High Performance Plastics for the Oil and Gas Industry Composites ...
Röchling high performance plastics – used throughout the oil and gas industry
Quality – Our products and service meet our customer’s requirements. Diablo-style rollers
Wire rope sheave in Sustamid® 6G Mo
Innovation – Röchling leads the field in technological development of products, applications and processes. This allows us to work with our customers and offer solutions for them.
Global perspective Röchling has a presence in over 60 sites and 20 countries. Many of our customers require Röchling to be available in their chosen geographical location. We are happy to comply with this as it only helps to build our relationships further with our clients. With decades of expertise in conjunction with our high quality standards, you the customer can expect a high level of service to meet your demands now and in the future. Röchling Engineering Plastics (UK) Ltd Waterwells Business Park Gloucester GL2 2AA United Kingdom Tel: +44 1452 727900 Fax: +44 1452 728056 e-mail: [email protected] Web: www.roechling-plastics.co.uk
PEEK seal ring
Winch drum shell in Sustamid® 6G Mo PEEK tubular profile
Fibre reinforced fasteners, Durostone®
Comanche ROV – photo courtesy of Forum Energy Technology (Sub-Atlantic)
Wellhead protector Sustamid® 6G
New generation centraliser for heated pipeline
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Cover photos: Offshore wind farm – Siemens press picture. Comanche ROV – Courtesy of Forum Energy Technology (Sub-Atlantic)
Competence, Quality and Innovation. Competence – At Röchling we believe we are leaders in the plastics business. Our group covers the full range of quality plastics and all major plastic processing technics.
High Performance Plastics for the Oil and Gas Industry
08/2013
The world-wide locations of the Röchling High Performance Plastics Division
Composites and Thermoplastics
5 l Röchling Engineering Plastics
Röchling – world leader in engineering plastics
Röchling High Performance Engineering Plastics Röchling have over 7,000 employees based in over 60 locations in 20 countries worldwide. Röchling stands for innovative products and cutting edge process technology in the processing of high performance technical plastics. The high performance plastics division product range covers the range of high-performance plastics within the Röchling Group. With world-wide subsidiaries as well as sales and distribution offices, the Röchling High Performance Group has a leading position internationally in producing and machining thermoplastics and composites for many industries. The product range covers extruded, polymerised and pressed semi-finished products, such as dia rods, flat bar, sheet, tube profiles, extruded profiles, special custom cast polyamide (nylon) parts, fibre reinforced plastics and finished machined end products.
ring pionee … g n i nd Röchl lastic a logy p o m r the hno ite tec s m o p m co ation fro else? v o n in y and here Flexibilit why look anyw g, Röchlin
High performance thermoplastics and composites
Selected material properties Electrical insulation Material grade
High Performance Thermoplastics From manufacturing polyethylene, polypropylene, acetal, nylon and PVDF, Röchling also manufactures PEEK (Poly Ether Ether Ketone). PEEK offers properties in excess of anything previously mentioned, such as: – – – – – – –
Higher temperature resistance Excellent mechanical strength Dimensional stability Good chemical resistance Low weight (1/7th weight of steel) Excellent long term creep characteristics Corrosion resistant
High Performance Composites Fibre composites are used in various fields and are making a name for themselves in many harsh environments. The glass formulation and resin selection are vital for the application required. Properties offered by composites include the following: – – – – – –
Low specific weight High strength Electrical insulation Corrosion resistant Thermal insulation Resistant to chemicals
Customer orientated The ability to adapt and meet the customer’s demands, are the way ahead. In an ever changing world, the needs of the customers must be met and delivered. Whether a customer demands pultruded, extruded, moulded, custom or standard cast components, the Röchling group will have it covered. Röchling will provide a solution to bring you, the customer, ideas to fruition.
Compressive strength
Comparative tracking index
Electric strength
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
IEC 60112
IEC 60243
g/cm3
N/mm2
N/mm2
N/mm2
CTI
kV/mm
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.75 – 1.95
Composite Profiles Durostone® UPGZ, UPGZ-LP
1.85 – 2.00
Composite Profiles Durostone® UPGM, UPGM-LP
1.65 – 1.95
300 – 450
10 – 20 x 103
100 – 250
600
4
100 – 130
10 – 30 x 103
70 – 150
600
2–4
100 – 130
transversal:
10 – 25 x 103
250 – 300
600
2–4
100 – 130
transversal:
100 – 250
longitudinal:
300 – 500
longitudinal:
250 – 400 130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
600
12
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
150
13
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
600
9 – 12
100 – 130
Specific gravity
Tensile modulus
DIN EN ISO 1183-1
DIN EN ISO 527
g/cm3
N/mm2
Sustamid 6 Sustamid 6 G Sustadur PET WP Sustadur PET GLD 130 Sustarin C Sustarin C GLD 160 Sustarin C GLD 350
Manufactured materials are subjected to permanent quality compliance tests in phases of production. Standard factory certification 3.2 is standard issue. 3.1 and 2.2 can also be provided.
Sustaglide
Mean specific coefficient of wear Kw
Pin-disc tests according to ISO 7148 µm/km
10-6/mm3/Nm
1.14 1.15 1.39 1.44 1.41 1.52 1.33 1.14
3200 3400 3200 2600 2800 2500 2200 3400
0.96 0.95
680 800
Coefficient of friction – no lubrication*
Mean specific rate of wear wl
4.19 3.30 2.04 0.87 0.23 0.89 0.46 0.50
12.59 10.00 6.11 2.61 0.69 2.66 1.39 1.50
dynamic
static
0.61 – 0.88 0.42 – 0.58 0.29 – 0.36 0.25 – 0.28 0.42 – 0.53 0.28 – 0.31 0.24 – 0.29 0.16 – 0.22
0.16 – 0.51 0.46 – 0.64 0.16 – 0.21 0.18 – 0.19 0.17 – 0.46 0.15 – 0.19 0.23 – 0.24 0.12 – 0.15
based on EN ISO 8
Thermoplastic or Composite? It can be difficult to know which material is the best solution for your own application and what material is the most economically viable as well. Röchling will offer their support and assistance in the correct selection of the appropriate material. We have no agenda to direct you down the most expensive route. We will identify the correct material for the correct application. Using Plastics in harsh environments? As the remaining reserves of Oil and gas become harder to collect, the environments are becoming more severe. In many instances this will dictate if the introduction of thermoplastics or composites will meet the required demands. Whether it is higher temperatures, higher loads or aggressive chemicals, let Röchling help you. We have in Röchling, many years of experience and would like to impart this knowledge to our customers. All enquiries welcome.
2 l Röchling Engineering Plastics
Bending modulus
Composite Profiles Durostone® UPGMZ, UPGMZ-LP
Material grade
Quality approval – ISO 9001:2008 Health and Safety – ISO 14001 (in progress) FPAL – Registered 10052755 Medical – ISO 10993-1
Extruded, pultruded and spun cast tube profiles
Bending strength
Sliding elements
Röchling approvals and testing Röchling, in order to meet our customer’s demands are heavily involved in maintaining and improving their ISO approvals. We work strictly to the following: – – – –
Specific gravity
Typical Oil and Gas applications – LARS sheaves. – Winch drum shells. – Various ROV components. – HT/HP Pipe in pipe centralisers. – Wear/slide pads. – Top side equipment, eg Diablo rollers, sheaves wear pads and roller guides. – Down hole equipment, eg Frac balls, centralisers. – Pipeline bundle skids and rollers.
