW ) 20
18.5 kW ( 30 min. )
600 rpm
ADVANCED TURRET TECHNOLOGY GOODWAY all series turrets are equipped with JAPAN made curvic couplings which is precision assembled under A/C controlled laboratory which ensures powerful cutting performance, outstanding quality and long life span.
The heavy- duty ser vo indexing turret achieves 0.3 second indexing times for adjacent stations and 0.8 second for stations at the opposite end of the disk. Index movements are single step, without pauses, no matter how many stations are skipped.
Indexing Time
0.3 0.8 Adjacent ( sec. )
180 degrees ( sec. )
The large diameter super high precision curvic couplings accurately position the turret disk and the powerful clamping force ensures abundant turret rigidity for all cutting conditions.
Ø 210 mm
Ø 250 mm
GS-2000 / GS-3000 Series
Curvic Coupling
Previous Model
19%
Diameter Increased
The curvic coupling provides self-centering, selfcleaning and large contac t sur face advantages compared to conventional curvic couplings. Concave
Convex
Curvic Coupling
HIGH RIGIDITY TAILSTOCK 9 Programmable servo type tailstock combined with a complete software interface can easily accomplish difficult processing tasks while simplifying the tailstock positioning procedure to save manpower.
S Standard
O Option
— Not Available
MT#3
MT#4
MT#5
Quill Type Dead Center Dead Center
Live Center
Live Center
GS-2000
S
—
O
—
GS-3000
—
S
—
O
Quill Programmable Tailstock
Servo Tailstock
The Z-axis carriage automatically locks on
The tailstock base positioning is driven by a ball screw
to the base of the tailstock and drags it to
and direct-drive servo motor.
the desired position. The built-in bearing quill provide greater
The super rigidity fixed type quill and tailstock is of
rigidity for heavy loads. The extension and
one piece, combined with a powerful thrust servo
retraction of the quill is programmable and
motor, can ensure optimal machining accuracy.
thrust pressure adjustable. B-axis is adopted with super rigidity box
The B-axis is adopted with super rigidity roller guide
way design.
ways design.
10
LIVE TOOLING TURRET Live tooling and C-axis control capabilities on the GS-2000 or GS-3000 series allows the machine to perform multiple tasks on a work-piece, such as turning, milling, drilling and tapping. It eliminates manpower and cycle time, while reducing accuracy lost, which will occur if the part is moved from machine to machine. The live tooling turret is mated with a 4.5 kW motor and dr iven by a transmission mechanism to provide tremendous amount of horsepower which can easily accomplish difficult tasks such as milling, drilling and tapping. The 12-station live tooling turret offers 12 stations available for live tooling, live tools rotate in working position only to reduce power loss and heat.
ULTIMATE C-AXIS SPINDLE The Cf-axis and disk brake system available on the GS-2000 / GS-3000 series provides the most rigid and powerful type of C-axis on the market today. Working with the live tooling turret, the Cf-axis and disk brake system enables the machine to perform multiple tasks, such as drilling, tapping, and milling operations, including cylindrical and polar coordinate interpolations ( resembling a 4th-axis rotary table on a machining center ). With the FANUC servo motor generating an ultra high resolution of 120 million pulses per spindle rotation and 480 N-m of torque ( cont. ), machined surface finishes can reach to a higher accuracy level. Plus, dynamic accuracy is within ± 0.02°.
Torque ( N-m ) 500 480
Cf-axis Output Torq u
e ( co
400
C-axis
Z-axis
C-axis
nt. )
300
X-axis 200
100
Cylindrical Interpolation
Polar Coordinate Interpolation
0
10
20
30
33rpm
Y-AXIS MACHINING CAPABILITY 11
The Y-axis combined with live tooling turret, C-axis and high
12
torque live toolings enhances multi-task ing live tooling capabilities and improves various machining precision. High precision grooving and X-axis off-center drilling are enabled. With an abundant amount of Y-axis travel, 100 mm = ± 50 mm ( 3.93" = ± 1.96" ), a wide variety of parts may be efficiently machined. The Y-axis is adopted with low gravity, wide span box way design to ensure outstanding machining rigidity.
Y
X
G G'
On Y-axis equipped machines, the turret is mounted on a secondary 30 degrees wedge saddle on top of the X-axis slide. Both X & Y axes have extra wide hardened and ground box ways, which are directly formed onto the saddles during the casting process. They are precision machined and widely spaced for maximum strength.
Grooved profile
Required groove profile Finish Grooving
Grooving by Polar Coordinate Interpolation
Grooving with Y-axis control produces grooves with higher accuracy.
Y-axis travel direction Grooving with Finish Pass Using Y-axis
BACK-END MACHINING CAPABILITY Sub-spindle Output GS-2000
Torque ( N-m ) 50 48 40
Output ( kW ) 10
7.5 kW( 30 min. )
8 7.5
5.5 kW( cont. )
6 5.5
35 30
Torque ( 30 min. ) 20
4
10
2 Torque ( cont. )
0
With the optional sub-spindle, the working process is done-in-one from input to output, without having to manually flip over the work-piece, thus increasing productivity and machining accuracy. Th e B - a x i s m ove m e nt o f t h e s u b - s p i n d l e i s a d o p te d w i t h ro l l e r linear guideway design, to provide super rigidity, precision and fast movement ( 30 m/min. ) performance. The sub-spindle can also be equipped with the C-axis function ( same as the main spindle ), to allow the contour positioning accuracy reach up to 0.001°. It can also accomplish back-end milling, drilling and tapping applications when combined with a live tooling turret.
A.
Large diameter parts.
A1.
Main spindle machining of front-end.
A2. Part transfer to sub-spindle.
B.
Parts from bar stock.
B1.
Main spindle machining of front-end.
B2.
Long shaft C. parts.
Main spindle machining of C1. front-section.
3000
4500
GS-3000
Torque ( N-m ) 200
18.5 kW ( 15 min. ) 15 kW
150
6000 rpm
Output ( kW ) 20
( cont. )
15
118 100 95
10 Torque ( 15 min. ) 5
50 Torque ( cont. ) 0
Bar pull-out & part cut-off with main & sub spindles synchronization.
Pull-out & machining of mid-section(s)
C2. with main & sub spindles supporting work-piece.
1500
1500 1200
2400
3500 3600
4800 rpm
A3.
Sub-spindle machining of back-end.
B3.
Sub-spindle machining of back-end.
Sub-spindle machining of C3. back-section.
GENERAL DIMENSION Tooling System
I nter ference Diagram 【12-Station Turret 】
13
Clamping Block
37 Max. Swing Dia. Ø660
18
.7
O.D. Tools □ 25
56
0
CJ-3046 CJ-3045
14 O.D. Tool Holder CS-3448 □ 25
3 26
62 55
10
260
30
Face Tools □ 25
55
Face Tool Holder CS-3407 □ 25
Clamping Block CV-3093
ia.
30.7
D ing urn T . x Ma 70 Ø5 huck 15" C
Ø250 Ø240
I.D. Tools
CV-3097 I.D. Tool Holder ( Coolant Through ) CS-3446
13
8
12" Chuck 10" C 8" C
56
Ø250
Ø2
23
I.D. Tools
Sleeve
Drill
Sleeve
huck
hu
ck
10
5
40
27 5 30 0
( MT type ) I.D. Tools ( Coolant Through ) Sleeve
Coolant Block CS-3430
15
【12-Station Live Tooling Turret 】
O.D. Tools
10
Clamping Block Clamping Block CV-3046 CV-3045
85
55
21
Cut-off Tool Holder CB-4797
54
0
Clamping Block Cut-off Blade Cover CX-4528 CX-4527
0
70
59
50 95
27
66
.7
5
290 245
43
30
10
245
O.D. Tools Clamping Block Clamping Block CV-3046 CV-3045
45
85
95
10
2
D ing
Ø278
urn x. T 0 Ma Ø44 huck 15" C
I.D. Tools
Sleeve
Drill
Sleeve
Sleeve
12" Chuck
0
10" C huck 8" C huc k
Ø244
14 3
Ø260
20
80
4 1 0 12 0 0
O.D. Tool Holder LF-3195 CB-4598A
ia.
53
Face Tool Holder LF-3197
I.D. Tool Holder LF-3193Y Double O.D. Tool Holder LF-3196
□25
90° Live Tool Holder CB-4783
Drill Collet
21 0 30 0
I.D. Tool Holder LF-3191
0° Live Tool Holder CB-4782
80
Unit : mm
Interference Diagram 【 Y-axis 】
55
63
0 63
52
.7
10
50
52
5 22 0 27
95
.7
10
0
45
225
85
1.6
70.3
10
3 14
50 50 10
8.4
59
66
10 5
12
19
8" Chuck
0
ia.
