HG Hollow Shaft Precision

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HG+ – New hollow shaft precision The successor to our versatile hypoid gearhead with hollow shaft on one/both sides

HG+

HG+

Version Specifications

230

+

Positioning accuracy



Rigidity



Smooth-running



Speed capacity



Power density



Max. axial/radial forces



++



+++

See our website and our separate flyer for more information about our washdown solutions

Shrink disc

Options

Accessories

Plug-in drive coupling Washdown version ATEX version Food-grade grease

Shrink disc (see page 342)

The modular principle

Shaft with key

Smooth shaft

HG+

Hollow shaft

Closed cover

2 hollow shaft interfaces

231

HG+ 060 MF 1/2-stage 1-stage i

Ratio a) Max. acceleration torque

T2B

(max. 1000 cycles per hour)

Nominal output torque

T2N

(with n1N)

Emergency stop torque (permitted 1000 times during the service life of the gearhead)

Nominal input speed (with T2N and 20°C ambient temperature) b), c)

Max. continuous speed (with 20% T2N and 20°C ambient temperature)

Max. input speed Mean no load running torque

5

7

10

12

16

30

30

25

20

30

30

30

30

30

30

30

30

25

20

266

221

177

266

266

266

266

266

266

266

266

221

177

Nm

22

22

22

20

15

22

22

22

22

22

22

22

22

20

15

in.lb

195

195

195

177

133

195

195

195

195

195

195

195

195

177

133

50

50

45

40

50

50

50

50

50

50

50

50

45

40

443

443

398

354

443

443

443

443

443

443

443

443

398

354

n1Nrpm

2500

2700

3000

3000

3000

4400

4400

4400

4400

4400

4400

4400

4800

5500

5500

n1Ncymrpm

3000

3500

4000

3500

3500

5000

5000

5000

5000

5000

5000

5000

5000

5500

5500

n1Maxrpm

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

Nm

1.3

1.2

1.1

1.3

1.2

0.2

0.2

0.2

0.2

0.2

0.2

0.1

0.1

0.1

0.1

in.lb

11.5

10.6

9.7

11.5

10.6

1.8

1.8

1.8

1.8

1.8

1.8

0.9

0.9

0.9

0.9

≤5

Nm/ arcmin

2.2

2.3

2.4

2.2

1.9

2.3

2.3

2.3

2.3

2.3

2.3

2.3

2.4

2.2

1.9

in b/ arcmin

19

20

21

19

17

20

20

20

20

20

20

20

21

19

17

N

2400

lbf

540

N

2700

lbf

608

Nm

251

in.lb

2220

(For calculation, see the Chapter “Information”)

Lhh

Weight incl. standard adapter plate

m

96

94 > 20000

kg

2.9

3.2

lbm

6.4

7.1

LPAdB(A)

≤ 64

°C

+90

Max. permitted housing temperature Ambient temperature

F

194

°C

0 to +40

F

32 to 104

Lubrication

Lubricated for life

Paint

Blue RAL 5002

Direction of rotation

Motor and gearhead opposite directions

Protection class

IP 65 B

11

J1

(relates to the drive) Clamping hub diameter [mm]

C E

14 19

J1 J1

kgcm2

0.09

0.09

0.07

0.07

0.06

0.06

0.06

0.06

0.06

0.06

0.08

0.08

0.07

0.06

0.06

0.06

0.05

0.05

0.05

0.05

0.34

0.20

0.20

0.19

0.19

0.18

0.18

0.17

0.17

0.17

0.17

0.32

0.30

0.18

0.18

0.17

0.16

0.16

0.16

0.15

0.15

0.15

0.15

0.75

0.71

0.70

0.66

0.63

0.62































kgcm2

0.52

0.44

0.40

0.36

10 3 in lb s2

0.46

0.39

0.35

kgcm2

0.87

0.79

10 3 in lb s2

0.77

0.70

10 3 in lb s2

Please contact us for information on the best configuration for S1 conditions of use (continuous operation).