Polystone® M slide WP
amorphous
150°C High-performance plastics
SUSTAPEI SUSTAPPSU SUSTAPES SUSTAPSU
SUSTAPPE SUSTANAT PC
100°C Engineering plastics SUSTAABS Trovidur® Trovicel® Trovitex® Formaterm® Rimito®
Industrial plastics
semi-crystalline SUSTAPEEK SUSTAPPS SUSTAECTFE SUSTAPVDF Polystone® PVDF SUSTADUR PBT SUSTADUR PET SUSTARIN SUSTAMID SUSTAGLIDE SUSTAVACU Matrox® LubX® Polystone® M Robalon® Polystone® D Polystone® G Polystone® E Polystone®
Polystone® G
– –
0.07 0.15
* in case of an externally lubricated system coefficient of friction is determined by the lubricant applied FRP reinforcements Material grade
Composite Profiles Durostone® UPGM, UPGM-LP
Specific gravity
Bending strength
Bending modulus
Compressive strength
Tensile strength
Impact strength (Charpy)
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
ISO 527
ISO 179
g/cm3
N/mm2
N/mm2
N/mm2
N/mm2
kJ/m2
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.65 – 1.95
250 – 400
transversal:
10 – 25 x 103
250 – 300
250 – 350
–
100 – 130
130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
70
40
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
280
50
180
Composite Sheets / Finished Parts Durostone® EPC 308
200
340
24 x 103
350
300
33
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
60 – 185
40 – 120
100 – 130
The data mentioned in this brochure are average values ascertained by current statistical returns and tests. The above date is provided purely for information and shall not be regarded as binding unless expressly agreed in a contract of sale. Röchling Engineering Plastics l 3
Röchling Engineering Plastics l 4
Röchling – world leader in engineering plastics
Röchling High Performance Engineering Plastics Röchling have over 7,000 employees based in over 60 locations in 20 countries worldwide. Röchling stands for innovative products and cutting edge process technology in the processing of high performance technical plastics. The high performance plastics division product range covers the range of high-performance plastics within the Röchling Group. With world-wide subsidiaries as well as sales and distribution offices, the Röchling High Performance Group has a leading position internationally in producing and machining thermoplastics and composites for many industries. The product range covers extruded, polymerised and pressed semi-finished products, such as dia rods, flat bar, sheet, tube profiles, extruded profiles, special custom cast polyamide (nylon) parts, fibre reinforced plastics and finished machined end products.
ring pionee … g n i nd Röchl lastic a logy p o m r the hno ite tec s m o p m co ation fro else? v o n in y and here Flexibilit why look anyw g, Röchlin
High performance thermoplastics and composites
Selected material properties Electrical insulation Material grade
High Performance Thermoplastics From manufacturing polyethylene, polypropylene, acetal, nylon and PVDF, Röchling also manufactures PEEK (Poly Ether Ether Ketone). PEEK offers properties in excess of anything previously mentioned, such as: – – – – – – –
Higher temperature resistance Excellent mechanical strength Dimensional stability Good chemical resistance Low weight (1/7th weight of steel) Excellent long term creep characteristics Corrosion resistant
High Performance Composites Fibre composites are used in various fields and are making a name for themselves in many harsh environments. The glass formulation and resin selection are vital for the application required. Properties offered by composites include the following: – – – – – –
Low specific weight High strength Electrical insulation Corrosion resistant Thermal insulation Resistant to chemicals
Customer orientated The ability to adapt and meet the customer’s demands, are the way ahead. In an ever changing world, the needs of the customers must be met and delivered. Whether a customer demands pultruded, extruded, moulded, custom or standard cast components, the Röchling group will have it covered. Röchling will provide a solution to bring you, the customer, ideas to fruition.
Compressive strength
Comparative tracking index
Electric strength
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
IEC 60112
IEC 60243
g/cm3
N/mm2
N/mm2
N/mm2
CTI
kV/mm
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.75 – 1.95
Composite Profiles Durostone® UPGZ, UPGZ-LP
1.85 – 2.00
Composite Profiles Durostone® UPGM, UPGM-LP
1.65 – 1.95
300 – 450
10 – 20 x 103
100 – 250
600
4
100 – 130
10 – 30 x 103
70 – 150
600
2–4
100 – 130
transversal:
10 – 25 x 103
250 – 300
600
2–4
100 – 130
transversal:
100 – 250
longitudinal:
300 – 500
longitudinal:
250 – 400 130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
600
12
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
150
13
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
600
9 – 12
100 – 130
Specific gravity
Tensile modulus
DIN EN ISO 1183-1
DIN EN ISO 527
g/cm3
N/mm2
Sustamid 6 Sustamid 6 G Sustadur PET WP Sustadur PET GLD 130 Sustarin C Sustarin C GLD 160 Sustarin C GLD 350
Manufactured materials are subjected to permanent quality compliance tests in phases of production. Standard factory certification 3.2 is standard issue. 3.1 and 2.2 can also be provided.
Sustaglide
Mean specific coefficient of wear Kw
Pin-disc tests according to ISO 7148 µm/km
10-6/mm3/Nm
1.14 1.15 1.39 1.44 1.41 1.52 1.33 1.14
3200 3400 3200 2600 2800 2500 2200 3400
0.96 0.95
680 800
Coefficient of friction – no lubrication*
Mean specific rate of wear wl
4.19 3.30 2.04 0.87 0.23 0.89 0.46 0.50
12.59 10.00 6.11 2.61 0.69 2.66 1.39 1.50
dynamic
static
0.61 – 0.88 0.42 – 0.58 0.29 – 0.36 0.25 – 0.28 0.42 – 0.53 0.28 – 0.31 0.24 – 0.29 0.16 – 0.22
0.16 – 0.51 0.46 – 0.64 0.16 – 0.21 0.18 – 0.19 0.17 – 0.46 0.15 – 0.19 0.23 – 0.24 0.12 – 0.15
based on EN ISO 8
Thermoplastic or Composite? It can be difficult to know which material is the best solution for your own application and what material is the most economically viable as well. Röchling will offer their support and assistance in the correct selection of the appropriate material. We have no agenda to direct you down the most expensive route. We will identify the correct material for the correct application. Using Plastics in harsh environments? As the remaining reserves of Oil and gas become harder to collect, the environments are becoming more severe. In many instances this will dictate if the introduction of thermoplastics or composites will meet the required demands. Whether it is higher temperatures, higher loads or aggressive chemicals, let Röchling help you. We have in Röchling, many years of experience and would like to impart this knowledge to our customers. All enquiries welcome.