1 12 0 0
40
12" Chuck 10" Ch uck
20
gD
0
in rn Tu x. Ma 400 Ø
Ø244
20
15" Ch
3
12" Chuck 10" Ch uck 8" C huc k
Ø260
80
uck
huck
15" C
Ø278
14
2 95
70.3
18 5 28 0
0 28 0 80
85
Tooling System
63
.7
O.D. Tools Clamping Block Clamping Block CV-3046 CV-3045
52
0
Cut-off Tool Holder CB-4797
56
.6 Cut-off Blade
70.3
uck 5" Ch
1
Cover CX-4528
Clamping Block CX-4527
O.D. Tools Clamping Block Clamping Block CV-3046 CV-3045
50
3.4
Sleeve
Drill
Sleeve
0
8" Chuck
20
10 70
O.D. Tool Holder LF-3195 CB-4598A
I.D. Tools
I.D. Tool Holder LF-3191
50
14
3
12" Chuck 10" Ch uck
16
Face Tool Holder LF-3197
I.D. Tool Holder LF-3193Y
Sleeve
Double O.D. Tool Holder LF-3196
□25
24 0 28 0 30
90° Live Tool Holder CB-4783
Drill Collet
0° Live Tool Holder CB-4782
Unit : mm
GS-2000 Series Work Range 【 12-Station Turret 】
15
I.D. / O.D. Tools
16
GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
260
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
MT#3
MT#3
27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 393.5
30
10" Chuck ( Ø75 ) 27.5
X -axis Travel : 300
55
10
Ø40 40
90 560
7
235
30
235
185
Quill Stock 120
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
MT#4
MT#4
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
393.5
【 Sub-spindle 】 I.D. / O.D. Tools GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
200 55
50 45
X -axis Travel : 300
10
Ø32
235
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
Ø32
90
40 80
32
200
30
540
150
6" Chuck 10" Chuck ( Ø75 ) 27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 268.5
GS-2000 : 720 GS-2000L : 1,470
30
GS-2000 : 750 Zs-axis Travel GS-2000L : 1,500
Unit : mm
GS-2000 : 780 GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
MT#3
45
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
MT#3
10" Chuck ( Ø75 )
MT#4
MT#4
Quill Stock 120 GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
66 10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
MT#3
MT#3
27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 393.5
30
10" Chuck ( Ø75 )
Quill Stock 120
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
MT#4
393.5
70
59
90
200
30
10
GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
150
200
393.5
Live Tooling
85
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
260 ( Y-axis ) 240 X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
53.5
Quill Stock 120
Ø20
27.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 393.5
540 ( Y-axis ) 520
27.5
X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
245 ( Y-axis ) 225
10
90
40 80
32
200
I.D. / O.D. Tools
200
30
Ø40
【 Live ToolingTurret 】/ 【 Y-axis 】
Z1-axis Travel
150
540 ( Y-axis ) 520
GS-2000 Series Work Range
Quill Stock 120 GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
MT#4
Unit : mm
GS-2000 Series Work Range 【 Live Tooling Turret & Sub-spindle 】/【 Y-axis & Sub-spindle 】
17
I.D. / O.D. Tools
18 GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
200
120
10
6"Chuck 10" Chuck ( Ø75 ) 27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 )
GS-2000 : 720 GS-2000L : 1,470
X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
55
235 ( Y-axis ) 215
Ø32
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
50 45
Ø32
90
40 80
32
200
30
540 ( Y-axis ) 520
150
30
GS-2000 : 750 Zs-axis Travel GS-2000L : 1,500
268.5
Live Tooling
27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 )
268.5
200 30
GS-2000 : 720 GS-2000L : 1,470
70
10
Ø20
6" Chuck 10"Chuck ( Ø75 )
X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
260 ( Y-axis ) 240
66
59
90
200
30
540 ( Y-axis ) 520
GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
150
30
GS-2000 : 750 Zs-axis Travel GS-2000L : 1,500
Unit : mm
GS-3000 Series Work Range GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
30
Sheet Metal
235
I.D. / O.D. Tools
90
260 10 X -axis Travel : 300 55
40 560
7
235
185
Ø40
【 12-Station Turret 】
15" Chuck ( Ø105 ) 12" Chuck ( Ø90 )
MT#4
30
MT#4
Quill Stock 150
50.2
122 51 Spindle Nose ( Ø90 , A2-8 )
51.2
160 61 Spindle Nose ( Ø105 , A2-11 ) 460.5
GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
MT#5
Quill Stock 150 GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
460.5
【 Sub-spindle 】 GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
8" Chuck
50.2
122 51 Spindle Nose ( Ø90 , A2-8 )
51.2
160 61 Spindle Nose ( Ø105 , A2-11 )
300
GS-3000 : 650 GS-3000L : 1,400
X -axis Travel : 300 50 45
10 55
235
40
15" Chuck ( Ø105 ) 12" Chuck ( Ø90)
Ø32
90
80 540
Sheet Metal
32
200
30
Ø32
150
200
I.D. / O.D. Tools
30
GS-3000 : 680 Zs -axis Travel GS-3000L : 1,430
Unit : mm
GS-3000 Series Work Range 19
GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
MT#4
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 ) 460.5
200
Quill Stock 150
GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
Quill Stock 150 GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
15" Chuck ( Ø105 ) 12" Chuck ( Ø90 )
MT#4
10 70 30
MT#4
260 ( Y-axis ) 240 X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
66 59
Sheet Metal
90
200
30
Ø20
GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
200
460.5
150
10 85
MT#4
MT#5
Live Tooling
245 45 ( Y-axis ) 225 X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
15" Chuck ( Ø105) 12" Chuck ( Ø90 )
Ø40
200
90
540 ( Y-axis ) 520
32
Sheet Metal
20
30
40 80
150
I.D. / O.D. Tools
540 ( Y-axis ) 520
【 Live Tooling Turret 】/【 Y-axis 】
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 ) 460.5
Quill Stock 150
GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
460.5
Quill Stock 150 GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
Unit : mm
GS-3000 Series Work Range 【 Live Tooling Turret & Sub-spindle 】/【 Y-axis & Sub-spindle 】 I.D. / O.D. Tools GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
30
200
10 235 55 ( Y-axis ) 215
8" Chuck
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 )
30
GS-3000 : 680 Zs-axis Travel GS-3000L : 1,430
GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
66 59 540 ( Y-axis ) 520
15" Chuck ( Ø90 ) 12" Chuck ( Ø105 )
8" Chuck
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 )
300
GS-3000 : 650 GS-3000L : 1,400
200
90
260 ( Y-axis ) 240 30 10 X -axis Travel : 300 70 ( Y-axis ) X -axis Travel : 280
Sheet Metal
30
Ø20
150
200
300
Live Tooling
GS-3000 : 650 GS-3000L : 1,400
X -axis Travel : 300 45 50 ( Y-axis ) X -axis Travel : 280
Ø32
Ø32
40
15" Chuck ( Ø105) 12" Chuck ( Ø90 )
Max : 120
200
90
80
32
540 ( Y-axis ) 520
Sheet Metal
150
30
GS-3000 : 680 Zs-axis Travel GS-3000L : 1,430
Unit : mm
Space Requirement
21 22
1,000
5,850
06
R5
R5
21 Coolant Tank
As Required
800
3,764
GS-2000 / GS-3000 : 1,915 GS-2000L / GS-3000L : 1,975
GS-2000 / GS-3000 : 835 GS-2000L / GS-3000L : 780
GS-2000 / GS-3000 : 3,550 GS-2000L / GS-3000L : 4,420
With Chip Conveyer
GS-2000 / GS-3000 : 1,265 GS-2000L / GS-3000L : 1,195
R3
71
Operator
1700
600 L : 6,720
Machine Layout
GS-2000 : 1,195 GS-3000 GS-2000L : 1,265 GS-3000L
GS-2000 / GS-3000 : 2,120 GS-2000L / GS-3000L : 2,200 GS-2000 / GS-3000 : 1,800 GS-2000L / GS-3000L : 1,870 GS-2000LY / GS-3000Y/ LY : 2,260
470
GS-2000 / GS-3000 : 3,550 GS-2000L / GS-3000L : 4,520 GS-2000 / GS-3000 : 3,080 GS-2000L / GS-3000L : 3,950
Unit : mm
Foot-Print GS-2000 / GS-3000
GS-2000L / GS-3000L
A
100
500
A
N0. Part NO.
1 2
LG-1022
Leveling Bolt
2
NA3000BA
Hex. Nut M30
3
LG-1021
Leveling Block
N0. Part NO.