Other ratios available on request Higher speeds are possible if the nominal torque is reduced c) For higher ambient temperatures, please contact us d) Idling torques decrease during operation e) Refers to center of the output shaft or flange a)

b)

All technical data for front output side applies. Please request information for rear output side versions.

232

100

266

η%

Moment of inertia

70

30

Efficiency at full load

(with n1 = 3000 rpm no load)

50

266

M2KMax

Operating noise

40

in.lb

Max. tilting moment

Service life

35

40

F2RMax

Max. radial force e)

28

354

F2AMax

e)

25

in.lb

Ct21 

Torsional rigidity

20

Nm

jtarcmin

Max. torsional backlash

Max. axial force

4

Nm

T2Not

T012

(with n1 = 3000 rpm and 20°C gearhead temperature) d)

3

2-stage

View A A

1-stage:

A

2-stage:

HG+

Alternatives: Single output shaft See technical data sheet for available clamping hub diameters (mass moment of inertia). Dimensions available on request. Non-tolerated dimensions ±1 mm 1) Check motor shaft fit. 2) Min./Max. permissible motor shaft length. Longer motor shafts are adaptable, please contact us. 3) The dimensions depend on the motor. 4) Smaller motor shaft diameter is compensated by a bushing with a minimum thickness of 1 mm. 5) Tolerance h6 for mounted shaft.

!

Motor mounting according to operating manual

233

HG+ 075 MF 1/2-stage 1-stage i

Ratio a) Max. acceleration torque

T2B

(max. 1000 cycles per hour)

Nominal output torque

T2N

(with n1N)

Emergency stop torque (permitted 1000 times during the service life of the gearhead)

Nominal input speed (with T2N and 20°C ambient temperature) b), c)

Max. continuous speed (with 20?% T2N and 20°C ambient temperature)

Max. input speed Mean no load running torque

5

7

10

12

16

70

70

60

50

70

70

70

70

70

70

70

70

60

50

620

531

443

620

620

620

620

620

620

620

620

531

443

Nm

50

50

50

45

40

50

50

50

50

50

50

50

50

45

40

in.lb

443

443

443

398

354

443

443

443

443

443

443

443

443

398

354

115

115

110

100

115

115

115

115

115

115

115

115

110

100

1018

1018

974

885

1018

1018

1018

1018

1018

1018

1018

1018

974

885

n1Nrpm

2300

2500

2800

2800

2800

3500

3500

3500

3500

3500

3500

3500

3800

4500

4500

n1Ncymrpm

3000

3500

4000

3500

3500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

n1Maxrpm

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

Nm

2.2

1.9

1.7

2.2

2.0

0.3

0.3

0.2

0.2

0.2

0.2

0.1

0.1

0.1

0.1

in.lb

19

17

15

19

18

2.7

2.7

1.8

1.8

1.8

1.8

0.9

0.9

0.9

0.9

≤4

Nm/ arcmin

5.3

5.9

6.7

6.6

6.5

5.9

5.9

5.9

5.9

5.9

5.9

5.9

6.7

6.6

6.5

in b/ arcmin

47

52

60

58

57

52

52

52

52

52

52

52

59

58

58

N

3400

lbf

765

N

4000

lbf

900

Nm

437

in.lb

3867

(For calculation, see the Chapter “Information”)

Lhh

Weight incl. standard adapter plate

m

96

94 > 20000

kg

4.8

5.1

lbm

10.6

11.3

LPAdB(A)

≤ 66

°C

+90

Max. permitted housing temperature Ambient temperature

F

194

°C

0 to +40

F

32 to 104

Lubrication

Lubricated for life

Paint

Blue RAL 5002

Direction of rotation

Motor and gearhead opposite directions

Protection class

IP 65 C

14

J1

(relates to the drive) Clamping hub diameter [mm]

E H

19 28

J1 J1

kgcm2

0.28

0.27

0.23

0.23

0.20

0.20

0.18

0.18

0.18

0.18

0.25

0.24

0.21

0.20

0.18

0.18

0.16

0.16

0.16

0.16

0.90

0.73

0.71

0.68

0.67

0.63

0.62

0.63

0.63

0.63

0.63

0.84

0.79

0.64

0.63

0.60

0.59

0.55

0.55

0.56

0.55

0.55

0.55

2.47

2.36

2.31

2.19

2.09

2.04































kgcm2

1.46

1.19

1.06

0.95

10 3 in lb s2

1.29

1.05

0.94

kgcm2

2.86

2.60

10 3 in lb s2

2.53

2.30

10 3 in lb s2

Please contact us for information on the best configuration for S1 conditions of use (continuous operation).