2 l Röchling Engineering Plastics
Bending modulus
Composite Profiles Durostone® UPGMZ, UPGMZ-LP
Material grade
Quality approval – ISO 9001:2008 Health and Safety – ISO 14001 (in progress) FPAL – Registered 10052755 Medical – ISO 10993-1
Extruded, pultruded and spun cast tube profiles
Bending strength
Sliding elements
Röchling approvals and testing Röchling, in order to meet our customer’s demands are heavily involved in maintaining and improving their ISO approvals. We work strictly to the following: – – – –
Specific gravity
Typical Oil and Gas applications – LARS sheaves. – Winch drum shells. – Various ROV components. – HT/HP Pipe in pipe centralisers. – Wear/slide pads. – Top side equipment, eg Diablo rollers, sheaves wear pads and roller guides. – Down hole equipment, eg Frac balls, centralisers. – Pipeline bundle skids and rollers.
Polystone® M slide WP
amorphous
150°C High-performance plastics
SUSTAPEI SUSTAPPSU SUSTAPES SUSTAPSU
SUSTAPPE SUSTANAT PC
100°C Engineering plastics SUSTAABS Trovidur® Trovicel® Trovitex® Formaterm® Rimito®
Industrial plastics
semi-crystalline SUSTAPEEK SUSTAPPS SUSTAECTFE SUSTAPVDF Polystone® PVDF SUSTADUR PBT SUSTADUR PET SUSTARIN SUSTAMID SUSTAGLIDE SUSTAVACU Matrox® LubX® Polystone® M Robalon® Polystone® D Polystone® G Polystone® E Polystone®
Polystone® G
– –
0.07 0.15
* in case of an externally lubricated system coefficient of friction is determined by the lubricant applied FRP reinforcements Material grade
Composite Profiles Durostone® UPGM, UPGM-LP
Specific gravity
Bending strength
Bending modulus
Compressive strength
Tensile strength
Impact strength (Charpy)
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
ISO 527
ISO 179
g/cm3
N/mm2
N/mm2
N/mm2
N/mm2
kJ/m2
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.65 – 1.95
250 – 400
transversal:
10 – 25 x 103
250 – 300
250 – 350
–
100 – 130
130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
70
40
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
280
50
180
Composite Sheets / Finished Parts Durostone® EPC 308
200
340
24 x 103
350
300
33
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
60 – 185
40 – 120
100 – 130
The data mentioned in this brochure are average values ascertained by current statistical returns and tests. The above date is provided purely for information and shall not be regarded as binding unless expressly agreed in a contract of sale. Röchling Engineering Plastics l 3
Röchling Engineering Plastics l 4
Röchling – world leader in engineering plastics
Röchling High Performance Engineering Plastics Röchling have over 7,000 employees based in over 60 locations in 20 countries worldwide. Röchling stands for innovative products and cutting edge process technology in the processing of high performance technical plastics. The high performance plastics division product range covers the range of high-performance plastics within the Röchling Group. With world-wide subsidiaries as well as sales and distribution offices, the Röchling High Performance Group has a leading position internationally in producing and machining thermoplastics and composites for many industries. The product range covers extruded, polymerised and pressed semi-finished products, such as dia rods, flat bar, sheet, tube profiles, extruded profiles, special custom cast polyamide (nylon) parts, fibre reinforced plastics and finished machined end products.
ring pionee … g n i nd Röchl lastic a logy p o m r the hno ite tec s m o p m co ation fro else? v o n in y and here Flexibilit why look anyw g, Röchlin
High performance thermoplastics and composites
Selected material properties Electrical insulation Material grade
High Performance Thermoplastics From manufacturing polyethylene, polypropylene, acetal, nylon and PVDF, Röchling also manufactures PEEK (Poly Ether Ether Ketone). PEEK offers properties in excess of anything previously mentioned, such as: – – – – – – –
Higher temperature resistance Excellent mechanical strength Dimensional stability Good chemical resistance Low weight (1/7th weight of steel) Excellent long term creep characteristics Corrosion resistant
High Performance Composites Fibre composites are used in various fields and are making a name for themselves in many harsh environments. The glass formulation and resin selection are vital for the application required. Properties offered by composites include the following: – – – – – –
Low specific weight High strength Electrical insulation Corrosion resistant Thermal insulation Resistant to chemicals
Customer orientated The ability to adapt and meet the customer’s demands, are the way ahead. In an ever changing world, the needs of the customers must be met and delivered. Whether a customer demands pultruded, extruded, moulded, custom or standard cast components, the Röchling group will have it covered. Röchling will provide a solution to bring you, the customer, ideas to fruition.
Compressive strength
Comparative tracking index
Electric strength
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
IEC 60112
IEC 60243
g/cm3
N/mm2
N/mm2
N/mm2
CTI
kV/mm
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.75 – 1.95
Composite Profiles Durostone® UPGZ, UPGZ-LP
1.85 – 2.00
Composite Profiles Durostone® UPGM, UPGM-LP
1.65 – 1.95
300 – 450
10 – 20 x 103
100 – 250
600
4
100 – 130
10 – 30 x 103
70 – 150
600
2–4
100 – 130
transversal:
10 – 25 x 103
250 – 300
600
2–4
100 – 130
transversal:
100 – 250
longitudinal:
300 – 500
longitudinal:
250 – 400 130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
600
12
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
150
13
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
600
9 – 12
100 – 130
Specific gravity
Tensile modulus
DIN EN ISO 1183-1
DIN EN ISO 527
g/cm3
N/mm2
Sustamid 6 Sustamid 6 G Sustadur PET WP Sustadur PET GLD 130 Sustarin C Sustarin C GLD 160 Sustarin C GLD 350
Manufactured materials are subjected to permanent quality compliance tests in phases of production. Standard factory certification 3.2 is standard issue. 3.1 and 2.2 can also be provided.
Sustaglide
Mean specific coefficient of wear Kw
Pin-disc tests according to ISO 7148 µm/km
10-6/mm3/Nm
1.14 1.15 1.39 1.44 1.41 1.52 1.33 1.14
3200 3400 3200 2600 2800 2500 2200 3400
0.96 0.95
680 800
Coefficient of friction – no lubrication*
Mean specific rate of wear wl
4.19 3.30 2.04 0.87 0.23 0.89 0.46 0.50
12.59 10.00 6.11 2.61 0.69 2.66 1.39 1.50
dynamic
static
0.61 – 0.88 0.42 – 0.58 0.29 – 0.36 0.25 – 0.28 0.42 – 0.53 0.28 – 0.31 0.24 – 0.29 0.16 – 0.22
0.16 – 0.51 0.46 – 0.64 0.16 – 0.21 0.18 – 0.19 0.17 – 0.46 0.15 – 0.19 0.23 – 0.24 0.12 – 0.15
based on EN ISO 8
Thermoplastic or Composite? It can be difficult to know which material is the best solution for your own application and what material is the most economically viable as well. Röchling will offer their support and assistance in the correct selection of the appropriate material. We have no agenda to direct you down the most expensive route. We will identify the correct material for the correct application. Using Plastics in harsh environments? As the remaining reserves of Oil and gas become harder to collect, the environments are becoming more severe. In many instances this will dictate if the introduction of thermoplastics or composites will meet the required demands. Whether it is higher temperatures, higher loads or aggressive chemicals, let Röchling help you. We have in Röchling, many years of experience and would like to impart this knowledge to our customers. All enquiries welcome.