1 2 3
Part Name
1
CA-1029Z Leveling Bolt
2
CA-1026
Hex. Nut M30
3
CA-1030
Leveling Block
100
3
Part Name
1
200
3,940
760
570
62.5
905
810
740
967.5
810
715
Top View
555
755 523
Operator
1,910
815
200
500
100
880
25
Top View
3,940
Lifting by Forklift
Insert Wood Block
GS-2000 / GS-3000 : 1,295 GS-2000 / GS-3000 : 1,010 GS-2000L / GS-3000L : 1,640 GS-2000L / GS-3000L : 1,360
Operator
Insert Wood Block
min. 50 700
GS-2000 / GS-3000 : 815 GS-2000L / GS-3000L : 740
Unit : mm
STANDARD & OPTIONAL FEATURES
O S O S O
O S O S O
RENISHAW HPRA tool presetter
Removeable
O
O
3 Kg/cm² 5 Kg/cm² 10 Kg/cm² 20 Kg/cm²
S O O C S O O O O
S O O C S O O O O
Right discharge
S O O O O O
S O O O O O
O O O O O O O O
O O O O O O O O
S S S S S S S S O
S S S S S S S S O
Hydraulic hollow cylinder for chuck
Hollow 3-jaws chuck & 1 set soft jaws
8" 10" 12" 15" 8" 10" 12" 15"
Hard jaws Collet chcuk Special work holding chuck In spindle work stopper Spindle liner ( guide bushing ) Foot switch for chuck operation Hydraulic quill & tailstock Dead center Live center
MT#3 MT#4 MT#4 MT#5
Foot switch for steady rest operation Two-stage programmable pressure
TURRET
Chuck clamping Tailstock thrust
MEASUREMENT COOLANT
Coolant pump High-pressure coolant system Roll-out coolant tank Oil skimmer Coolant flow switch Coolant level switch Coolant intercooler system
CHIP DISPOSAL
Chip conveyor with auto timer Chip cart with coolant drain Chuck air blow Tailstock air blow Coolant gun Oil mist collector
AUTOMATIC OPERATION SUPPORT Parts catcher Work-piece transport conveyor Bar feeder Bar feeder interface Gantry-type loader / unloader Auto door External M-code output
SAFETY Fully enclosed guarding Door interlock ( incl. Mechanical lock ) Impact resistant viewing window Tailstock stroke out-end check Chuck cylinder stroke out-end check Chuck cylinder check valve Low hydraulic pressure detection switch Over travel ( soft limit ) Load monitoring function*3
4 sets ( 8 ) 8 sets ( 16 )
Heat exchanger A/C cooling system
Complete hydraulic system Advanced auto lubrication system Foundation leveling & maintenance tool kit Emergency maintenance electrical part package Operation & maintenance manuals
FANUC CONTROL FUNCTIONS Display Graphic function Part program storage size O i -TF : each path 31 i : total Registerable programs Oi -TF : each path 31i : total
Tool offset pairs
8.4" color LCD 10.4" color LCD Standard Dynamic 512K bytes 1M bytes 2M bytes 4M bytes 8M bytes 400 1,000 4,000 99 128 200 400 499 999 2000 HRV 3
Servo HRV control Automatic data backup Synchronous / Composite control Inch / metric conversion Polar coordinate interpolation Cylindrical interpolation Multiple repetitive cycle Rigid tapping Unexpected disturbance torque detection function Spindle orientation Spindle speed fluctuation detection Embedded macro Spindle synchronous control Tool radius / Tool nose radius compensation Multi-language display Polygon turning Helical interpolation Direct drawing dimension programming Thread cutting retract Variable lead threading Multiple repetitive cycleⅡ Canned cycles for drilling Tool nose radius compensation Chamfering / Corner R Al contour controlⅠ Multi part program editing*4 Manual handle retrace Manual intervention and return External data input Addition of custom macro Increment system C Run hour & parts counter Auto power-off function RS-232 port Memory card input / output ( CF + USB ) Ethernet *1 Available for live tooling turret or Y-axis model. *2 Individual models may vary. *3 Cannot coexist with MANUAL GUIDE i *4 10.4" LCD option needed Specifications are subject to change without notice .
S S O S O S S S S S
F
10-station turret 12-station turret 12-station live tooling turret Tool holder & sleeve package Live tooling tool holders ( 0˚ x 2 , 90˚ x 2 )*1
WORK HOLDING
Electrical cabinet
S S O S O S S S S S
i 31
－ O S S*2 － O S S*2 O O C O O S O － S － O O O O
Rigid tapping & spindle orientation Disk brake for main spindle Cf-axis & disk brake for main spindle*1 Sub-spindle
Tri-color machine status light tower Work light External work light
00 -30
S*2 S*2 O － S*2 S*2 O － O O C O O S O S － O － O O O
Main spindle configuration
OTHERS
-T Oi
00 -30
S O C S O O O
Belt-drive Built-in Gear ( GS-3600 )
00 -20
00 -20
S O － S O O O
SPINDLE
23
GS
GS
GS
O : Option C : Contact GOODWAY
GS
S : Standard – : Not available
S O S O S O O – – S O – – S O – – – – S S O S S S S S S S S O S S S S O S S S S S S S O S O S S S S S S S S S
O S S O – S O O O – S O S – O O O O O S S O S S S S S S S S O S S S S O S S S S S S S S S O O S S S S S S S S
24
MACHINE SPECIFICATIONS CAPACITY
GS-2000 / L
GS-2600 / L
GS-2800 / L
Max. swing diameter ( door )
Ø 630 mm
Swing over saddle
Ø 800 mm
GS-3300 / L
Max. turning diameter
Ø 570 mm
Std. turning diameter
Standard turret : Ø 250 / Live tooling turret : Ø 278 mm
Max. turning length*1
780 / 1,530 mm
Chuck size
780 / 1,530 mm
780 / 1,530 mm
780 / 1,530 mm
GS-3600 / L
746 / 1,496 mm
8"
10"
10"
12"
15"
Ø 51 mm
Ø 65 mm
Ø 75 mm
Ø 90 mm
Ø 105 mm
Hole through spindle
Ø 65 mm
Ø 76 mm
Ø 90 mm
Ø 101 mm
Ø 121 mm
Spindle bearing diameter
Ø 100 mm
Ø 120 mm
Ø 130 mm
Ø 140 mm
Ø 160 mm
8"
10"
10"
12"
Bar capacity
SPINDLE
Hydraulic cylinder Spindle nose
A2-6
Motor output ( Cont. / 30 min. ) Spindle drive system Spindle speed ranges Spindle full output speed Spindle torque ( Cont. / 30 min. )
15"
A2-8
A2-11
15 / 18.5 kW ( Opt. 18.5 / 22 kW )
15 / 18.5 kW
18.5 / 22 kW
4,800 rpm
4,000 rpm
Belt-drive 3,500 rpm
3,000 rpm
2,500 rpm
460 rpm
383 rpm
335 rpm
403 rpm
261 rpm
311 / 384 N-m
374 / 461 N-m
428 / 527 N-m
438 / 521 N-m
677 / 805 N-m
C-AXIS SPINDLE ( OPTIONAL ) Drive type
Cf
C-axis rapids
33 rpm
X & Z AXES Max. X-axis travel
300 mm
Max. Z-axis travel
780 / 1,530 mm
X / Z axes rapids
30 m/min.
Slide way type
Hardened & Ground Box Ways
Feed rates
1 ~ 4,800 mm/min.
X / Z axes servo motor
4.5 / 4.5 kW
X-axis ball screw Ø [ pitch ]
Ø 36 mm [ 10 mm ]
Z-axis ball screw Ø [ pitch ]
Ø 36 mm [ 10 mm ] / Ø 40 mm [ 12 mm ]
X-axis thrust ( Cont. )
769 Kgf
Z-axis thrust ( Cont. )
1,409 / 1,174 Kgf
TURRET Stations
12 T
Indexing speed
0.3 sec. Adjacent / 0.8 sec. ( Single step )
Accuracy
Positioning : ± 0.00069º , Repeatability : ± 0.00027º
OD tool shank size
□ 25 mm
ID tool shank size
Ø 50 mm
LIVE TOOLING TURRET ( OPTIONAL ) Max. turning diameter Max. turning length*1
Ø 440 mm 750 / 1,517 mm
750 / 1,507 mm
731 / 1,480 mm
Live tooling stations
12 st.
Live tooling drive motor
4.5 kW
Indexing speed
725 / 1,475 mm
0.3 sec. Adjacent / 0.8 sec. ( Single step )
OD tool shank size ID tool shank size
□ 25 mm Ø 40 mm
Live tooling shank size
ER 32 ( Ø 20 mm )
Live tooling RPM range
4,000 rpm
Specifications are subject to change without notice. *1 Maximum turning length may vary, based on the chuck size chosen.
686 / 1,436 mm
25 Y-AXIS ( OPTIONAL )
GS-2000 / L
GS-2600 / L
GS-2800 / L
Max. turning diameter
GS-3300 / L
GS-3600 / L
Ø 400 mm
Max. Y-axis travel
100 mm = ± 50 mm
Y-axis rapids
10 m/min.