Other ratios available on request Higher speeds are possible if the nominal torque is reduced c) For higher ambient temperatures, please contact us d) Idling torques decrease during operation e) Refers to center of the output shaft or flange a)

b)

All technical data for front output side applies. Please request information for rear output side versions.

234

100

620

η%

Moment of inertia

70

70

Efficiency at full load

(with n1 = 3000 rpm no load)

50

620

M2KMax

Operating noise

40

in.lb

Max. tilting moment

Service life

35

95

F2RMax

Max. radial force e)

28

841

F2AMax

e)

25

in.lb

Ct21 

Torsional rigidity

20

Nm

jtarcmin

Max. torsional backlash

Max. axial force

4

Nm

T2Not

T012

(with n1 = 3000 rpm and 20°C gearhead temperature) d)

3

2-stage

View A A

1-stage:

A

2-stage:

HG+

Alternatives: Single output shaft See technical data sheet for available clamping hub diameters (mass moment of inertia). Dimensions available on request. Non-tolerated dimensions ±1 mm 1) Check motor shaft fit. 2) Min./Max. permissible motor shaft length. Longer motor shafts are adaptable, please contact us. 3) The dimensions depend on the motor. 4) Smaller motor shaft diameter is compensated by a bushing with a minimum thickness of 1 mm. 5) Tolerance h6 for mounted shaft.

!

Motor mounting according to operating manual

235

HG+ 100 MF 1/2-stage 1-stage i

Ratio a) Max. acceleration torque

T2B

(max. 1000 cycles per hour)

Nominal output torque

T2N

(with n1N)

Emergency stop torque (permitted 1000 times during the service life of the gearhead)

Nominal input speed (with T2N and 20°C ambient temperature) b), c)

Max. continuous speed (with 20% T2N and 20°C ambient temperature)

Max. input speed Mean no load running torque

5

7

10

12

16

170

170

145

125

170

170

170

170

170

170

170

170

145

125

1505

1283

1106

1505

1505

1505

1505

1505

1505

1505

1505

1283

1106

Nm

100

100

100

90

80

100

100

100

100

100

100

100

100

90

80

in.lb

885

885

885

797

708

885

885

885

885

885

885

885

885

797

708

260

260

255

250

260

260

260

260

260

260

260

260

255

250

2301

2301

2257

2213

2301

2301

2301

2301

2301

2301

2301

2301

2257

2213

n1Nrpm

2200

2400

2700

2500

2500

3100

3100

3100

3100

3100

3100

3100

3500

4200

4200

n1Ncymrpm

3000

3400

3800

3400

3400

4000

4000

4000

4000

4000

4000

4000

4000

4200

4200

n1Maxrpm

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

Nm

4.2

3.3

2.5

3.9

3.1

0.7

0.7

0.6

0.4

0.4

0.3

0.2

0.2

0.2

0.2

in.lb

37

29

22

35

27

6.2

6.2

5.3

3.5

3.5

2.7

1.8

1.8

1.8

1.8

≤4

Nm/ arcmin

10.7

12.1

14.0

14.2

14.4

12.1

12.1

12.1

12.1

12.1

12.1

12.1

14.0

14.2

14.4

in b/ arcmin

95

107

124

126

127

107

107

107

107

107

107

107

124

126

127

N

5700

lbf

1283

N

6300

lbf

1418

Nm

833

in.lb

7370

(For calculation, see the Chapter “Information”)

Lhh

Weight incl. standard adapter plate

m

96

94 > 20000

kg

9.3

9.5

lbm

21

21

LPAdB(A)

