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WINCHES – DIESEL/HYDRAULIC

WINCHES – DIESEL/HYDRAULIC

ME-WGA SERIES Winch Designs Self-Contained Concept

Designed to work in industries requiring cost effective, compact and transportable winches for a variety of applications

FEATURES >> Consists of the winch, power unit and base frame

>> Practical range of drum speeds and line tensions to meet most requirements

>> All winch components are manufactured from high quality materials and components

>> Four models available

>> Surfaces are grit blasted to class 2.5, primed with one coat of zinc primer and finished with two coats of industrial epoxy coating >> Hydraulically driven and powered by a diesel power unit

>> Variety of accessories available to meet all your requirements >> Base frames allow operations personnel to secure the complete unit to most surfaces >> Optional data logging and performance monitoring to the line pulling process

>> Enables project management teams to perform the winching task safely and ensure that line pulls are correctly monitored and recorded >> Winch drums comply to Australian Standards >> Each winch is tested in house with line pull certification confirmed by third party inspection

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

ME-DHPU SERIES Fully enclosed Diesel Hydraulic Power Unit (DHPU)

ME-SK SERIES Versatile Base Frame Mounting Arrangements

ME-WGD SERIES Winch Drums compliant to Australian Standards

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

Specifications ME-WGD SERIES Winch

Standard Inclusion Single Speed; Refer Low Speed Specifications.

WINCH LINE PULL

Additional Option 2 Speed; Refer High & Low Speed Specifications.

TONNES

2

4

6

10

Bare Drum Diameter

mm

324

406

508

610

Cheek Diameter

mm

635

800

1000

1200

Drum Width

mm

1000

1000

1000

1000

Freeboard on drum when full

mm

50

50

50

50

Max Wire Diameter

mm

12

16

20

24

m

1000

1000

1000

1000

At Top Layer

kg

2000

4000

6000

10000

At Bottom Layer

kg

3185

6635

9963

16719

At Top Layer

kg

1000

2000

4000

5000

At Bottom Layer

kg

1592.5

3317.5

6642

8359.5

Low Speed Selected

rpm

20

10

8

6

High Speed Selected

rpm

40

20

12

12

kW/cc

20/18

25/18

38/28

38/45

mm

535

700

880

1060

m/min

33.6

21.9

22.1

20

mm

336

422

530

634

m/min

21.1

13.3

13.3

12

At Top Layer

m/min

67.2

43.8

33.1

40

At Bottom Layer

m/min

42.2

26.6

19.9

24

DRUM SIZE & WIRE CAPACITY

Max Length MAXIMUM LINE PULL Low Speed Selected

High Speed Selected

MAXIMUM DRUM RPM AND POWER UNIT

ME-DHPU Power Unit Required MAXIMUM LINE SPEED Low Speed Selected

Wire Diameter At Top Layer At Top Layer Wire Diameter At Bottom Layer At Bottom Layer High Speed Selected

MAXIMUM DRUM RPM AND POWER UNIT Low Speed Selected

rpm

20

10

8

6

High Speed Selected

rpm

40

20

12

12

Yes

Yes

Yes

Yes

Operator Pendant Control

Yes

Yes

Yes

Yes

Skid Frame Standard

Yes

Yes

Yes

Yes

BRAKING Failsafe Within Gearbox INCLUDED OPTIONS

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

Quick Selection Guide ME-WGD SERIES Winch

Standard Inclusion Single Speed; Refer Low Speed Specifications.

Additional Option 2 Speed; Refer High & Low Speed Specifications.