Feed rates
1 ~ 4,800 mm/min.
X / Y axes servo motor
4.5 / 4 kW
X-axis ball screw Ø / pitch
Ø 36 mm [ 10 mm ]
Y-axis ball screw Ø / pitch
Ø 32 mm [ 8 mm ]
X / Y axes thrust ( Cont. )
1,409 / 1,761 Kgf
TAILSTOCK
Quill center taper
Quill travel Tailstock base travel
Quill programmable tailstock : MT#3 ( Dead center , Quill diameter Ø 85 mm ) MT#4 ( Live center , Quill diameter Ø 85 mm )
Quill programmable tailstock : MT#4 ( Dead center , Quill diameter Ø 110 mm ) MT#5 ( Live center , Quill diameter Ø 120 mm )
Servo tailstock ( Opt. ) : MT#3 ( Dead center , Quill diameter Ø 80 mm ) MT#4 ( Live center ) Quill programmable tailstock : 120 mm
Quill programmable tailstock : 150 mm
Servo tailstock ( Opt. ) : —
Servo tailstock ( Opt. ) : —
Quill programmable tailstock : 780 / 1,530 mm Servo tailstock : 740 / 1,490 mm
Quill programmable tailstock : 650 / 1,400 mm Servo tailstock : 700 / 1,450 mm
Quill programmable tailstock : Yes / Yes Servo tailstock : — / Yes
Programmable quill / base
SUB-SPINDLE ( OPTIONAL ) Chuck size Hole through spindle Spindle bearing diameter
6"
8"
Ø 46 mm
Ø 55 mm
Ø 80 mm
Ø 100 mm
Spindle nose
A2-5
A2-6
Motor output
5.5 / 7.5 kW ( Cont. / 30 min. )
15 / 18.5 kW ( Cont. / 15 min. )
Spindle drive system
Built-in motor
Built-in motor
Spindle speed range
6,000 rpm
5,000 rpm
35 / 48 N-m ( Cont. / 30 min. )
95 / 118 N-m ( Cont. / 15 min. )
Spindle torque Zs-axis travel
680 / 1,430 mm
Zs-axis rapid
30 m/min.
Slide way type
Linear guide way
Zs-axis servo motor
3 kW
Zs-axis ball screw Ø [ pitch ]
Ø 36 mm [ 10 mm ] / Ø 40 mm [ 12 mm ]
Zs-axis thrust ( Cont. )
769 / 640 Kgf
GENERAL Repeatability on X-axis
± 0.003 mm
Repeatability on Z-axis
± 0.003 mm
Standard CNC control
FANUC Oi -TF ( Opt. 31i ) AC 200/220 / 40 KVA
Voltage / Power requirement
Hydraulic tank capacity
30 L
Coolant tank capacity
290 / 330 L
Coolant pump
0.7 kW ( 60 Hz ) rated at 3 bar ( 44 PSI )
Machine weight Dimensions L × W × H
6,500 / 8,500 Kg 3,550 x 2,120 x 1,800 / 4,520 x 2,200 x 1,870 mm Y-axis model : 3,550 x 2,120 x 2,260 / 4,520 x 2,200 x 2,260 mm
Specifications are subject to change without notice.
26
GOODWAY MACHINE CORP. HEADQUARTERS Th
GOODWAYCNC.com
CENTRAL TAIWAN SCIENCE PARK BRANCH
GOODWAY MACHINE ( WUJIANG ) CO.,LTD No. 4888, East Lake Taihu Avenue, Wujiang Economic and Technological Development Zone, Jiangsu, China Sales Hotline : + 86-512-8286-8068 Service Hotline : + 86-512-8286-8066 FAX : + 86-512-8286-8620 E-mail : [email protected]
No.13, 5 Road,
No. 38, Keyuan Road,
Taichung Industrial Park,
Central Taiwan Science Park.Taichung,
Taichung City, 407, Taiwan.
Taichung City, 407, Taiwan.
E-mail : [email protected]
TEL : + 886-4-2463-6000 FAX : + 886-4-2463-9600
Copyright 2017 by Goodway Machine Corp. All right reserved G-GS-2000 GS-3000-EN-201702
SERIES
MAXIMUM PERFORMANCE CNC TURNING CENTERS
MAXIMUM PERFORMANCE CNC TURNING CENTERS With the latest machine tools technology and powerful turning performance, GOODWAY brings you the new GS-2000 / GS-3000 series maximum performance CNC turning center. Using 2 different lengths of beds and 5 different sizes of bar capacities combined with a powerful spindle, high speed servo indexing turret and high rigidity structure design, the GS-2000 / GS-3000 series becomes the best choice of machine tools for the new generation. Additionally, it can be equipped with an optional precision built-in type spindle, high torque gear type spindle, or a live tooling turret, Y-axis and sub-spindle which can accomplish mutli-tasking applications. With the perfect quality and complete tasking capabilities, the GS-2000 / GS-3000 series can easily various needs of today and tomorrow. The modern 30° slant-bed design ensures outstanding structural rigidity and heavy-duty cutting ability. All standard turrets and live tooling turrets are self-developed and assembled by GOODWAY which ensures high quality of the key components and allows the machine to provide optimal performance. Spindle is driven by the wide-range FANUC αP series motor which can take heavier cuts in low RPM ranges. Extra large Z-axis servo motors provide the thrust needed to efficiently drill big diameter holes. Coolant system with roll-out coolant tank and high-pressure coolant pump.
( GS-3300 model shown. )
1 2
( GS-3600L model shown with optional accessories. )
Chuck Size
Max. Turning Length*1 750 mm
Bar Capacity
Optional Multi-Tasking Accessories
1,500 mm
8"
GS-2000
GS-2000L
Ø 51 mm
10"
GS-2600
GS-2600L
Ø 65 mm
10"
GS-2800
GS-2800L
Ø 75 mm
M Live tooling turret
Y 12"
15"
Y-axis
GS-3300
GS-3300L
Ø 90 mm
GS-3600
GS-3600L
Ø105 mm
S Sub-spindle
*1 Maximum turning length may vary, based on the model chosen.
ULTIMATE TURNING POWER
Work-piece Material : S45C
Test Model : GS-3600M
Heavy Cutting
7
Depth of Cut ( mm )
0.4 Feed Rate ( mm/rev. )
417
Speed ( rpm )
U-drill
50
Tools Diameter ( mm )
0.15
764
Feed Rate ( mm/rev. )
Speed ( rpm )
3 4
Tapping
M24 x P2.5 Tools Diameter ( mm )
240 Tool Speed ( r/min. )
530
Feed Rate ( mm/min. )
End Mill
15
Depth of Cut ( mm )
20
640
Tool Dia. ( mm )
Speed ( rpm )
260 Feed Rate ( mm/rev. )
MAXIMUM STRENGTH CONSTRUCTION By using Finite Element Analysis ( FEA ), optimal reinforce ribbings are directly cast into the one-piece bed structure. Mechanical rigidity has been increased by more than 30% when compared to conventional designs. The GS-2000 / GS-3000 series is capable of performing super heavy-duty turing and maintain long-term super high-precision accuracy. More rigidity also means extended tool life. Major structural components have been combined into one solid platform. The low center of gravity 30˚ slant-bed design provides the most rigid foundation possible for the headstock, turret, and tailstock. Built to endure years and years of rigorous high production turning, the heavily ribbed, one-piece thermally balanced bed and casting components are of FC35-MEEHANIT casting. FC35 grade cast iron is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition. X and Z axes are driven by over-sized FANUC α i series absolute AC servo motors, providing tremendous thrust outputs with faster acceleration and deceleration. Absolute encoder technology saves time and money by eliminating the use of limit switches, thus, eliminating referencing axes to home positions and replacing broken limit switches.
( Casting structure of GS-3300 Series model shown. )
Contact surfaces of all slides, headstock, turret, tailstock, and ball screw bearing housings with the machine bed are precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.
C3 class hardened and precision ground ball screws ensure
5
the highest accuracy and durability possible. Plus, pretension
6
on all axes minimizes thermal distortion.
Extra wide hardened and ground box ways are directly formed onto the machine bed and saddle during the casting process. They are precision machine and widely spaced for maximum strength. The box way design also provides the rigidity needed for heavy cutting and interrupted turning applications.
GS-2000 / GS-3000 Series V.S Previous Model
C
D
B A
11%
C
23%
D
Bed Floor Space Increased
A
B
Slideway Span Increased
14%
Slideway Width Increased
25%
Slideway Thickness Increased
HIGH PERFORMANCE SPINDLE SYSTEM P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and precision. Bearing configuration is designed for super heavy-duty cutting with ultra-smooth performance and long term durability with a higher level of accuracy. The A/C, constant output, wide-range FANUC αP series motor can generate twice the torque output of standard motors. This double bind motor is designed to reach full output at 1/2 the RPM of standard motors, providing the ability to take heavier cuts in the lower RPM ranges.