≤ 66

°C

+90

Max. permitted housing temperature Ambient temperature

F

194

°C

0 to +40

F

32 to 104

Lubrication

Lubricated for life

Paint

Blue RAL 5002

Direction of rotation

Motor and gearhead opposite directions

Protection class

IP 65 E

19

J1

(relates to the drive) Clamping hub diameter [mm]

G

24

J1

H

28

J1

K

38

J1

kgcm2



10 3 in lb s2

kgcm2



















kgcm2

4.64

3.80

3.34

2.98

2.79

10 3 in lb s2

4.10

3.36

2.95

2.64

2.47

kgcm2

11.8

11.0

10.6

10.2

10.0

10 3 in lb s2

10.4

9.73

9.34

9.04

8.88

10 3 in lb s2

Please contact us for information on the best configuration for S1 conditions of use (continuous operation).

236

100

1505

η%

Moment of inertia

70

170

Efficiency at full load

(with n1 = 3000 rpm no load)

50

1505

M2KMax

Operating noise

40

in.lb

Max. tilting moment

Service life

35

220

F2RMax

Max. radial force e)

28

1947

F2AMax

e)

25

in.lb

Ct21 

Torsional rigidity

20

Nm

jtarcmin

Max. torsional backlash

Max. axial force

4

Nm

T2Not

T012

(with n1 = 3000 rpm and 20°C gearhead temperature) d)

3

2-stage

1.02

0.97

0.86

0.84

0.75

0.74

0.69

0.69

0.68

0.68

0.91

0.86

0.76

0.74

0.66

0.66

0.61

0.61

0.60

0.60

2.59

2.54

2.42

2.40

2.31

2.30

2.26

2.25

2.25

2.25

2.29

2.25

2.14

2.13

2.05

2.04

2.00

1.99

1.99

1.99









































Other ratios available on request Higher speeds are possible if the nominal torque is reduced c) For higher ambient temperatures, please contact us d) Idling torques decrease during operation e) Refers to center of the output shaft or flange a)

b)

All technical data for front output side applies. Please request information for rear output side versions.

View A A

1-stage:

A

2-stage:

HG+

Alternatives: Single output shaft See technical data sheet for available clamping hub diameters (mass moment of inertia). Dimensions available on request. Non-tolerated dimensions ±1 mm 1) Check motor shaft fit. 2) Min./Max. permissible motor shaft length. Longer motor shafts are adaptable, please contact us. 3) The dimensions depend on the motor. 4) Smaller motor shaft diameter is compensated by a bushing with a minimum thickness of 1 mm. 5) Tolerance h6 for mounted shaft.

!

Motor mounting according to operating manual

237

HG+ 140 MF 1/2-stage 1-stage i

Ratio a) Max. acceleration torque

T2B

(max. 1000 cycles per hour)

Nominal output torque

T2N

(with n1N)

Emergency stop torque (permitted 1000 times during the service life of the gearhead)

Nominal input speed (with T2N and 20°C ambient temperature) b), c)

Max. continuous speed (with 20% T2N and 20°C ambient temperature)