2 l Röchling Engineering Plastics
Bending modulus
Composite Profiles Durostone® UPGMZ, UPGMZ-LP
Material grade
Quality approval – ISO 9001:2008 Health and Safety – ISO 14001 (in progress) FPAL – Registered 10052755 Medical – ISO 10993-1
Extruded, pultruded and spun cast tube profiles
Bending strength
Sliding elements
Röchling approvals and testing Röchling, in order to meet our customer’s demands are heavily involved in maintaining and improving their ISO approvals. We work strictly to the following: – – – –
Specific gravity
Typical Oil and Gas applications – LARS sheaves. – Winch drum shells. – Various ROV components. – HT/HP Pipe in pipe centralisers. – Wear/slide pads. – Top side equipment, eg Diablo rollers, sheaves wear pads and roller guides. – Down hole equipment, eg Frac balls, centralisers. – Pipeline bundle skids and rollers.
Polystone® M slide WP
amorphous
150°C High-performance plastics
SUSTAPEI SUSTAPPSU SUSTAPES SUSTAPSU
SUSTAPPE SUSTANAT PC
100°C Engineering plastics SUSTAABS Trovidur® Trovicel® Trovitex® Formaterm® Rimito®
Industrial plastics
semi-crystalline SUSTAPEEK SUSTAPPS SUSTAECTFE SUSTAPVDF Polystone® PVDF SUSTADUR PBT SUSTADUR PET SUSTARIN SUSTAMID SUSTAGLIDE SUSTAVACU Matrox® LubX® Polystone® M Robalon® Polystone® D Polystone® G Polystone® E Polystone®
Polystone® G
– –
0.07 0.15
* in case of an externally lubricated system coefficient of friction is determined by the lubricant applied FRP reinforcements Material grade
Composite Profiles Durostone® UPGM, UPGM-LP
Specific gravity
Bending strength
Bending modulus
Compressive strength
Tensile strength
Impact strength (Charpy)
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
ISO 527
ISO 179
g/cm3
N/mm2
N/mm2
N/mm2
N/mm2
kJ/m2
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.65 – 1.95
250 – 400
transversal:
10 – 25 x 103
250 – 300
250 – 350
–
100 – 130
130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
70
40
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
280
50
180
Composite Sheets / Finished Parts Durostone® EPC 308
200
340
24 x 103
350
300
33
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
60 – 185
40 – 120
100 – 130
The data mentioned in this brochure are average values ascertained by current statistical returns and tests. The above date is provided purely for information and shall not be regarded as binding unless expressly agreed in a contract of sale. Röchling Engineering Plastics l 3
Röchling Engineering Plastics l 4
Röchling high performance plastics – used throughout the oil and gas industry
Quality – Our products and service meet our customer’s requirements. Diablo-style rollers
Wire rope sheave in Sustamid® 6G Mo
Innovation – Röchling leads the field in technological development of products, applications and processes. This allows us to work with our customers and offer solutions for them.
Global perspective Röchling has a presence in over 60 sites and 20 countries. Many of our customers require Röchling to be available in their chosen geographical location. We are happy to comply with this as it only helps to build our relationships further with our clients. With decades of expertise in conjunction with our high quality standards, you the customer can expect a high level of service to meet your demands now and in the future. Röchling Engineering Plastics (UK) Ltd Waterwells Business Park Gloucester GL2 2AA United Kingdom Tel: +44 1452 727900 Fax: +44 1452 728056 e-mail: [email protected] Web: www.roechling-plastics.co.uk
PEEK seal ring
Winch drum shell in Sustamid® 6G Mo PEEK tubular profile
Fibre reinforced fasteners, Durostone®
Comanche ROV – photo courtesy of Forum Energy Technology (Sub-Atlantic)
Wellhead protector Sustamid® 6G
New generation centraliser for heated pipeline
n
ditio E l a i c Spe
e 2013 p o as r u l and G i ore E O h s g f n f i O öchl or all R cts and
F u ry prod t s u d n I : k s, visit cs.co.u i t service s a l p hling
ec
www.ro
Cover photos: Offshore wind farm – Siemens press picture. Comanche ROV – Courtesy of Forum Energy Technology (Sub-Atlantic)
Competence, Quality and Innovation. Competence – At Röchling we believe we are leaders in the plastics business. Our group covers the full range of quality plastics and all major plastic processing technics.
High Performance Plastics for the Oil and Gas Industry
08/2013
The world-wide locations of the Röchling High Performance Plastics Division
Composites and Thermoplastics
5 l Röchling Engineering Plastics
Röchling high performance plastics – used throughout the oil and gas industry
Quality – Our products and service meet our customer’s requirements. Diablo-style rollers
Wire rope sheave in Sustamid® 6G Mo
Innovation – Röchling leads the field in technological development of products, applications and processes. This allows us to work with our customers and offer solutions for them.
Global perspective Röchling has a presence in over 60 sites and 20 countries. Many of our customers require Röchling to be available in their chosen geographical location. We are happy to comply with this as it only helps to build our relationships further with our clients. With decades of expertise in conjunction with our high quality standards, you the customer can expect a high level of service to meet your demands now and in the future. Röchling Engineering Plastics (UK) Ltd Waterwells Business Park Gloucester GL2 2AA United Kingdom Tel: +44 1452 727900 Fax: +44 1452 728056 e-mail: [email protected] Web: www.roechling-plastics.co.uk
PEEK seal ring
Winch drum shell in Sustamid® 6G Mo PEEK tubular profile
Fibre reinforced fasteners, Durostone®
Comanche ROV – photo courtesy of Forum Energy Technology (Sub-Atlantic)
Wellhead protector Sustamid® 6G
New generation centraliser for heated pipeline
n
ditio E l a i c Spe
e 2013 p o as r u l and G i ore E O h s g f n f i O öchl or all R cts and
F u ry prod t s u d n I : k s, visit cs.co.u i t service s a l p hling
ec
www.ro
Cover photos: Offshore wind farm – Siemens press picture. Comanche ROV – Courtesy of Forum Energy Technology (Sub-Atlantic)
Competence, Quality and Innovation. Competence – At Röchling we believe we are leaders in the plastics business. Our group covers the full range of quality plastics and all major plastic processing technics.
High Performance Plastics for the Oil and Gas Industry
08/2013
The world-wide locations of the Röchling High Performance Plastics Division
Composites and Thermoplastics
5 l Röchling Engineering Plastics
Quality – Our products and service meet our customer’s requirements. Diablo-style rollers
Wire rope sheave in Sustamid® 6G Mo
Innovation – Röchling leads the field in technological development of products, applications and processes. This allows us to work with our customers and offer solutions for them.