•2 Tonne Winch

LOW SPEED VS LINE PULL

•4 Tonne Winch

•6 Tonne Winch

•10 Tonne Winch

34

LINE SPEED IN METERS / PER MINUTE

32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

LINE PULL IN TONNES

•2 Tonne Winch

HIGH SPEED VS LINE PULL

•4 Tonne Winch

•6 Tonne Winch

•10 Tonne Winch

85

LINE SPEED IN METERS / PER MINUTE

80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

LINE PULL IN TONNES

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

8.5

9.0

9.5

10.0

2 Tonne Winch

Drum Capacity & Performance Graph

1492m

1000m

ø515

32.36

1368m

943m

31.12

1203m

829m

29.88

1064m

718m

28.64

891m

632m

27.40

744m

531m

26.16

605m

433m

24.92

471m

341m

23.68

344m

252m

ø355

22.44

223m

168m

BARE DRUM ø335

21.20

108m

90m

ø10

ø12

ø495 ø475 ø455 ø435 ø415 ø395 ø375

2.0

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3.0

3.1

3.2

3.3

LINE PULL IN TONNES

ROPE DIAMETER

67.2

1492m

1000m

ø515

64.7

1368m

943m

62.2

1203m

829m

59.7

1064m

718m

57.2

891m

632m

54.7

744m

531m

52.2

605m

433m

49.7

471m

341m

47.2

344m

252m

ø355

44.7

223m

168m

BARE DRUM ø335

42.2

108m

90m

ø10

ø12

ø495 ø475 ø455 ø435 ø415 ø395 ø375

LINE SPEED IN METERS / PER MINUTE

FULL DRUM ø535

1.00

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

LINE PULL IN TONNES

1.45

1.50

1.55

1.60

1.65

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

HIGH SPEED VS LINE PULL

Diameters are reference only. They do not depict layers

33.60

LINE SPEED IN METERS / PER MINUTE

FULL DRUM ø535

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

LOW SPEED VS LINE PULL

ROPE DIAMETER

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

4 Tonne Winch

Drum Capacity & Performance Graph

21.9

1378m

1000m

ø675

21.2

1235m

945m

20.4

1098m

841m

19.6

967m

740m

18.8

840m

643m

18.1

718m

550m

17.3

602m

461m

16.4

490m

375m

15.7

384m

294m

14.9

283m

216m

ø450

14.1

186m

143m

ø425

13.3

90m

70m

ø14

ø16

ø650 ø625 ø600 ø575 ø550 ø525 ø500 ø475

BARE DRUM

4.0

4.2

4.4

4.6

4.8

5.0

5.2

5.4

5.6

5.8

6.0

6.2

6.4

6.6

6.8

7.0

LINE PULL IN TONNES

ROPE DIAMETER

ø700

45.8

1378m

1000m

ø675

44.0

1235m

945m

42.3

1098m

841m

40.6

967m

740m

38.8

840m

643m

37.0

718m

550m

35.3

602m

461m

33.6

490m

375m

31.8

384m

294m

30.1

283m

216m

ø450

28.4

186m

143m

ø425

26.6

90m

70m

ø14

ø16

ø650 ø625 ø600 ø575 ø550 ø525 ø500 ø475

BARE DRUM

LINE SPEED IN METERS / PER MINUTE

FULL DRUM

2.0

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3.0

3.1

3.2

3.3

3.4

LINE PULL IN TONNES

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

3.5

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

HIGH SPEED VS LINE PULL

ROPE DIAMETER

Diameters are reference only. They do not depict layers

ø700

LINE SPEED IN METERS / PER MINUTE

FULL DRUM

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

LOW SPEED VS LINE PULL

6 Tonne Winch

Drum Capacity & Performance Graph

1242m

1000m

ø850

21.4

1114m

896m

20.6

990m

796m

19.9

871m

700m

19.2

757m

607m

18.4

647m

518m

17.7

541m

432m

17.0

439m

350m

16.2

342m

277m

15.5

250m

216m

14.8

177m

155m

ø550

14.0

112m

105m

ø520

13.3

70m

50m

ø18

ø20

ø820 ø790 ø760 ø730 ø700 ø670 ø640 ø610 ø580

BARE DRUM

6.0 6.25 6.5 6.75 7.0 7.25 7.5 7.75 8.0 8.25 8.5 8.75 9.0 9.25 9.0 9.75 10.0

LINE PULL IN TONNES

ROPE DIAMETER

33.1

1242m

1000m

ø850

32.0

1114m

896m

30.9

990m

796m

29.8

871m

700m

28.7

757m

607m

27.6

647m

518m

26.5

541m

432m

25.4

439m

350m

24.3

342m

277m

23.2

250m

216m

22.1

177m

155m

ø550

21.0

112m

105m

ø520

19.9

70m

50m

ø18

ø20

ø820 ø790 ø760 ø730 ø700 ø670 ø640 ø610 ø580

BARE DRUM

LINE SPEED IN METERS / PER MINUTE

FULL ø880 DRUM

4.0

4.2

4.3

4.5

4.7

4.8

5.0

5.1

5.3

5.5

5.6

LINE PULL IN TONNES

5.8

6.0

6.1

6.3

6.4

6.6

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

HIGH SPEED VS LINE PULL

Diameters are reference only. They do not depict layers

22.1

LINE SPEED IN METERS / PER MINUTE

FULL ø880 DRUM

