High Density Pin and Socket Printed Circuit Board Connectors
KGA Series
High Density Pin and Socket Printed Circuit Board Connectors • Two styles - Plug (with pins) to receptacle (with sockets) - Pins (bed of nails) to receptacle (with sockets) • Alignment pins and keying optional2 • Plugs and carriers have male contacts • Receptacles have female contacts • 0.018 [0.45] diameter pins • Two rows on 0.100 x 0.100 [2.54 x 2.54] centers • Parallel board connectors • As little as 0.240 [6.10] or 0.480 [12.20] between boards
General Specifications Number Contacts
4 – 90 (even numbers only)
Contact Diameter
0.018 [0.45]
Current Rating
2.5 Amps
Contact Resistance
< 8 milliohms
Insertion / Extraction Force
0.30 – 2.0 oz. per contact
Contact Life Cycles
100,000 per contact
Breakdown Voltage Between Contacts
> 1200V RMS
Dielectric Withstanding Voltage
900V RMS
Insulation Resistance
> 105 Megohms
Temperature Rating
-55° C to 125° C
Insulator Material
LCP material, Vectra E130i 30% glass Color: Natural -55º C to 160º C
Temperature Rating
Connector Dimensions Plug
Mating half of plug and receptacle
Contact Material Plating
Beryllium copper (pin) Beryllium copper wires and brass body (socket)
Guide Hardware
Stainless steel or brass, nickel plated
Plating Reference Male Pins:
TH = 50µin gold (min) over nickel TBH = Hot solder dip over 50µin gold (min) over nickel (straight D Style only)
Female Sockets:
TAH = 50µin gold (min over nickel on mating surface, gold flashover nickel on termination TABH = 50µin gold (min over nickel on mating surface, tin/lead over nickel on termination (straight D style only)
Receptacle
Standard Sizes Number of Contacts
22
24
44
46
66
68
90
Dimension A
1.00 [25.40]
1.10 [27.94]
2.10 [53.34]
2.20 [55.88]
3.20 [81.28]
3.30 4.40 [83.82] [111.76]
Dimension B ± 0.020 [0.50]
1.100 [27.94]
1.200 [30.48]
2.200 [55.88]
2.300 [58.42]
3.300 [83.82]
3.400 4.500 [86.36] [114.30]
NOTES: 1) Standoffs location will vary depending on the number of contact positions. 2) Keying is accomplished by locating guide pins in different positions.
Dimensions are in inches [mm] www.hypertronics.com
3 / 85
KGA Series Pin Carrier Dimensions
Terminal Styles Ref.
Pin Carrier
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
D Straight dip solder
R Crimp accepts 22, 24 and 26 AWG Wire Stripped Back 0.173 [4.40]
S Solder cup accepts up to 22 AWG Wire Stripped Back 0.125 [3.20]
NOTES: 1) All tails are ± 0.015 [0.04] long. 2) Crimp contacts will be shipped unmounted.
Dimensions are in inches [mm]
3 / 86
www.hypertronics.com
KGA Series Mounting Styles Ref.
Pin Carrier
Plug
Receptacle
Pin Carrier
Plug
Receptacle
00 No mounting hardware
11
Mounting Dimensions (Top of Board) Mother Board Application Style 00 and 11 (Receptacle)
Number of Contacts (N)
22
24
44
46
66
68
90
Dimension A
1.000 [25.40]
1.100 [27.94]
2.100 [53.34]
2.200 [55.88]
3.200 [81.28]
3.300 [83.82]
4.400 [111.76]
NOTE: 1) 9.5 oz. in torque.
Dimensions are in inches [mm] www.hypertronics.com
3 / 87
KGA Series Assembly Method with Pin Carrier 1. Remove guide pins from carrier and install on printed circuit board.
2. Place carrier on printed circuit board using guide pins for alignment; solder contacts on under side of board.
3. Lift carrier straight up off of printed circuit board. This will leave contacts permanently in place, ready for mating. (Disposable pin carrier may be used as a pin protector.)