Global perspective Röchling has a presence in over 60 sites and 20 countries. Many of our customers require Röchling to be available in their chosen geographical location. We are happy to comply with this as it only helps to build our relationships further with our clients. With decades of expertise in conjunction with our high quality standards, you the customer can expect a high level of service to meet your demands now and in the future. Röchling Engineering Plastics (UK) Ltd Waterwells Business Park Gloucester GL2 2AA United Kingdom Tel: +44 1452 727900 Fax: +44 1452 728056 e-mail: [email protected] Web: www.roechling-plastics.co.uk
PEEK seal ring
Winch drum shell in Sustamid® 6G Mo PEEK tubular profile
Fibre reinforced fasteners, Durostone®
Comanche ROV – photo courtesy of Forum Energy Technology (Sub-Atlantic)
Wellhead protector Sustamid® 6G
New generation centraliser for heated pipeline
n
ditio E l a i c Spe
e 2013 p o as r u l and G i ore E O h s g f n f i O öchl or all R cts and
F u ry prod t s u d n I : k s, visit cs.co.u i t service s a l p hling
ec
www.ro
Cover photos: Offshore wind farm – Siemens press picture. Comanche ROV – Courtesy of Forum Energy Technology (Sub-Atlantic)
Competence, Quality and Innovation. Competence – At Röchling we believe we are leaders in the plastics business. Our group covers the full range of quality plastics and all major plastic processing technics.
High Performance Plastics for the Oil and Gas Industry
08/2013
The world-wide locations of the Röchling High Performance Plastics Division
Composites and Thermoplastics
5 l Röchling Engineering Plastics
Röchling – world leader in engineering plastics
Röchling High Performance Engineering Plastics Röchling have over 7,000 employees based in over 60 locations in 20 countries worldwide. Röchling stands for innovative products and cutting edge process technology in the processing of high performance technical plastics. The high performance plastics division product range covers the range of high-performance plastics within the Röchling Group. With world-wide subsidiaries as well as sales and distribution offices, the Röchling High Performance Group has a leading position internationally in producing and machining thermoplastics and composites for many industries. The product range covers extruded, polymerised and pressed semi-finished products, such as dia rods, flat bar, sheet, tube profiles, extruded profiles, special custom cast polyamide (nylon) parts, fibre reinforced plastics and finished machined end products.
ring pionee … g n i nd Röchl lastic a logy p o m r the hno ite tec s m o p m co ation fro else? v o n in y and here Flexibilit why look anyw g, Röchlin
High performance thermoplastics and composites
Selected material properties Electrical insulation Material grade
High Performance Thermoplastics From manufacturing polyethylene, polypropylene, acetal, nylon and PVDF, Röchling also manufactures PEEK (Poly Ether Ether Ketone). PEEK offers properties in excess of anything previously mentioned, such as: – – – – – – –
Higher temperature resistance Excellent mechanical strength Dimensional stability Good chemical resistance Low weight (1/7th weight of steel) Excellent long term creep characteristics Corrosion resistant
High Performance Composites Fibre composites are used in various fields and are making a name for themselves in many harsh environments. The glass formulation and resin selection are vital for the application required. Properties offered by composites include the following: – – – – – –
Low specific weight High strength Electrical insulation Corrosion resistant Thermal insulation Resistant to chemicals
Customer orientated The ability to adapt and meet the customer’s demands, are the way ahead. In an ever changing world, the needs of the customers must be met and delivered. Whether a customer demands pultruded, extruded, moulded, custom or standard cast components, the Röchling group will have it covered. Röchling will provide a solution to bring you, the customer, ideas to fruition.
Compressive strength
Comparative tracking index
Electric strength
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
IEC 60112
IEC 60243
g/cm3
N/mm2
N/mm2
N/mm2
CTI
kV/mm
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.75 – 1.95
Composite Profiles Durostone® UPGZ, UPGZ-LP
1.85 – 2.00
Composite Profiles Durostone® UPGM, UPGM-LP
1.65 – 1.95
300 – 450
10 – 20 x 103
100 – 250
600
4
100 – 130
10 – 30 x 103
70 – 150
600
2–4
100 – 130
transversal:
10 – 25 x 103
250 – 300
600
2–4
100 – 130
transversal:
100 – 250
longitudinal:
300 – 500
longitudinal:
250 – 400 130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
600
12
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
150
13
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
600
9 – 12
100 – 130
Specific gravity
Tensile modulus
DIN EN ISO 1183-1
DIN EN ISO 527
g/cm3
N/mm2
Sustamid 6 Sustamid 6 G Sustadur PET WP Sustadur PET GLD 130 Sustarin C Sustarin C GLD 160 Sustarin C GLD 350
Manufactured materials are subjected to permanent quality compliance tests in phases of production. Standard factory certification 3.2 is standard issue. 3.1 and 2.2 can also be provided.
Sustaglide
Mean specific coefficient of wear Kw
Pin-disc tests according to ISO 7148 µm/km
10-6/mm3/Nm
1.14 1.15 1.39 1.44 1.41 1.52 1.33 1.14
3200 3400 3200 2600 2800 2500 2200 3400
0.96 0.95
680 800
Coefficient of friction – no lubrication*
Mean specific rate of wear wl
4.19 3.30 2.04 0.87 0.23 0.89 0.46 0.50
12.59 10.00 6.11 2.61 0.69 2.66 1.39 1.50
dynamic
static
0.61 – 0.88 0.42 – 0.58 0.29 – 0.36 0.25 – 0.28 0.42 – 0.53 0.28 – 0.31 0.24 – 0.29 0.16 – 0.22
0.16 – 0.51 0.46 – 0.64 0.16 – 0.21 0.18 – 0.19 0.17 – 0.46 0.15 – 0.19 0.23 – 0.24 0.12 – 0.15
based on EN ISO 8
Thermoplastic or Composite? It can be difficult to know which material is the best solution for your own application and what material is the most economically viable as well. Röchling will offer their support and assistance in the correct selection of the appropriate material. We have no agenda to direct you down the most expensive route. We will identify the correct material for the correct application. Using Plastics in harsh environments? As the remaining reserves of Oil and gas become harder to collect, the environments are becoming more severe. In many instances this will dictate if the introduction of thermoplastics or composites will meet the required demands. Whether it is higher temperatures, higher loads or aggressive chemicals, let Röchling help you. We have in Röchling, many years of experience and would like to impart this knowledge to our customers. All enquiries welcome.
2 l Röchling Engineering Plastics
Bending modulus
Composite Profiles Durostone® UPGMZ, UPGMZ-LP
Material grade
Quality approval – ISO 9001:2008 Health and Safety – ISO 14001 (in progress) FPAL – Registered 10052755 Medical – ISO 10993-1
Extruded, pultruded and spun cast tube profiles
Bending strength
Sliding elements
Röchling approvals and testing Röchling, in order to meet our customer’s demands are heavily involved in maintaining and improving their ISO approvals. We work strictly to the following: – – – –
Specific gravity
Typical Oil and Gas applications – LARS sheaves. – Winch drum shells. – Various ROV components. – HT/HP Pipe in pipe centralisers. – Wear/slide pads. – Top side equipment, eg Diablo rollers, sheaves wear pads and roller guides. – Down hole equipment, eg Frac balls, centralisers. – Pipeline bundle skids and rollers.