E
22%
Headstock Contact Surface Increased
E
The super large headstock is heavily ribbed and of one-piece casting. The contact surfaces between the headstock and bed are greatly increased which provides greater rigidity of the headstock and efficiently dampens vibration, therefore, increasing machining accuracy.
Built-in Spindle The optional built-in type spindle can provide 100% motor output. It can decrease vibration generated from the spindle while spinning, thus increasing the life span of the spindle and increasing machining accuracy. The built-in spindle is covered with a cooling water jacket and equipped with an external oil cooler which efficiently reduces thermal expansion and ensures long term machining accuracy.
ZF Gear Box The optional oil bath GERMAN made ZF 2-step gear box provides maximum torque up to 1,200 N-m, which can easily meet with heavy cutting requirements.
GS-2000 Series Spindle Output GS-2000
Torque
Output
High Speed
( N-m ) 400 384
( kW ) 20
18.5 kW ( 30 min. ) 15 kW ( cont. )
311 300
200
GS-2000
Torque
15
450
10
328 300
Output
Low Speed
( N-m ) 600 552
11 kW ( cont. ) 10 Torque ( 30 min. )
5
100
Torque ( cont. )
460
2760 2400
1200
3600
GS-2600 High Speed
Torque ( N-m ) 480 461
4800 rpm
Output ( kW ) 20
18.5 kW ( 30 min. )
374 360
5
150
Torque ( cont. )
15 kW ( cont. )
15
0
320 300
800 600
900
1200 rpm
GS-2600 Low Speed
Torque ( N-m ) 800
Output ( kW ) 20
18.5 kW ( 30 min. )
662 600
15 11 kW ( cont. )
240
10 Torque ( 30 min. )
120
5
400 393
10 Torque ( 30 min. )
200
5
Torque ( cont. ) 0
383
2300 1000
2000
3000
GS-2800 High Speed
Torque ( N-m ) 700
Output ( kW ) 20
18.5 kW ( 30 min. )
0
267 250
667
500
1000 rpm
750
GS-2800 Low Speed
Torque ( N-m ) 900
Output ( kW ) 20
18.5 kW ( 30 min. )
757
15 kW ( cont. )
527
4000 rpm
Torque ( cont. )
15
625
10
450
15
428
11 kW ( cont. )
350
10 Torque ( 30 min. )
Torque ( 30 min. ) 5
175 335 0
5
225 Torque ( cont. )
Torque ( cont. ) 700
2012 2100
1400
2800
3500 rpm
0
233 250
583 500
875 rpm
750
GS-3000 Series Spindle Output GS-3300 High Speed
Torque ( N-m ) 750
Output ( kW ) 25
22 kW ( 30 min. )
600
20
18.5 kW ( cont. )
521 15
450 438 300
5 403
2415 2250
1500
GS-3600 High Speed
Torque ( N-m ) 1000
( kW ) 25
18.5 kW ( cont. )
675 600 400
Torque ( 30 min. )
200 0
261
Torque ( cont. ) 625
3000 rpm
Output
22 kW ( 30 min. )
800
( kW ) 25
22 kW ( 30 min. )
20
600
15
13 kW ( cont. )
443 400
10 Torque ( 30 min. )
200
0
280 175
5
( N-m ) 1250 1155 1000
15
750 680
10
500
5
250
700 350
525
GS-3600 Low Speed
Torque
20
750 rpm
Output ( kW ) 25
22 kW ( 30 min. )
20 15
13 kW ( cont. ) Torque ( 30 min. )
10 5
Torque ( cont. )
1567 1250
Output
Torque ( cont. )
Torque ( cont. ) 750
( N-m ) 800 750
10
Torque ( 30 min. )
150 0
GS-3300 Low Speed
Torque
1875
2500 rpm
0
182 150
300
454 450
7 8
15
Torque ( 30 min. )
0
( kW ) 20
18.5 kW ( 30 min. )
600 rpm
ADVANCED TURRET TECHNOLOGY GOODWAY all series turrets are equipped with JAPAN made curvic couplings which is precision assembled under A/C controlled laboratory which ensures powerful cutting performance, outstanding quality and long life span.
The heavy- duty ser vo indexing turret achieves 0.3 second indexing times for adjacent stations and 0.8 second for stations at the opposite end of the disk. Index movements are single step, without pauses, no matter how many stations are skipped.
Indexing Time
0.3 0.8 Adjacent ( sec. )
180 degrees ( sec. )
The large diameter super high precision curvic couplings accurately position the turret disk and the powerful clamping force ensures abundant turret rigidity for all cutting conditions.
Ø 210 mm
Ø 250 mm
GS-2000 / GS-3000 Series
Curvic Coupling
Previous Model
19%
Diameter Increased
The curvic coupling provides self-centering, selfcleaning and large contac t sur face advantages compared to conventional curvic couplings. Concave
Convex
Curvic Coupling
HIGH RIGIDITY TAILSTOCK 9 Programmable servo type tailstock combined with a complete software interface can easily accomplish difficult processing tasks while simplifying the tailstock positioning procedure to save manpower.
S Standard
O Option
— Not Available
MT#3
MT#4
MT#5
Quill Type Dead Center Dead Center
Live Center
Live Center
GS-2000
S
—
O
—
GS-3000
—
S
—
O
Quill Programmable Tailstock
Servo Tailstock
The Z-axis carriage automatically locks on
The tailstock base positioning is driven by a ball screw
to the base of the tailstock and drags it to
and direct-drive servo motor.
the desired position. The built-in bearing quill provide greater
The super rigidity fixed type quill and tailstock is of
rigidity for heavy loads. The extension and
one piece, combined with a powerful thrust servo
retraction of the quill is programmable and
motor, can ensure optimal machining accuracy.
thrust pressure adjustable. B-axis is adopted with super rigidity box
The B-axis is adopted with super rigidity roller guide
way design.
ways design.
10
LIVE TOOLING TURRET Live tooling and C-axis control capabilities on the GS-2000 or GS-3000 series allows the machine to perform multiple tasks on a work-piece, such as turning, milling, drilling and tapping. It eliminates manpower and cycle time, while reducing accuracy lost, which will occur if the part is moved from machine to machine. The live tooling turret is mated with a 4.5 kW motor and dr iven by a transmission mechanism to provide tremendous amount of horsepower which can easily accomplish difficult tasks such as milling, drilling and tapping. The 12-station live tooling turret offers 12 stations available for live tooling, live tools rotate in working position only to reduce power loss and heat.
ULTIMATE C-AXIS SPINDLE The Cf-axis and disk brake system available on the GS-2000 / GS-3000 series provides the most rigid and powerful type of C-axis on the market today. Working with the live tooling turret, the Cf-axis and disk brake system enables the machine to perform multiple tasks, such as drilling, tapping, and milling operations, including cylindrical and polar coordinate interpolations ( resembling a 4th-axis rotary table on a machining center ). With the FANUC servo motor generating an ultra high resolution of 120 million pulses per spindle rotation and 480 N-m of torque ( cont. ), machined surface finishes can reach to a higher accuracy level. Plus, dynamic accuracy is within ± 0.02°.
Torque ( N-m ) 500 480
Cf-axis Output Torq u
e ( co
400
C-axis
Z-axis
C-axis
nt. )
300
X-axis 200
100
Cylindrical Interpolation
Polar Coordinate Interpolation
0
10
20
30
33rpm
Y-AXIS MACHINING CAPABILITY 11
The Y-axis combined with live tooling turret, C-axis and high
12
torque live toolings enhances multi-task ing live tooling capabilities and improves various machining precision. High precision grooving and X-axis off-center drilling are enabled. With an abundant amount of Y-axis travel, 100 mm = ± 50 mm ( 3.93" = ± 1.96" ), a wide variety of parts may be efficiently machined. The Y-axis is adopted with low gravity, wide span box way design to ensure outstanding machining rigidity.
Y
X
G G'
On Y-axis equipped machines, the turret is mounted on a secondary 30 degrees wedge saddle on top of the X-axis slide. Both X & Y axes have extra wide hardened and ground box ways, which are directly formed onto the saddles during the casting process. They are precision machined and widely spaced for maximum strength.
Grooved profile
Required groove profile Finish Grooving
Grooving by Polar Coordinate Interpolation
Grooving with Y-axis control produces grooves with higher accuracy.