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

LOW SPEED VS LINE PULL

ROPE DIAMETER

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

10 Tonne Winch

Drum Capacity & Performance Graph

1295m

1000m

ø1030

19.4

1189m

915m

ø1000 ø970 ø940 ø910 ø880 ø850 ø820 ø790

1089m

840m

987m

774m

17.7

891m

717m

17.1

797m

648m

16.6

707m

575m

16.0

620m

509m

15.4

535m

442m

14.9

453m

378m

14.3

375m

313m

13.7

299m

245m

ø700

13.1

227m

185m

ø670

12.6

157m

130m

ø640

12.0

90m

74m

ø22

ø24

ø760 ø730

BARE DRUM

18.9 18.3

10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.0

LINE PULL IN TONNES

ROPE DIAMETER

HIGH SPEED VS LINE PULL 40.0

ø1030

38.8

1189m

915m

37.7

1089m

840m

36.6

987m

774m

35.4

891m

717m

34.3

797m

648m

33.1

707m

575m

32.0

620m

509m

30.8

535m

442m

ø970 ø940 ø910 ø880 ø850 ø820

1000m

29.7

453m

378m

28.6

375m

313m

27.4

299m

245m

ø700

26.4

227m

185m

ø670

25.2

157m

130m

ø640

24.0

90m

74m

ø22

ø24

ø790 ø760 ø730

BARE DRUM

1295m

5.0

5.25

5.5

5.75

6.0

6.25

6.5

6.75

7.0

7.25

7.5

7.75

8.0

8.25

LINE PULL IN TONNES

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

8.5

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

ø1000

LINE SPEED IN METERS / PER MINUTE

FULL ø1060 DRUM

ROPE DIAMETER

Diameters are reference only. They do not depict layers

20.0

LINE SPEED IN METERS / PER MINUTE

FULL ø1060 DRUM

ROPE AVAILABLE ON DRUM (ASSUMING FULL LAYER)

LOW SPEED VS LINE PULL

Cable Selection Guide CABLE SPECIFICATIONS

LINE PULL 2 Tonne 4 Tonne 6 Tonne 10 Tonne

WIRE DIA

FINISH

TYPE

GRADE

CORE

MBF (kN)

KG FORCE

CORE DIA MIN

12mm

GAL

6 x 36

1770

Fibre

54.7

5577.8

324

12mm

GAL

6 x 36

1770

Wire

60.2

6138.7

324

16mm

GAL

6 x 36

1770

Wire

161

16417.4

406

16mm

BLACK

6 x 36

2070

Fibre

172

17539.1

406

20mm

GAL

6 x 36

1770

Wire

252

25696.8

508

20mm

BLACK

6 x 36

1770

Wire

252

25696.8

508

24mm

GAL

6 x 36

1770

Wire

363

37015.7

610

24mm

BLACK

6 x 36

1770

Wire

363

37015.7

610

Cable is not included in standard option. Grooved drum designs are available as custom designs.

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

ME-DHPU SERIES Power Unit Standard Inclusions

POWER UNIT SIZE 50/45

ME-DHPU ME-DHPU ME-DHPU ME-DHPU ME-DHPU ME-DHPU ME-DHPU 20/18 25/18 25/28 38/28 45/28 38/45 50/45

Hydraulic Oil Tank 280Lt















Filler Breather















Sight Level Gauge Oil















Tank Inspection Cover















Hydraulic Oil Filter 100Lt













Hydraulic Oil Filter 160 Lt Hydraulic Oil Cooler 06

• •







Hydraulic Oil Cooler 09 Hydraulic Pump 54 Lt/min @ 3000rpm

• •











Hydraulic Pump 84 Lt/min @ 3000rpm







Hydraulic Pump 135 Lt/min @ 3000rpm Diesel Tank 120 Lt















Diesel Filter















Sight Level Gauge Diesel















Diesel Engine 20 kW @ 3000rpm

• •



Diesel Engine 25 kW @ 3000rpm Diesel Engine 38 kW @ 3000rpm



Diesel Engine 45 kW @ 3000rpm

• •

Diesel Engine 50 kW @ 3000rpm



Engine Muffler















Engine Anti-vibration mounts















12 v Battery- Maintenance Free















Electro Proportional Valve















Pendant Control















E Stop















Engine Management Control Panel















Battery Charge/Failure















Oil Pressure Failure















Engine Temperature Failure















Engine Hour Meter















Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

ME-DHPU SERIES Power Unit Standard Inclusions

OIL COOLER

HYDRAULIC FILTER

STEEL HYDRAULIC CONNECTIONS

HYDRAULIC OIL FILLER BREATHER

HYDRAULIC LEVEL GAUGE

LOCKING DOOR HANDLE

SERVICE BALL VALVE

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

BATTERY

FUEL LEVEL GAUGES

ENGINE MANAGEMENT

THROTTLE

EMERGENCY STOP

PENDANT CONTROL

BATTERY ISOLATION

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

Pendant Control ME-DHPU-PC

easy to use, tethered pendant controls give you versatility, reliability and increased productivity Compared to conventional lever operated manual control systems