Polystone® M slide WP
amorphous
150°C High-performance plastics
SUSTAPEI SUSTAPPSU SUSTAPES SUSTAPSU
SUSTAPPE SUSTANAT PC
100°C Engineering plastics SUSTAABS Trovidur® Trovicel® Trovitex® Formaterm® Rimito®
Industrial plastics
semi-crystalline SUSTAPEEK SUSTAPPS SUSTAECTFE SUSTAPVDF Polystone® PVDF SUSTADUR PBT SUSTADUR PET SUSTARIN SUSTAMID SUSTAGLIDE SUSTAVACU Matrox® LubX® Polystone® M Robalon® Polystone® D Polystone® G Polystone® E Polystone®
Polystone® G
– –
0.07 0.15
* in case of an externally lubricated system coefficient of friction is determined by the lubricant applied FRP reinforcements Material grade
Composite Profiles Durostone® UPGM, UPGM-LP
Specific gravity
Bending strength
Bending modulus
Compressive strength
Tensile strength
Impact strength (Charpy)
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
ISO 527
ISO 179
g/cm3
N/mm2
N/mm2
N/mm2
N/mm2
kJ/m2
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.65 – 1.95
250 – 400
transversal:
10 – 25 x 103
250 – 300
250 – 350
–
100 – 130
130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
70
40
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
280
50
180
Composite Sheets / Finished Parts Durostone® EPC 308
200
340
24 x 103
350
300
33
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
60 – 185
40 – 120
100 – 130
The data mentioned in this brochure are average values ascertained by current statistical returns and tests. The above date is provided purely for information and shall not be regarded as binding unless expressly agreed in a contract of sale. Röchling Engineering Plastics l 3
Röchling Engineering Plastics l 4
Röchling – world leader in engineering plastics
Röchling High Performance Engineering Plastics Röchling have over 7,000 employees based in over 60 locations in 20 countries worldwide. Röchling stands for innovative products and cutting edge process technology in the processing of high performance technical plastics. The high performance plastics division product range covers the range of high-performance plastics within the Röchling Group. With world-wide subsidiaries as well as sales and distribution offices, the Röchling High Performance Group has a leading position internationally in producing and machining thermoplastics and composites for many industries. The product range covers extruded, polymerised and pressed semi-finished products, such as dia rods, flat bar, sheet, tube profiles, extruded profiles, special custom cast polyamide (nylon) parts, fibre reinforced plastics and finished machined end products.
ring pionee … g n i nd Röchl lastic a logy p o m r the hno ite tec s m o p m co ation fro else? v o n in y and here Flexibilit why look anyw g, Röchlin
High performance thermoplastics and composites
Selected material properties Electrical insulation Material grade
High Performance Thermoplastics From manufacturing polyethylene, polypropylene, acetal, nylon and PVDF, Röchling also manufactures PEEK (Poly Ether Ether Ketone). PEEK offers properties in excess of anything previously mentioned, such as: – – – – – – –
Higher temperature resistance Excellent mechanical strength Dimensional stability Good chemical resistance Low weight (1/7th weight of steel) Excellent long term creep characteristics Corrosion resistant
High Performance Composites Fibre composites are used in various fields and are making a name for themselves in many harsh environments. The glass formulation and resin selection are vital for the application required. Properties offered by composites include the following: – – – – – –
Low specific weight High strength Electrical insulation Corrosion resistant Thermal insulation Resistant to chemicals
Customer orientated The ability to adapt and meet the customer’s demands, are the way ahead. In an ever changing world, the needs of the customers must be met and delivered. Whether a customer demands pultruded, extruded, moulded, custom or standard cast components, the Röchling group will have it covered. Röchling will provide a solution to bring you, the customer, ideas to fruition.
Compressive strength
Comparative tracking index
Electric strength
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
IEC 60112
IEC 60243
g/cm3
N/mm2
N/mm2
N/mm2
CTI
kV/mm
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.75 – 1.95
Composite Profiles Durostone® UPGZ, UPGZ-LP
1.85 – 2.00
Composite Profiles Durostone® UPGM, UPGM-LP
1.65 – 1.95
300 – 450
10 – 20 x 103
100 – 250
600
4
100 – 130
10 – 30 x 103
70 – 150
600
2–4
100 – 130
transversal:
10 – 25 x 103
250 – 300
600
2–4
100 – 130
transversal:
100 – 250
longitudinal:
300 – 500
longitudinal:
250 – 400 130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
600
12
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
150
13
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
600
9 – 12
100 – 130
Specific gravity
Tensile modulus
DIN EN ISO 1183-1
DIN EN ISO 527
g/cm3
N/mm2
Sustamid 6 Sustamid 6 G Sustadur PET WP Sustadur PET GLD 130 Sustarin C Sustarin C GLD 160 Sustarin C GLD 350
Manufactured materials are subjected to permanent quality compliance tests in phases of production. Standard factory certification 3.2 is standard issue. 3.1 and 2.2 can also be provided.
Sustaglide
Mean specific coefficient of wear Kw
Pin-disc tests according to ISO 7148 µm/km
10-6/mm3/Nm
1.14 1.15 1.39 1.44 1.41 1.52 1.33 1.14
3200 3400 3200 2600 2800 2500 2200 3400
0.96 0.95
680 800
Coefficient of friction – no lubrication*
Mean specific rate of wear wl
4.19 3.30 2.04 0.87 0.23 0.89 0.46 0.50
12.59 10.00 6.11 2.61 0.69 2.66 1.39 1.50
dynamic
static
0.61 – 0.88 0.42 – 0.58 0.29 – 0.36 0.25 – 0.28 0.42 – 0.53 0.28 – 0.31 0.24 – 0.29 0.16 – 0.22
0.16 – 0.51 0.46 – 0.64 0.16 – 0.21 0.18 – 0.19 0.17 – 0.46 0.15 – 0.19 0.23 – 0.24 0.12 – 0.15
based on EN ISO 8
Thermoplastic or Composite? It can be difficult to know which material is the best solution for your own application and what material is the most economically viable as well. Röchling will offer their support and assistance in the correct selection of the appropriate material. We have no agenda to direct you down the most expensive route. We will identify the correct material for the correct application. Using Plastics in harsh environments? As the remaining reserves of Oil and gas become harder to collect, the environments are becoming more severe. In many instances this will dictate if the introduction of thermoplastics or composites will meet the required demands. Whether it is higher temperatures, higher loads or aggressive chemicals, let Röchling help you. We have in Röchling, many years of experience and would like to impart this knowledge to our customers. All enquiries welcome.