Y-axis travel direction Grooving with Finish Pass Using Y-axis
BACK-END MACHINING CAPABILITY Sub-spindle Output GS-2000
Torque ( N-m ) 50 48 40
Output ( kW ) 10
7.5 kW( 30 min. )
8 7.5
5.5 kW( cont. )
6 5.5
35 30
Torque ( 30 min. ) 20
4
10
2 Torque ( cont. )
0
With the optional sub-spindle, the working process is done-in-one from input to output, without having to manually flip over the work-piece, thus increasing productivity and machining accuracy. Th e B - a x i s m ove m e nt o f t h e s u b - s p i n d l e i s a d o p te d w i t h ro l l e r linear guideway design, to provide super rigidity, precision and fast movement ( 30 m/min. ) performance. The sub-spindle can also be equipped with the C-axis function ( same as the main spindle ), to allow the contour positioning accuracy reach up to 0.001°. It can also accomplish back-end milling, drilling and tapping applications when combined with a live tooling turret.
A.
Large diameter parts.
A1.
Main spindle machining of front-end.
A2. Part transfer to sub-spindle.
B.
Parts from bar stock.
B1.
Main spindle machining of front-end.
B2.
Long shaft C. parts.
Main spindle machining of C1. front-section.
3000
4500
GS-3000
Torque ( N-m ) 200
18.5 kW ( 15 min. ) 15 kW
150
6000 rpm
Output ( kW ) 20
( cont. )
15
118 100 95
10 Torque ( 15 min. ) 5
50 Torque ( cont. ) 0
Bar pull-out & part cut-off with main & sub spindles synchronization.
Pull-out & machining of mid-section(s)
C2. with main & sub spindles supporting work-piece.
1500
1500 1200
2400
3500 3600
4800 rpm
A3.
Sub-spindle machining of back-end.
B3.
Sub-spindle machining of back-end.
Sub-spindle machining of C3. back-section.
GENERAL DIMENSION Tooling System
I nter ference Diagram 【12-Station Turret 】
13
Clamping Block
37 Max. Swing Dia. Ø660
18
.7
O.D. Tools □ 25
56
0
CJ-3046 CJ-3045
14 O.D. Tool Holder CS-3448 □ 25
3 26
62 55
10
260
30
Face Tools □ 25
55
Face Tool Holder CS-3407 □ 25
Clamping Block CV-3093
ia.
30.7
D ing urn T . x Ma 70 Ø5 huck 15" C
Ø250 Ø240
I.D. Tools
CV-3097 I.D. Tool Holder ( Coolant Through ) CS-3446
13
8
12" Chuck 10" C 8" C
56
Ø250
Ø2
23
I.D. Tools
Sleeve
Drill
Sleeve
huck
hu
ck
10
5
40
27 5 30 0
( MT type ) I.D. Tools ( Coolant Through ) Sleeve
Coolant Block CS-3430
15
【12-Station Live Tooling Turret 】
O.D. Tools
10
Clamping Block Clamping Block CV-3046 CV-3045
85
55
21
Cut-off Tool Holder CB-4797
54
0
Clamping Block Cut-off Blade Cover CX-4528 CX-4527
0
70
59
50 95
27
66
.7
5
290 245
43
30
10
245
O.D. Tools Clamping Block Clamping Block CV-3046 CV-3045
45
85
95
10
2
D ing
Ø278
urn x. T 0 Ma Ø44 huck 15" C
I.D. Tools
Sleeve
Drill
Sleeve
Sleeve
12" Chuck
0
10" C huck 8" C huc k
Ø244
14 3
Ø260
20
80
4 1 0 12 0 0
O.D. Tool Holder LF-3195 CB-4598A
ia.
53
Face Tool Holder LF-3197
I.D. Tool Holder LF-3193Y Double O.D. Tool Holder LF-3196
□25
90° Live Tool Holder CB-4783
Drill Collet
21 0 30 0
I.D. Tool Holder LF-3191
0° Live Tool Holder CB-4782
80
Unit : mm
Interference Diagram 【 Y-axis 】
55
63
0 63
52
.7
10
50
52
5 22 0 27
95
.7
10
0
45
225
85
1.6
70.3
10
3 14
50 50 10
8.4
59
66
10 5
12
19
8" Chuck
0
ia.
1 12 0 0
40
12" Chuck 10" Ch uck
20
gD
0
in rn Tu x. Ma 400 Ø
Ø244
20
15" Ch
3
12" Chuck 10" Ch uck 8" C huc k
Ø260
80
uck
huck
15" C
Ø278
14
2 95
70.3
18 5 28 0
0 28 0 80
85
Tooling System
63
.7
O.D. Tools Clamping Block Clamping Block CV-3046 CV-3045
52
0
Cut-off Tool Holder CB-4797
56
.6 Cut-off Blade
70.3
uck 5" Ch
1
Cover CX-4528
Clamping Block CX-4527
O.D. Tools Clamping Block Clamping Block CV-3046 CV-3045
50
3.4
Sleeve
Drill
Sleeve
0
8" Chuck
20
10 70
O.D. Tool Holder LF-3195 CB-4598A
I.D. Tools
I.D. Tool Holder LF-3191
50
14
3
12" Chuck 10" Ch uck
16
Face Tool Holder LF-3197
I.D. Tool Holder LF-3193Y
Sleeve
Double O.D. Tool Holder LF-3196
□25
24 0 28 0 30
90° Live Tool Holder CB-4783
Drill Collet
0° Live Tool Holder CB-4782
Unit : mm
GS-2000 Series Work Range 【 12-Station Turret 】
15
I.D. / O.D. Tools
16
GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
260
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
MT#3
MT#3
27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 393.5
30
10" Chuck ( Ø75 ) 27.5
X -axis Travel : 300
55
10
Ø40 40
90 560
7
235
30
235
185
Quill Stock 120
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
MT#4
MT#4
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
393.5
【 Sub-spindle 】 I.D. / O.D. Tools GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
200 55
50 45
X -axis Travel : 300
10
Ø32
235
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
Ø32
90
40 80
32
200
30
540
150
6" Chuck 10" Chuck ( Ø75 ) 27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 268.5
GS-2000 : 720 GS-2000L : 1,470
30
GS-2000 : 750 Zs-axis Travel GS-2000L : 1,500
Unit : mm
GS-2000 : 780 GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
MT#3
45
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
MT#3
10" Chuck ( Ø75 )
MT#4
MT#4
Quill Stock 120 GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
66 10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
MT#3
MT#3
27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 393.5
30
10" Chuck ( Ø75 )
Quill Stock 120
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
MT#4
393.5
70
59
90
200
30
10
GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
150
200
393.5
Live Tooling
85
GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
260 ( Y-axis ) 240 X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
53.5
Quill Stock 120
Ø20
27.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 ) 393.5
540 ( Y-axis ) 520
27.5
X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
245 ( Y-axis ) 225
10
90
40 80
32
200
I.D. / O.D. Tools
200
30
Ø40
【 Live ToolingTurret 】/ 【 Y-axis 】
Z1-axis Travel
150
540 ( Y-axis ) 520
GS-2000 Series Work Range
Quill Stock 120 GS-2000 : 780 Tailstock Travel GS-2000L : 1,530
MT#4
Unit : mm
GS-2000 Series Work Range 【 Live Tooling Turret & Sub-spindle 】/【 Y-axis & Sub-spindle 】
17
I.D. / O.D. Tools
18 GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
200
120
10
6"Chuck 10" Chuck ( Ø75 ) 27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 )
GS-2000 : 720 GS-2000L : 1,470
X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
55
235 ( Y-axis ) 215
Ø32
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
50 45
Ø32
90
40 80
32
200
30
540 ( Y-axis ) 520
150
30
GS-2000 : 750 Zs-axis Travel GS-2000L : 1,500
268.5
Live Tooling
27.5 27.5 53.5
103 30 Spindle Nose ( Ø51 ) 113 47 Spindle Nose ( Ø65 ) 113 47 Spindle Nose ( Ø75 )
268.5
200 30
GS-2000 : 720 GS-2000L : 1,470
70
10
Ø20
6" Chuck 10"Chuck ( Ø75 )
X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
10" Chuck ( Ø65 ) 8" Chuck ( Ø51 )
260 ( Y-axis ) 240
66
59
90
200
30
540 ( Y-axis ) 520
GS-2000 : 780 Z1-axis Travel GS-2000L : 1,530 GS-2000 : 750 GS-2000L : 1,500
150
30
GS-2000 : 750 Zs-axis Travel GS-2000L : 1,500
Unit : mm
GS-3000 Series Work Range GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
30
Sheet Metal
235
I.D. / O.D. Tools
90
260 10 X -axis Travel : 300 55
40 560
7
235
185
Ø40
【 12-Station Turret 】
15" Chuck ( Ø105 ) 12" Chuck ( Ø90 )