4. Assembly permits mating of 2 printed circuit boards in the least amount of space.
Typical Applications 0.480 12.20
Printed Circuit Board to Printed Circuit Board – Thick Parallel Sandwich for tall board components [Mounting Style 00 to 00]
Cable to Printed Circuit Board [Mounting Style 00 to 00]
0.240 [6.10]
Printed Circuit Board to Printed Circuit Board – Thin Parallel Sandwich for maximum density [Mounting Style 00 to 00 (Carrier)]
Chassis to Chassis [Mounting Style 11 to 11]
Dimensions are in inches [mm]
3 / 88
www.hypertronics.com
KGA Series Ordering Information
KGA
22
B
P
D
11
KGA
22
B
E
D
11
TH-
P2-21
-
H1-22
-
P1-22
-
H2-21
Example of Mating Connector
Number of Contacts
TABH
Any even number of contact positions up to 90
Guide Hole Locations1 Insulator
P = Plug E = Receptacle A = Pin carrier
Guide Pin Locations1 Contact Terminal Style
D = Straight solder dip R = Crimp S = Solder cup
Mounting Style1
= 11 Use “00” if hardware is not required
Plating
KGA Series Replacement Contact Part Numbers
TH, TABH, TAH
Accessories
Ref.
Standard Pins
Standard Sockets
R
YPN005-012H
YSK005-005AH
S
YPN005-005H
YSK005-006AH
D
YPN005-004H
YSK005-001AH
D (Pin carrier)
YPN005-001
N/A
Crimp Tool ....................................AFM8 or (M22520/2-01) Positioner ............................................................SS1.0045 Insertion Tool..............................................S/MONT1.0045
NOTE: 1) Style 11 uses 2 contact position for guide pin. For a mated pair, holes and guides must be complementary (e.g., if position 1 in the plug has a guide pin then, position 1 in the receptacle must have a guide hole, etc.). If omitted, connectors will be shipped fully loaded without guiding hardware.
Dimensions are in inches [mm] www.hypertronics.com
3 / 89
High Density Pin and Socket Printed Circuit Board Connectors • Two styles - Plug (with pins) to receptacle (with sockets) - Pins (bed of nails) to receptacle (with sockets) • Alignment pins and keying optional2 • Plugs and carriers have male contacts • Receptacles have female contacts • 0.018 [0.45] diameter pins • Two rows on 0.100 x 0.100 [2.54 x 2.54] centers • Parallel board connectors • As little as 0.240 [6.10] or 0.480 [12.20] between boards
General Specifications Number Contacts
4 – 90 (even numbers only)
Contact Diameter
0.018 [0.45]
Current Rating
2.5 Amps
Contact Resistance
< 8 milliohms
Insertion / Extraction Force
0.30 – 2.0 oz. per contact
Contact Life Cycles
100,000 per contact
Breakdown Voltage Between Contacts
> 1200V RMS
Dielectric Withstanding Voltage
900V RMS
Insulation Resistance
> 105 Megohms
Temperature Rating
-55° C to 125° C
Insulator Material
LCP material, Vectra E130i 30% glass Color: Natural -55º C to 160º C
Temperature Rating
Connector Dimensions Plug
Mating half of plug and receptacle
Contact Material Plating
Beryllium copper (pin) Beryllium copper wires and brass body (socket)
Guide Hardware
Stainless steel or brass, nickel plated
Plating Reference Male Pins:
TH = 50µin gold (min) over nickel TBH = Hot solder dip over 50µin gold (min) over nickel (straight D Style only)
Female Sockets:
TAH = 50µin gold (min over nickel on mating surface, gold flashover nickel on termination TABH = 50µin gold (min over nickel on mating surface, tin/lead over nickel on termination (straight D style only)
Receptacle
Standard Sizes Number of Contacts
22
24
44
46
66
68
90
Dimension A
1.00 [25.40]
1.10 [27.94]
2.10 [53.34]
2.20 [55.88]
3.20 [81.28]
3.30 4.40 [83.82] [111.76]
Dimension B ± 0.020 [0.50]
1.100 [27.94]
1.200 [30.48]
2.200 [55.88]
2.300 [58.42]
3.300 [83.82]
3.400 4.500 [86.36] [114.30]
NOTES: 1) Standoffs location will vary depending on the number of contact positions. 2) Keying is accomplished by locating guide pins in different positions.