2 l Röchling Engineering Plastics
Bending modulus
Composite Profiles Durostone® UPGMZ, UPGMZ-LP
Material grade
Quality approval – ISO 9001:2008 Health and Safety – ISO 14001 (in progress) FPAL – Registered 10052755 Medical – ISO 10993-1
Extruded, pultruded and spun cast tube profiles
Bending strength
Sliding elements
Röchling approvals and testing Röchling, in order to meet our customer’s demands are heavily involved in maintaining and improving their ISO approvals. We work strictly to the following: – – – –
Specific gravity
Typical Oil and Gas applications – LARS sheaves. – Winch drum shells. – Various ROV components. – HT/HP Pipe in pipe centralisers. – Wear/slide pads. – Top side equipment, eg Diablo rollers, sheaves wear pads and roller guides. – Down hole equipment, eg Frac balls, centralisers. – Pipeline bundle skids and rollers.
Polystone® M slide WP
amorphous
150°C High-performance plastics
SUSTAPEI SUSTAPPSU SUSTAPES SUSTAPSU
SUSTAPPE SUSTANAT PC
100°C Engineering plastics SUSTAABS Trovidur® Trovicel® Trovitex® Formaterm® Rimito®
Industrial plastics
semi-crystalline SUSTAPEEK SUSTAPPS SUSTAECTFE SUSTAPVDF Polystone® PVDF SUSTADUR PBT SUSTADUR PET SUSTARIN SUSTAMID SUSTAGLIDE SUSTAVACU Matrox® LubX® Polystone® M Robalon® Polystone® D Polystone® G Polystone® E Polystone®
Polystone® G
– –
0.07 0.15
* in case of an externally lubricated system coefficient of friction is determined by the lubricant applied FRP reinforcements Material grade
Composite Profiles Durostone® UPGM, UPGM-LP
Specific gravity
Bending strength
Bending modulus
Compressive strength
Tensile strength
Impact strength (Charpy)
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
ISO 527
ISO 179
g/cm3
N/mm2
N/mm2
N/mm2
N/mm2
kJ/m2
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.65 – 1.95
250 – 400
transversal:
10 – 25 x 103
250 – 300
250 – 350
–
100 – 130
130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
70
40
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
280
50
180
Composite Sheets / Finished Parts Durostone® EPC 308
200
340
24 x 103
350
300
33
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
60 – 185
40 – 120
100 – 130
The data mentioned in this brochure are average values ascertained by current statistical returns and tests. The above date is provided purely for information and shall not be regarded as binding unless expressly agreed in a contract of sale. Röchling Engineering Plastics l 3
Röchling Engineering Plastics l 4
Röchling – world leader in engineering plastics
Röchling High Performance Engineering Plastics Röchling have over 7,000 employees based in over 60 locations in 20 countries worldwide. Röchling stands for innovative products and cutting edge process technology in the processing of high performance technical plastics. The high performance plastics division product range covers the range of high-performance plastics within the Röchling Group. With world-wide subsidiaries as well as sales and distribution offices, the Röchling High Performance Group has a leading position internationally in producing and machining thermoplastics and composites for many industries. The product range covers extruded, polymerised and pressed semi-finished products, such as dia rods, flat bar, sheet, tube profiles, extruded profiles, special custom cast polyamide (nylon) parts, fibre reinforced plastics and finished machined end products.
ring pionee … g n i nd Röchl lastic a logy p o m r the hno ite tec s m o p m co ation fro else? v o n in y and here Flexibilit why look anyw g, Röchlin
High performance thermoplastics and composites
Selected material properties Electrical insulation Material grade
High Performance Thermoplastics From manufacturing polyethylene, polypropylene, acetal, nylon and PVDF, Röchling also manufactures PEEK (Poly Ether Ether Ketone). PEEK offers properties in excess of anything previously mentioned, such as: – – – – – – –
Higher temperature resistance Excellent mechanical strength Dimensional stability Good chemical resistance Low weight (1/7th weight of steel) Excellent long term creep characteristics Corrosion resistant
High Performance Composites Fibre composites are used in various fields and are making a name for themselves in many harsh environments. The glass formulation and resin selection are vital for the application required. Properties offered by composites include the following: – – – – – –
Low specific weight High strength Electrical insulation Corrosion resistant Thermal insulation Resistant to chemicals
Customer orientated The ability to adapt and meet the customer’s demands, are the way ahead. In an ever changing world, the needs of the customers must be met and delivered. Whether a customer demands pultruded, extruded, moulded, custom or standard cast components, the Röchling group will have it covered. Röchling will provide a solution to bring you, the customer, ideas to fruition.
Compressive strength
Comparative tracking index
Electric strength
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
IEC 60112
IEC 60243
g/cm3
N/mm2
N/mm2
N/mm2
CTI
kV/mm
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.75 – 1.95
Composite Profiles Durostone® UPGZ, UPGZ-LP
1.85 – 2.00
Composite Profiles Durostone® UPGM, UPGM-LP
1.65 – 1.95
300 – 450
10 – 20 x 103
100 – 250
600
4
100 – 130
10 – 30 x 103
70 – 150
600
2–4
100 – 130
transversal:
10 – 25 x 103
250 – 300
600
2–4
100 – 130
transversal:
100 – 250
longitudinal:
300 – 500
longitudinal:
250 – 400 130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
600
12
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
150
13
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
600
9 – 12
100 – 130
Specific gravity
Tensile modulus
DIN EN ISO 1183-1
DIN EN ISO 527
g/cm3
N/mm2
Sustamid 6 Sustamid 6 G Sustadur PET WP Sustadur PET GLD 130 Sustarin C Sustarin C GLD 160 Sustarin C GLD 350
Manufactured materials are subjected to permanent quality compliance tests in phases of production. Standard factory certification 3.2 is standard issue. 3.1 and 2.2 can also be provided.
Sustaglide
Mean specific coefficient of wear Kw
Pin-disc tests according to ISO 7148 µm/km
10-6/mm3/Nm
1.14 1.15 1.39 1.44 1.41 1.52 1.33 1.14
3200 3400 3200 2600 2800 2500 2200 3400
0.96 0.95
680 800
Coefficient of friction – no lubrication*
Mean specific rate of wear wl
4.19 3.30 2.04 0.87 0.23 0.89 0.46 0.50
12.59 10.00 6.11 2.61 0.69 2.66 1.39 1.50
dynamic
static
0.61 – 0.88 0.42 – 0.58 0.29 – 0.36 0.25 – 0.28 0.42 – 0.53 0.28 – 0.31 0.24 – 0.29 0.16 – 0.22
0.16 – 0.51 0.46 – 0.64 0.16 – 0.21 0.18 – 0.19 0.17 – 0.46 0.15 – 0.19 0.23 – 0.24 0.12 – 0.15
based on EN ISO 8
Thermoplastic or Composite? It can be difficult to know which material is the best solution for your own application and what material is the most economically viable as well. Röchling will offer their support and assistance in the correct selection of the appropriate material. We have no agenda to direct you down the most expensive route. We will identify the correct material for the correct application. Using Plastics in harsh environments? As the remaining reserves of Oil and gas become harder to collect, the environments are becoming more severe. In many instances this will dictate if the introduction of thermoplastics or composites will meet the required demands. Whether it is higher temperatures, higher loads or aggressive chemicals, let Röchling help you. We have in Röchling, many years of experience and would like to impart this knowledge to our customers. All enquiries welcome.