MT#4
30
MT#4
Quill Stock 150
50.2
122 51 Spindle Nose ( Ø90 , A2-8 )
51.2
160 61 Spindle Nose ( Ø105 , A2-11 ) 460.5
GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
MT#5
Quill Stock 150 GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
460.5
【 Sub-spindle 】 GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
8" Chuck
50.2
122 51 Spindle Nose ( Ø90 , A2-8 )
51.2
160 61 Spindle Nose ( Ø105 , A2-11 )
300
GS-3000 : 650 GS-3000L : 1,400
X -axis Travel : 300 50 45
10 55
235
40
15" Chuck ( Ø105 ) 12" Chuck ( Ø90)
Ø32
90
80 540
Sheet Metal
32
200
30
Ø32
150
200
I.D. / O.D. Tools
30
GS-3000 : 680 Zs -axis Travel GS-3000L : 1,430
Unit : mm
GS-3000 Series Work Range 19
GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
MT#4
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 ) 460.5
200
Quill Stock 150
GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
Quill Stock 150 GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
15" Chuck ( Ø105 ) 12" Chuck ( Ø90 )
MT#4
10 70 30
MT#4
260 ( Y-axis ) 240 X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
66 59
Sheet Metal
90
200
30
Ø20
GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
200
460.5
150
10 85
MT#4
MT#5
Live Tooling
245 45 ( Y-axis ) 225 X -axis Travel : 300 ( Y-axis ) X -axis Travel : 280
15" Chuck ( Ø105) 12" Chuck ( Ø90 )
Ø40
200
90
540 ( Y-axis ) 520
32
Sheet Metal
20
30
40 80
150
I.D. / O.D. Tools
540 ( Y-axis ) 520
【 Live Tooling Turret 】/【 Y-axis 】
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 ) 460.5
Quill Stock 150
GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
460.5
Quill Stock 150 GS-3000 : 650 Tailstock Travel GS-3000L : 1,400
MT#5
Unit : mm
GS-3000 Series Work Range 【 Live Tooling Turret & Sub-spindle 】/【 Y-axis & Sub-spindle 】 I.D. / O.D. Tools GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
30
200
10 235 55 ( Y-axis ) 215
8" Chuck
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 )
30
GS-3000 : 680 Zs-axis Travel GS-3000L : 1,430
GS-3000 : 780 Z1 -axis Travel GS-3000L : 1,530 GS-3000 : 750 GS-3000L : 1,500
66 59 540 ( Y-axis ) 520
15" Chuck ( Ø90 ) 12" Chuck ( Ø105 )
8" Chuck
50.2
122 51 Spindle Nose ( Ø90 )
51.2
160 61 Spindle Nose ( Ø105 )
300
GS-3000 : 650 GS-3000L : 1,400
200
90
260 ( Y-axis ) 240 30 10 X -axis Travel : 300 70 ( Y-axis ) X -axis Travel : 280
Sheet Metal
30
Ø20
150
200
300
Live Tooling
GS-3000 : 650 GS-3000L : 1,400
X -axis Travel : 300 45 50 ( Y-axis ) X -axis Travel : 280
Ø32
Ø32
40
15" Chuck ( Ø105) 12" Chuck ( Ø90 )
Max : 120
200
90
80
32
540 ( Y-axis ) 520
Sheet Metal
150
30
GS-3000 : 680 Zs-axis Travel GS-3000L : 1,430
Unit : mm
Space Requirement
21 22
1,000
5,850
06
R5
R5
21 Coolant Tank
As Required
800
3,764
GS-2000 / GS-3000 : 1,915 GS-2000L / GS-3000L : 1,975
GS-2000 / GS-3000 : 835 GS-2000L / GS-3000L : 780
GS-2000 / GS-3000 : 3,550 GS-2000L / GS-3000L : 4,420
With Chip Conveyer
GS-2000 / GS-3000 : 1,265 GS-2000L / GS-3000L : 1,195
R3
71
Operator
1700
600 L : 6,720
Machine Layout
GS-2000 : 1,195 GS-3000 GS-2000L : 1,265 GS-3000L
GS-2000 / GS-3000 : 2,120 GS-2000L / GS-3000L : 2,200 GS-2000 / GS-3000 : 1,800 GS-2000L / GS-3000L : 1,870 GS-2000LY / GS-3000Y/ LY : 2,260
470
GS-2000 / GS-3000 : 3,550 GS-2000L / GS-3000L : 4,520 GS-2000 / GS-3000 : 3,080 GS-2000L / GS-3000L : 3,950
Unit : mm
Foot-Print GS-2000 / GS-3000
GS-2000L / GS-3000L
A
100
500
A
N0. Part NO.
1 2
LG-1022
Leveling Bolt
2
NA3000BA
Hex. Nut M30
3
LG-1021
Leveling Block
N0. Part NO.
1 2 3
Part Name
1
CA-1029Z Leveling Bolt
2
CA-1026
Hex. Nut M30
3
CA-1030
Leveling Block
100
3
Part Name
1
200
3,940
760
570
62.5
905
810
740
967.5
810
715
Top View
555
755 523
Operator
1,910
815
200
500
100
880
25
Top View
3,940
Lifting by Forklift
Insert Wood Block
GS-2000 / GS-3000 : 1,295 GS-2000 / GS-3000 : 1,010 GS-2000L / GS-3000L : 1,640 GS-2000L / GS-3000L : 1,360
Operator
Insert Wood Block
min. 50 700
GS-2000 / GS-3000 : 815 GS-2000L / GS-3000L : 740
Unit : mm
STANDARD & OPTIONAL FEATURES
O S O S O
O S O S O
RENISHAW HPRA tool presetter
Removeable
O
O
3 Kg/cm² 5 Kg/cm² 10 Kg/cm² 20 Kg/cm²
S O O C S O O O O
S O O C S O O O O
Right discharge
S O O O O O
S O O O O O
O O O O O O O O
O O O O O O O O
S S S S S S S S O
S S S S S S S S O
Hydraulic hollow cylinder for chuck
Hollow 3-jaws chuck & 1 set soft jaws
8" 10" 12" 15" 8" 10" 12" 15"
Hard jaws Collet chcuk Special work holding chuck In spindle work stopper Spindle liner ( guide bushing ) Foot switch for chuck operation Hydraulic quill & tailstock Dead center Live center
MT#3 MT#4 MT#4 MT#5
Foot switch for steady rest operation Two-stage programmable pressure
TURRET
Chuck clamping Tailstock thrust
MEASUREMENT COOLANT
Coolant pump High-pressure coolant system Roll-out coolant tank Oil skimmer Coolant flow switch Coolant level switch Coolant intercooler system
CHIP DISPOSAL
Chip conveyor with auto timer Chip cart with coolant drain Chuck air blow Tailstock air blow Coolant gun Oil mist collector
AUTOMATIC OPERATION SUPPORT Parts catcher Work-piece transport conveyor Bar feeder Bar feeder interface Gantry-type loader / unloader Auto door External M-code output
SAFETY Fully enclosed guarding Door interlock ( incl. Mechanical lock ) Impact resistant viewing window Tailstock stroke out-end check Chuck cylinder stroke out-end check Chuck cylinder check valve Low hydraulic pressure detection switch Over travel ( soft limit ) Load monitoring function*3
4 sets ( 8 ) 8 sets ( 16 )
Heat exchanger A/C cooling system
Complete hydraulic system Advanced auto lubrication system Foundation leveling & maintenance tool kit Emergency maintenance electrical part package Operation & maintenance manuals
FANUC CONTROL FUNCTIONS Display Graphic function Part program storage size O i -TF : each path 31 i : total Registerable programs Oi -TF : each path 31i : total
Tool offset pairs
8.4" color LCD 10.4" color LCD Standard Dynamic 512K bytes 1M bytes 2M bytes 4M bytes 8M bytes 400 1,000 4,000 99 128 200 400 499 999 2000 HRV 3
Servo HRV control Automatic data backup Synchronous / Composite control Inch / metric conversion Polar coordinate interpolation Cylindrical interpolation Multiple repetitive cycle Rigid tapping Unexpected disturbance torque detection function Spindle orientation Spindle speed fluctuation detection Embedded macro Spindle synchronous control Tool radius / Tool nose radius compensation Multi-language display Polygon turning Helical interpolation Direct drawing dimension programming Thread cutting retract Variable lead threading Multiple repetitive cycleⅡ Canned cycles for drilling Tool nose radius compensation Chamfering / Corner R Al contour controlⅠ Multi part program editing*4 Manual handle retrace Manual intervention and return External data input Addition of custom macro Increment system C Run hour & parts counter Auto power-off function RS-232 port Memory card input / output ( CF + USB ) Ethernet *1 Available for live tooling turret or Y-axis model. *2 Individual models may vary. *3 Cannot coexist with MANUAL GUIDE i *4 10.4" LCD option needed Specifications are subject to change without notice .