Dimensions are in inches [mm] www.hypertronics.com
3 / 85
KGA Series Pin Carrier Dimensions
Terminal Styles Ref.
Pin Carrier
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
D Straight dip solder
R Crimp accepts 22, 24 and 26 AWG Wire Stripped Back 0.173 [4.40]
S Solder cup accepts up to 22 AWG Wire Stripped Back 0.125 [3.20]
NOTES: 1) All tails are ± 0.015 [0.04] long. 2) Crimp contacts will be shipped unmounted.
Dimensions are in inches [mm]
3 / 86
www.hypertronics.com
KGA Series Mounting Styles Ref.
Pin Carrier
Plug
Receptacle
Pin Carrier
Plug
Receptacle
00 No mounting hardware
11
Mounting Dimensions (Top of Board) Mother Board Application Style 00 and 11 (Receptacle)
Number of Contacts (N)
22
24
44
46
66
68
90
Dimension A
1.000 [25.40]
1.100 [27.94]
2.100 [53.34]
2.200 [55.88]
3.200 [81.28]
3.300 [83.82]
4.400 [111.76]
NOTE: 1) 9.5 oz. in torque.
Dimensions are in inches [mm] www.hypertronics.com
3 / 87
KGA Series Assembly Method with Pin Carrier 1. Remove guide pins from carrier and install on printed circuit board.
2. Place carrier on printed circuit board using guide pins for alignment; solder contacts on under side of board.
3. Lift carrier straight up off of printed circuit board. This will leave contacts permanently in place, ready for mating. (Disposable pin carrier may be used as a pin protector.)
4. Assembly permits mating of 2 printed circuit boards in the least amount of space.
Typical Applications 0.480 12.20
Printed Circuit Board to Printed Circuit Board – Thick Parallel Sandwich for tall board components [Mounting Style 00 to 00]
Cable to Printed Circuit Board [Mounting Style 00 to 00]
0.240 [6.10]
Printed Circuit Board to Printed Circuit Board – Thin Parallel Sandwich for maximum density [Mounting Style 00 to 00 (Carrier)]
Chassis to Chassis [Mounting Style 11 to 11]
Dimensions are in inches [mm]
3 / 88
www.hypertronics.com
KGA Series Ordering Information
KGA
22
B
P
D
11
KGA
22
B
E
D
11
TH-
P2-21
-
H1-22
-
P1-22
-
H2-21
Example of Mating Connector
Number of Contacts
TABH
Any even number of contact positions up to 90
Guide Hole Locations1 Insulator
P = Plug E = Receptacle A = Pin carrier
Guide Pin Locations1 Contact Terminal Style
D = Straight solder dip R = Crimp S = Solder cup
Mounting Style1
= 11 Use “00” if hardware is not required
Plating
KGA Series Replacement Contact Part Numbers
TH, TABH, TAH
Accessories
Ref.
Standard Pins
Standard Sockets
R
YPN005-012H
YSK005-005AH
S
YPN005-005H
YSK005-006AH
D
YPN005-004H
YSK005-001AH
D (Pin carrier)
YPN005-001
N/A
Crimp Tool ....................................AFM8 or (M22520/2-01) Positioner ............................................................SS1.0045 Insertion Tool..............................................S/MONT1.0045
NOTE: 1) Style 11 uses 2 contact position for guide pin. For a mated pair, holes and guides must be complementary (e.g., if position 1 in the plug has a guide pin then, position 1 in the receptacle must have a guide hole, etc.). If omitted, connectors will be shipped fully loaded without guiding hardware.
Dimensions are in inches [mm] www.hypertronics.com
3 / 89