Max. input speed Mean no load running torque

4

5

7

10

12

16

300

300

300

250

210

300

300

300

300

300

300

300

300

250

210

2655

2655

2213

1859

2655

2655

2655

2655

2655

2655

2655

2655

2213

1859

Nm

190

190

190

175

160

190

190

190

190

190

190

190

190

175

160

in.lb

1682

1682

1682

1549

1416

1682

1682

1682

1682

1682

1682

1682

1682

1549

1416

500

500

450

400

500

500

500

500

500

500

500

500

450

400

4425

3983

3540

4425

4425

4425

4425

4425

4425

4425

4425

3983

3540

n1Nrpm

1900

2000

2200

2000

2000

2900

2900

2900

2900

2900

2900

2900

3200

3200

3900

n1Ncymrpm

2500

2800

3100

2800

2800

4000

4000

4000

4000

4000

4000

4000

4200

4200

4200

n1Maxrpm

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

4500

Nm

7.7

5.7

5.0

8.3

6.1

1.5

1.0

0.8

0.6

0.6

0.4

0.4

0.3

0.3

0.3

in.lb

68

50

44

73

54

13.3

8.9

7.1

5.3

5.3

3.5

3.5

2.7

2.7

2.7

F2RMax

≤4

Nm/ arcmin

32

36

41

39

38

36

36

36

36

36

36

36

41

39

38

in b/ arcmin

287

321

360

346

337

319

319

319

319

319

319

319

363

345

336

N

9900

lbf

2228

N

9500

lbf

2138

Nm

1692

in.lb

14974

Efficiency at full load

η%

(For calculation, see the Chapter “Information”)

Lhh

Weight incl. standardadapter plate

m

96

94 > 20000

kg

22.6

24

lbm

50

53

LPAdB(A)

≤ 68

°C

+90

Max. permitted housing temperature Ambient temperature

F

194

°C

0 to +40

F

32 to 104

Lubrication

Lubricated for life

Paint

Blue RAL 5002

Direction of rotation

Motor and gearhead opposite directions

Protection class

IP 65 G

24

J1

Clamping hub diameter [mm]

K

38

J1

kgcm2

4.20

3.84

3.27

3.16

2.78

2.73

2.48

2.45

2.43

2.42

3.71

3.40

2.90

2.80

2.46

2.41

2.20

2.17

2.15

2.14

12.8

11.1

10.7

10.2

10.1

9.69

9.64

9.39

9.37

9.34

9.33

11.3

9.83

9.51

9.01

8.92

8.58

8.53

8.31

8.29

8.27

8.26











kgcm2

25.0

19.1

16.3

14.1

10 3 in lb s2

22.1

16.9

14.4

12.4

10 3 in lb s2

Please contact us for information on the best configuration for S1 conditions of use (continuous operation).

Other ratios available on request Higher speeds are possible if the nominal torque is reduced For higher ambient temperatures, please contact us d) Idling torques decrease during operation e) Refers to center of the output shaft or flange a)

b) c)

All technical data for front output side applies. Please request information for rear output side versions.

238

100

2655

M2KMax

(relates to the drive)

70

in.lb

Max. tilting moment

Moment of inertia

50

4425

F2AMax

(with n1 = 3000 rpm no load)

40

400

Max. axial force e)

Operating noise

35

3540

Ct21 

Service life

28

in.lb

Torsional rigidity

Max. radial force e)

25

Nm

jtarcmin

Max. torsional backlash

20

Nm

T2Not

T012

(with n1 = 3000 rpm and 20°C gearhead temperature) d)

3

2-stage

View A A

1-stage:

A

2-stage:

HG+

Alternatives: Single output shaft See technical data sheet for available clamping hub diameters (mass moment of inertia). Dimensions available on request. Non-tolerated dimensions ±1 mm 1) Check motor shaft fit. 2) Min./Max. permissible motor shaft length. Longer motor shafts are adaptable, please contact us. 3) The dimensions depend on the motor. 4) Smaller motor shaft diameter is compensated by a bushing with a minimum thickness of 1 mm. 5) Tolerance h6 for mounted shaft.

!

Motor mounting according to operating manual

239

HG+ 180 MF 1/2-stage 1-stage i

Ratio a) Max. acceleration torque

T2B

(max. 1000 cycles per hour)

Nominal output torque Emergency stop torque (permitted 1000 times during the service life of the gearhead)

Nominal input speed (with T2N and 20°C ambient temperature) b), c)

Max. continuous speed (with 20% T2N and 20°C ambient temperature)