S S O S O S S S S S
F
10-station turret 12-station turret 12-station live tooling turret Tool holder & sleeve package Live tooling tool holders ( 0˚ x 2 , 90˚ x 2 )*1
WORK HOLDING
Electrical cabinet
S S O S O S S S S S
i 31
－ O S S*2 － O S S*2 O O C O O S O － S － O O O O
Rigid tapping & spindle orientation Disk brake for main spindle Cf-axis & disk brake for main spindle*1 Sub-spindle
Tri-color machine status light tower Work light External work light
00 -30
S*2 S*2 O － S*2 S*2 O － O O C O O S O S － O － O O O
Main spindle configuration
OTHERS
-T Oi
00 -30
S O C S O O O
Belt-drive Built-in Gear ( GS-3600 )
00 -20
00 -20
S O － S O O O
SPINDLE
23
GS
GS
GS
O : Option C : Contact GOODWAY
GS
S : Standard – : Not available
S O S O S O O – – S O – – S O – – – – S S O S S S S S S S S O S S S S O S S S S S S S O S O S S S S S S S S S
O S S O – S O O O – S O S – O O O O O S S O S S S S S S S S O S S S S O S S S S S S S S S O O S S S S S S S S
24
MACHINE SPECIFICATIONS CAPACITY
GS-2000 / L
GS-2600 / L
GS-2800 / L
Max. swing diameter ( door )
Ø 630 mm
Swing over saddle
Ø 800 mm
GS-3300 / L
Max. turning diameter
Ø 570 mm
Std. turning diameter
Standard turret : Ø 250 / Live tooling turret : Ø 278 mm
Max. turning length*1
780 / 1,530 mm
Chuck size
780 / 1,530 mm
780 / 1,530 mm
780 / 1,530 mm
GS-3600 / L
746 / 1,496 mm
8"
10"
10"
12"
15"
Ø 51 mm
Ø 65 mm
Ø 75 mm
Ø 90 mm
Ø 105 mm
Hole through spindle
Ø 65 mm
Ø 76 mm
Ø 90 mm
Ø 101 mm
Ø 121 mm
Spindle bearing diameter
Ø 100 mm
Ø 120 mm
Ø 130 mm
Ø 140 mm
Ø 160 mm
8"
10"
10"
12"
Bar capacity
SPINDLE
Hydraulic cylinder Spindle nose
A2-6
Motor output ( Cont. / 30 min. ) Spindle drive system Spindle speed ranges Spindle full output speed Spindle torque ( Cont. / 30 min. )
15"
A2-8
A2-11
15 / 18.5 kW ( Opt. 18.5 / 22 kW )
15 / 18.5 kW
18.5 / 22 kW
4,800 rpm
4,000 rpm
Belt-drive 3,500 rpm
3,000 rpm
2,500 rpm
460 rpm
383 rpm
335 rpm
403 rpm
261 rpm
311 / 384 N-m
374 / 461 N-m
428 / 527 N-m
438 / 521 N-m
677 / 805 N-m
C-AXIS SPINDLE ( OPTIONAL ) Drive type
Cf
C-axis rapids
33 rpm
X & Z AXES Max. X-axis travel
300 mm
Max. Z-axis travel
780 / 1,530 mm
X / Z axes rapids
30 m/min.
Slide way type
Hardened & Ground Box Ways
Feed rates
1 ~ 4,800 mm/min.
X / Z axes servo motor
4.5 / 4.5 kW
X-axis ball screw Ø [ pitch ]
Ø 36 mm [ 10 mm ]
Z-axis ball screw Ø [ pitch ]
Ø 36 mm [ 10 mm ] / Ø 40 mm [ 12 mm ]
X-axis thrust ( Cont. )
769 Kgf
Z-axis thrust ( Cont. )
1,409 / 1,174 Kgf
TURRET Stations
12 T
Indexing speed
0.3 sec. Adjacent / 0.8 sec. ( Single step )
Accuracy
Positioning : ± 0.00069º , Repeatability : ± 0.00027º
OD tool shank size
□ 25 mm
ID tool shank size
Ø 50 mm
LIVE TOOLING TURRET ( OPTIONAL ) Max. turning diameter Max. turning length*1
Ø 440 mm 750 / 1,517 mm
750 / 1,507 mm
731 / 1,480 mm
Live tooling stations
12 st.
Live tooling drive motor
4.5 kW
Indexing speed
725 / 1,475 mm
0.3 sec. Adjacent / 0.8 sec. ( Single step )
OD tool shank size ID tool shank size
□ 25 mm Ø 40 mm
Live tooling shank size
ER 32 ( Ø 20 mm )
Live tooling RPM range
4,000 rpm
Specifications are subject to change without notice. *1 Maximum turning length may vary, based on the chuck size chosen.
686 / 1,436 mm
25 Y-AXIS ( OPTIONAL )
GS-2000 / L
GS-2600 / L
GS-2800 / L
Max. turning diameter
GS-3300 / L
GS-3600 / L
Ø 400 mm
Max. Y-axis travel
100 mm = ± 50 mm
Y-axis rapids
10 m/min.
Feed rates
1 ~ 4,800 mm/min.
X / Y axes servo motor
4.5 / 4 kW
X-axis ball screw Ø / pitch
Ø 36 mm [ 10 mm ]
Y-axis ball screw Ø / pitch
Ø 32 mm [ 8 mm ]
X / Y axes thrust ( Cont. )
1,409 / 1,761 Kgf
TAILSTOCK
Quill center taper
Quill travel Tailstock base travel
Quill programmable tailstock : MT#3 ( Dead center , Quill diameter Ø 85 mm ) MT#4 ( Live center , Quill diameter Ø 85 mm )
Quill programmable tailstock : MT#4 ( Dead center , Quill diameter Ø 110 mm ) MT#5 ( Live center , Quill diameter Ø 120 mm )
Servo tailstock ( Opt. ) : MT#3 ( Dead center , Quill diameter Ø 80 mm ) MT#4 ( Live center ) Quill programmable tailstock : 120 mm
Quill programmable tailstock : 150 mm
Servo tailstock ( Opt. ) : —
Servo tailstock ( Opt. ) : —
Quill programmable tailstock : 780 / 1,530 mm Servo tailstock : 740 / 1,490 mm
Quill programmable tailstock : 650 / 1,400 mm Servo tailstock : 700 / 1,450 mm
Quill programmable tailstock : Yes / Yes Servo tailstock : — / Yes
Programmable quill / base
SUB-SPINDLE ( OPTIONAL ) Chuck size Hole through spindle Spindle bearing diameter
6"
8"
Ø 46 mm
Ø 55 mm
Ø 80 mm
Ø 100 mm
Spindle nose
A2-5
A2-6
Motor output
5.5 / 7.5 kW ( Cont. / 30 min. )
15 / 18.5 kW ( Cont. / 15 min. )
Spindle drive system
Built-in motor
Built-in motor
Spindle speed range
6,000 rpm
5,000 rpm
35 / 48 N-m ( Cont. / 30 min. )
95 / 118 N-m ( Cont. / 15 min. )
Spindle torque Zs-axis travel
680 / 1,430 mm
Zs-axis rapid
30 m/min.
Slide way type
Linear guide way
Zs-axis servo motor
3 kW
Zs-axis ball screw Ø [ pitch ]
Ø 36 mm [ 10 mm ] / Ø 40 mm [ 12 mm ]
Zs-axis thrust ( Cont. )
769 / 640 Kgf
GENERAL Repeatability on X-axis
± 0.003 mm
Repeatability on Z-axis
± 0.003 mm
Standard CNC control
FANUC Oi -TF ( Opt. 31i ) AC 200/220 / 40 KVA
Voltage / Power requirement
Hydraulic tank capacity
30 L
Coolant tank capacity
290 / 330 L
Coolant pump
0.7 kW ( 60 Hz ) rated at 3 bar ( 44 PSI )
Machine weight Dimensions L × W × H
6,500 / 8,500 Kg 3,550 x 2,120 x 1,800 / 4,520 x 2,200 x 1,870 mm Y-axis model : 3,550 x 2,120 x 2,260 / 4,520 x 2,200 x 2,260 mm
Specifications are subject to change without notice.
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GOODWAY MACHINE CORP. HEADQUARTERS Th
GOODWAYCNC.com
CENTRAL TAIWAN SCIENCE PARK BRANCH
GOODWAY MACHINE ( WUJIANG ) CO.,LTD No. 4888, East Lake Taihu Avenue, Wujiang Economic and Technological Development Zone, Jiangsu, China Sales Hotline : + 86-512-8286-8068 Service Hotline : + 86-512-8286-8066 FAX : + 86-512-8286-8620 E-mail : [email protected]
No.13, 5 Road,
No. 38, Keyuan Road,
Taichung Industrial Park,
Central Taiwan Science Park.Taichung,
Taichung City, 407, Taiwan.
Taichung City, 407, Taiwan.
E-mail : [email protected]
TEL : + 886-4-2463-6000 FAX : + 886-4-2463-9600
Copyright 2017 by Goodway Machine Corp. All right reserved G-GS-2000 GS-3000-EN-201702