Deadman Switch

Carry/ Support Strap

Wire Guide Switch

Emergency Stop Switch

Hydraulic Pressure (Load/Tonne) OPTIONAL (Load/Tonne, Distance) OPTIONAL

Winch Rotation

Deadman Switch

Winch Speed Switch

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

Base Frames

ME-SK SERIES Base Frame Options

BASE FRAME PART NUMBER

BASE FRAME

2 TONNE

4 TONNE

6 TONNE

10 TONNE

FREE STANDING FORK TYNE LIFT (OPTION)

ME-SKA-02

ME-SKA-04

ME-SKA-06

ME-SKA-10

CENTRE LIFT (OPTION)

ME-SKB-02

ME-SKB-04

ME-SKB-06

ME-SKB-10

BUNDED OPTION

ME-SKC-02

ME-SKC-04

ME-SKC-06

ME-SKC-10

LENGTH

1980

1980

2170

2700

WIDTH

1800

1800

1820

1820

HEIGHT

1150

1150

1300

1600

ME-SKA

ME-SKB

ME-SKC

Approximate dimensions in millimetres A variety of base frames are available for the combo winches. The final selection of the base frame is greatly influenced by the winching application and securing method employed by the client. All base frames accommodate the powerpack and winch drum assembly.

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

Spooling systems

ME-SP SERIES Spooling system Options The spooling systems are designed to reduce the fleet angle of the wire rope and to increase the efficiency of spooling wire onto the drum as well as improve wire rope life

SPOOLING SYSTEM PART NUMBER

WIRE GUIDE

2 TONNE

4 TONNE

6 TONNE

10 TONNE

OVERHEAD WIRE FEEDER

ME-SPA-02

ME-SPA-04

N/A

N/A

OUT FRONT CYLINDER WIRE GUIDE

ME-SPB-02

ME-SPB-04

ME-SPB-06

ME-SPB-10

ARCHIMEDES SCREW

ME-SPC-02

ME-SPC-04

ME-SPC-06

ME-SPC-10

ME-SPA

ME-SPB

ME-SPC

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

Capstans

Additional Options To increase the versatility of the ME-WGA range the winches may be fitted with Capstan Drums, which enable operational staff to pull rope external to the winch drum assembly

CAPSTAN (2T MAX. LINE PULL) WINCH SERIES

DIAMETER (INCH)

DIAMETER (MM)

KIT NUMBERS

ME-WGA-02

8

200

ME-WC0202

ME-WGA-04

8

200

ME-WC0402

ME-WGA-06

8

200

ME-WC0602

ME-WGA-10

8

200

ME-WC1002

2 TONNE MAX LINE PULL FOR ALL CAPSTANS - Typical 2 Tonne Capstan and additional monitoring sheave block mounted to a winch

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104

Capstan Tension & Distance Additional Options Monitor The electronic data logging and counters are only available with the out front cylinder, Archimedes screw wire guide options and capstan monitoring option

1 - DISTANCE DISPLAY KIT PART NUMBER: ME-ELWD Distance is displayed on an LED meter offering simple field setup and programming. The meter is visible to operator and information obtained from a sheave wheel attached to the guide system.

2 - TENSION DISPLAY KIT PART NUMBER: ME-ELWB Line Tension is displayed on an LED meter offering simple field setup and programming. The meter is visible to operator and information obtained from a sheave wheel pin attached to the guide system.

3 - DATA LOGGER KIT PART NUMBER: ME-ELWC The information gathered from the Tension and Distance display meters can be logged. Logging is done in real time monitoring and the information can be used to generate virtually unlimited data sets for statistical analysis and record keeping.

4 - PLC TOUCH SCREEN DISPLAY KIT PART NUMBER: ME-ELW(A)E The data captured for Tension and Distance display is presented on a colour touch screen. The screen is presented in 3 views. VIEW 1. (OPERATING SCREEN) Distance pulled; Line tension; Line speed; Max tension setpoint; Distance setpoint; Tension setpoint

VIEW 2. (DISTANCE SETUP) Set alarm points; Set & reset buttons

VIEW 3. (TENSION SETUP) Set Max tension; Set & reset buttons

Manufactured by MORSE

For more information contact:

W morse.com.au Australia Tim Morse M (+61 4) 27 624 475 New Zealand Roger Myers M (+64 21) 0257 4104