Max. input speed Mean no load running torque

5

7

10

12

16

640

640

640

550

470

640

640

640

640

640

640

640

640

550

470

5664

5664

4868

4160

5664

5664

5664

5664

5664

5664

5664

5664

4868

4160

400

380

360

400

400

400

400

400

400

400

400

380

360

3540

3363

3186

3540

3540

3540

3540

3540

3540

3540

3540

3363

3186

Nm

900

1050

1050

970

900

1050

1050

1050

1050

1050

1050

1050

1050

970

900

in.lb

7965

9293

9293

8585

7965

9293

9293

9293

9293

9293

9293

9293

9293

8585

7965

n1Nrpm

1600

1800

2000

1800

1800

2700

2700

2700

2700

2700

2700

2700

2900

3200

3400

n1Ncymrpm

2000

2400

2800

2500

2500

3500

3500

3500

3500

3500

3500

3500

3500

3800

3800

n1Maxrpm

4000

4000

4000

4000

4000

4000

4000

4000

4000

4000

4000

4000

4000

4000

4000

Nm

16.0

13.0

11.0

16.5

14.0

3.3

2.5

2.0

1.8

1.4

1.3

1.0

1.0

1.0

1.0

in.lb

142

115

97

146

124

29.2

22.1

17.7

15.9

12.4

11.5

8.9

8.9

8.9

8.9

T2Not

F2RMax

≤4

Nm/ arcmin

71

80

91

89

88

80

80

80

80

80

80

80

91

89

88

in b/ arcmin

633

711

803

791

780

708

708

708

708

708

708

708

805

788

779

N

14200

lbf

3195

N

14700

lbf

3308

Nm

3213

in.lb

28435

Efficiency at full load

η%

(For calculation, see the Chapter “Information”)

Lhh

Weight incl. standardadapter plate

m

96

94 > 20000

kg

45.4

47

lbm

100

104

LPAdB(A)

≤ 68

°C

+90

Max. permitted housing temperature Ambient temperature

F

194

°C

0 to +40

F

32 to 104

Lubrication

Lubricated for life

Paint

Blue RAL 5002

Direction of rotation

Motor and gearhead opposite directions

Protection class

IP 65 K

38

J1

(relates to the drive)

M

48

J1

kgcm2

15.3

13.9

12.3

12.0

10.9

10.7

10.1

10.0

9.95

9.91

13.5

12.3

10.9

10.6

9.65

9.48

8.96

8.88

8.80

8.77

29.7

30.0

28.7

27.0

26.7

25.6

25.4

24.8

24.7

24.7

24.6

26.3

26.6

25.4

23.9

23.6

22.7

22.5

22.0

21.9

21.8

21.8











kgcm2

73.3

51.6

42.1

34.0

10 3 in lb s2

64.9

45.6

37.3

30.1

10 3 in lb s2

Please contact us for information on the best configuration for S1 conditions of use (continuous operation).

Other ratios available on request Higher speeds are possible if the nominal torque is reduced For higher ambient temperatures, please contact us d) Idling torques decrease during operation e) Refers to center of the output shaft or flange a)

b) c)

All technical data for front output side applies. Please request information for rear output side versions.

240

100

5664

M2KMax

Clamping hub diameter [mm]

70

in.lb

Max. tilting moment

Moment of inertia

50

400

F2AMax

(with n1 = 3000 rpm no load)

40

3540

Max. axial force e)

Operating noise

35

400

Ct21 

Service life

28

3540

Torsional rigidity

Max. radial force e)

25

Nm

jtarcmin

Max. torsional backlash

20

in.lb

T012

(with n1 = 3000 rpm and 20°C gearhead temperature) d)

4

Nm

T2N

(with n1N)

3

2-stage

View A A

1-stage:

A

2-stage:

HG+

Alternatives: Single output shaft See technical data sheet for available clamping hub diameters (mass moment of inertia). Dimensions available on request. Non-tolerated dimensions ±1 mm 1) Check motor shaft fit. 2) Min./Max. permissible motor shaft length. Longer motor shafts are adaptable, please contact us. 3) The dimensions depend on the motor. 4) Smaller motor shaft diameter is compensated by a bushing with a minimum thickness of 1 mm. 5) Tolerance h6 for mounted shaft.

!

Motor mounting according to operating manual

241

alpha HG+

WITTENSTEIN, Inc. 1249 Humbracht Circle Bartlett, IL 60103, USA

Tel +1 630 540 5300 Fax +1 630 736 6100

[email protected] www.wittenstein-us.com