2 l Röchling Engineering Plastics
Bending modulus
Composite Profiles Durostone® UPGMZ, UPGMZ-LP
Material grade
Quality approval – ISO 9001:2008 Health and Safety – ISO 14001 (in progress) FPAL – Registered 10052755 Medical – ISO 10993-1
Extruded, pultruded and spun cast tube profiles
Bending strength
Sliding elements
Röchling approvals and testing Röchling, in order to meet our customer’s demands are heavily involved in maintaining and improving their ISO approvals. We work strictly to the following: – – – –
Specific gravity
Typical Oil and Gas applications – LARS sheaves. – Winch drum shells. – Various ROV components. – HT/HP Pipe in pipe centralisers. – Wear/slide pads. – Top side equipment, eg Diablo rollers, sheaves wear pads and roller guides. – Down hole equipment, eg Frac balls, centralisers. – Pipeline bundle skids and rollers.
Polystone® M slide WP
amorphous
150°C High-performance plastics
SUSTAPEI SUSTAPPSU SUSTAPES SUSTAPSU
SUSTAPPE SUSTANAT PC
100°C Engineering plastics SUSTAABS Trovidur® Trovicel® Trovitex® Formaterm® Rimito®
Industrial plastics
semi-crystalline SUSTAPEEK SUSTAPPS SUSTAECTFE SUSTAPVDF Polystone® PVDF SUSTADUR PBT SUSTADUR PET SUSTARIN SUSTAMID SUSTAGLIDE SUSTAVACU Matrox® LubX® Polystone® M Robalon® Polystone® D Polystone® G Polystone® E Polystone®
Polystone® G
– –
0.07 0.15
* in case of an externally lubricated system coefficient of friction is determined by the lubricant applied FRP reinforcements Material grade
Composite Profiles Durostone® UPGM, UPGM-LP
Specific gravity
Bending strength
Bending modulus
Compressive strength
Tensile strength
Impact strength (Charpy)
DIN EN ISO 1183-1
ISO 178
ISO 178
ISO 604
ISO 527
ISO 179
g/cm3
N/mm2
N/mm2
N/mm2
N/mm2
kJ/m2
Thermal endurance / Recommended limit temp. ˚C
longitudinal:
1.65 – 1.95
250 – 400
transversal:
10 – 25 x 103
250 – 300
250 – 350
–
100 – 130
130 – 300
Composite Sheets / Finished Parts Durostone® UPM 203
1.80
130
9 x 103
250
70
40
155
Composite Sheets / Finished Parts Durostone® EPM 203
1.85
360
18 x 103
450
280
50
180
Composite Sheets / Finished Parts Durostone® EPC 308
200
340
24 x 103
350
300
33
180
Compression Moulded Composites Permaglas® PMP (SMC)
1.80 – 2.00
120 – 260
8.5 – 14 x 103
200 – 300
60 – 185
40 – 120
100 – 130
The data mentioned in this brochure are average values ascertained by current statistical returns and tests. The above date is provided purely for information and shall not be regarded as binding unless expressly agreed in a contract of sale. Röchling Engineering Plastics l 3
Röchling Engineering Plastics l 4
Röchling high performance plastics – used throughout the oil and gas industry
Quality – Our products and service meet our customer’s requirements. Diablo-style rollers
Wire rope sheave in Sustamid® 6G Mo
Innovation – Röchling leads the field in technological development of products, applications and processes. This allows us to work with our customers and offer solutions for them.
Global perspective Röchling has a presence in over 60 sites and 20 countries. Many of our customers require Röchling to be available in their chosen geographical location. We are happy to comply with this as it only helps to build our relationships further with our clients. With decades of expertise in conjunction with our high quality standards, you the customer can expect a high level of service to meet your demands now and in the future. Röchling Engineering Plastics (UK) Ltd Waterwells Business Park Gloucester GL2 2AA United Kingdom Tel: +44 1452 727900 Fax: +44 1452 728056 e-mail: [email protected] Web: www.roechling-plastics.co.uk
PEEK seal ring
Winch drum shell in Sustamid® 6G Mo PEEK tubular profile
Fibre reinforced fasteners, Durostone®
Comanche ROV – photo courtesy of Forum Energy Technology (Sub-Atlantic)
Wellhead protector Sustamid® 6G
New generation centraliser for heated pipeline
n
ditio E l a i c Spe
e 2013 p o as r u l and G i ore E O h s g f n f i O öchl or all R cts and
F u ry prod t s u d n I : k s, visit cs.co.u i t service s a l p hling
ec
www.ro
Cover photos: Offshore wind farm – Siemens press picture. Comanche ROV – Courtesy of Forum Energy Technology (Sub-Atlantic)
Competence, Quality and Innovation. Competence – At Röchling we believe we are leaders in the plastics business. Our group covers the full range of quality plastics and all major plastic processing technics.
High Performance Plastics for the Oil and Gas Industry
08/2013
The world-wide locations of the Röchling High Performance Plastics Division
Composites and Thermoplastics
5 l Röchling Engineering Plastics
Röchling high performance plastics – used throughout the oil and gas industry
Quality – Our products and service meet our customer’s requirements. Diablo-style rollers
Wire rope sheave in Sustamid® 6G Mo
Innovation – Röchling leads the field in technological development of products, applications and processes. This allows us to work with our customers and offer solutions for them.
Global perspective Röchling has a presence in over 60 sites and 20 countries. Many of our customers require Röchling to be available in their chosen geographical location. We are happy to comply with this as it only helps to build our relationships further with our clients. With decades of expertise in conjunction with our high quality standards, you the customer can expect a high level of service to meet your demands now and in the future. Röchling Engineering Plastics (UK) Ltd Waterwells Business Park Gloucester GL2 2AA United Kingdom Tel: +44 1452 727900 Fax: +44 1452 728056 e-mail: [email protected] Web: www.roechling-plastics.co.uk
PEEK seal ring
Winch drum shell in Sustamid® 6G Mo PEEK tubular profile
Fibre reinforced fasteners, Durostone®
Comanche ROV – photo courtesy of Forum Energy Technology (Sub-Atlantic)
Wellhead protector Sustamid® 6G
New generation centraliser for heated pipeline
n
ditio E l a i c Spe
e 2013 p o as r u l and G i ore E O h s g f n f i O öchl or all R cts and
F u ry prod t s u d n I : k s, visit cs.co.u i t service s a l p hling
ec
www.ro
Cover photos: Offshore wind farm – Siemens press picture. Comanche ROV – Courtesy of Forum Energy Technology (Sub-Atlantic)
Competence, Quality and Innovation. Competence – At Röchling we believe we are leaders in the plastics business. Our group covers the full range of quality plastics and all major plastic processing technics.
High Performance Plastics for the Oil and Gas Industry
08/2013
The world-wide locations of the Röchling High Performance Plastics Division
Composites and Thermoplastics
5 l Röchling Engineering Plastics
