Illustrated Parts: Model 749

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Illustrated Parts: Model 749 Power Safe

BCS America LLC 5001 N Lagoon Ave Portland, OR 97217

Revised 7/10/2017

www.bcsamerica.com Phone: 800-543-1040 Fax: 800-777-7069

749

Bumper/ Accessories

Serial Number Range 898000 ---963639

1.00

ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31100451 31112085 31112154 31112171 31121008

SCREW 3,5X25 SCREW TE M6X16 DIN 6921 8G SCREW TE M8X40 UNI 5739 8G SCREW TE C/F M8X16 DIN 6921 SCREW TBCEI M10X16 ISO 7380

11 12 13 14 15

55257621 55257623 56156241 56157399 58056991

LOWER GUARD UPPER GUARD , STEERING COLUMN BRACKET GUARD SUPPORT GROMMET , GUARD SUPPORT

6 7 8 9 10

31241060 31241084 31510100 55257521 55257522

SELFLOCK NUT M6 SELFLOCK NUT M8 6S SCREW 6,3X19 UNI 6950 FRONT BUMPER GUARD BUMPER CLAMP

16 17 18

58057266 59053021 59056127

GUIDE, CABLE BUMPER HONDA GX390 BUMPER DIESEL

749 Bumper Rev0 1-18-16

749

Bumper/ Accessories

Serial Number Range 963640 ---------

1.01

ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 *2 3 4 5

31100451 31112081 31112154 31112171 31121008

SCREW 3,5X25 SCREW TE C/F M6X20 DIN 6921 8G SCREW TE M8X40 UNI 5739 8G SCREW TE C/F M8X16 DIN 6921 SCREW TBCEI M10X16 ISO 7380

11 12 *13 14 15

55257621 55257623 552C1001 56156241 58056991

LOWER GUARD UPPER GUARD , STEERING COLUMN GUARD SUPPORT BRACKET GROMMET , GUARD SUPPORT

*6 7 8 9 10

31241066 31241084 31510100 55257521 55257522

SELFLOCK M6 FL NY DIN 6926 SELFLOCK NUT M8 6S SCREW 6,3X19 UNI 6950 FRONT BUMPER GUARD BUMPER CLAMP

16 17

59053021 59056127

BUMPER HONDA GX390 BUMPER DIESEL

749 Bumper Rev1 1-18-16

749

Electrical System

Serial Number Range

02.00

898000 - ------

Revised 01/18/2016

700PS.Q01.1 ID

PART NO

DESCRIPTION

ID

PART NO

1 2 3 4

31100201 31121558 31241060 31411064

BOLT W/SQUARE NUT M6X12 BOLT M6X16 LOCKNUT M6 STANDARD WASHER FLAT M6.4X12.5

10 58157405 11 59057390

5 6 7 8 9

31411090 56119937 56157387 58047460 58135225

WASHER FLAT M9X24 BRACKET - BATTERY ROD CABLE - ELECTRIC STARTER RUBBER BUFFER - VIBRATION

DESCRIPTION

RUBBER STOPPER BOX - BATTERY

749

Serial Number Range

Clutch Control

898000 - ------

03.00 Revised 01/18/2016

700PS.B01.2 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

30000197 31112084 31152060 31152063 31480184

NIPPLE M+M 3/8 CAP SCREW SCREW TCEI M6X30 SCREW TCEI M6X20 COPPER WASHER 16,7X22/1,5

16 17 18 19 20

56156224 56156658 56356242 56356661 56456657 56456567

SHIELD VALVE SEAT BOLT COUNTERWEIGHT VALVE

6 7 8 9 10 11 12 13 14 15

34221040 35211050 35211060 38211400 51156214

CYLINDRICAL PLUG SEEGER RING SEEGER RING E 6 OIL SEAL COVER

58056192 58056221 58056222 580C0041 58170021

SPRING SPRING SPRING PLUG PLUG

52456217 52456220 52456223 52456235 55256228

DRIVEN GEAR DISTRIBUTOR GEAR PUMP GEAR ROLLER

21 22 23 24 25 26 27 28 29

59056225Z CLUTCH LEVER 59056230Z LEVER 59256200 CLUTCH FLANGE F0844273090 GASKET 22X28X1,5 CU 99,5

749

Serial Number Range

Clutch

898000 - ------

04.00 Revised 01/18/2016

700PS.C01.1 ID

PART NO

DESCRIPTION

ID

PART NO

1 2 3 4 5

37141253 37161500 38118859 38120500 38140850

BEARING BEARING O-RING RING RING

11 56556213 12 59256693

6 7 8 9 10

52456694 53156210 53156218 56156247 56356216

CLUTCH, BASKET SUMP PISTON PIN RING

DESCRIPTION

SPRING FRICTION DISK KIT

749

Serial Number Range

Clutch Hyd Filter and Drive Coupler

898000 - ------

05.00 Revised 01/18/2016

700PS.D01.1 ID

PART NO

DESCRIPTION

ID

PART NO

1 2 3 4 5

31112099 38110873 53156209 58056208 59256037

BOLT O-RING 108 (8,73X1,78) CONNECTION FILTER HYDRAULIC BLOCK GX390

A 31100031 B 52456233 C 56556282

DESCRIPTION

BOLT 3/8-24X1.25" HUB WASHER

749D

Serial Number Range

Clutch Hyd Filter and Drive Coupler

898000 - ------

05.01 Revised 0//201

700PS.D01.1 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31112099 38110873 53156209 58056208 5925603

BOLT O-RING 108 (8,73X1,78) CONNECTION FILTER HYDRAULIC BLOCK .'

A 311 BOLT 0; B :$6+(5 C  25,1* '25,1* (+8% ):$6+(5 

749

Serial Number Range

Clutch te Adapter

898000 - ------

06.00 Revised 01/19/2016

700PS.F01.1 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31100015 31241083 31312073 38119823 38213500

SCREW TE 3/8X1" SELFLOCK NUT M8 FLANG STUD BOLT O-RING OIL SEAL

6 7 8 9 10

52456236 PUMP GEAR 53156205 ENGINE FLANGE GX390 56156281 CENTERING BUSHING 56356239 WASHER, SPACER F0803075500 O-RING 2100 (25,12X1,78)

749D

Clutch Plate Adapter

ID

PART NO

DESCRIPTION

1 2 3 4 5

31241083 31312097 38119823 38213202 53156207

SELFLOCK NUT M8 STUD BOLT M8X98X16X28 O-RING OIL SEAL 32 X 45 X 7 ENGINE FLANGE KD440

Serial Number Range 898000 --- ------

ID

PART NO

DESCRIPTION

749 Clutch Plate Adapter Rev0 1-19-16

6.01

749

Serial Number Range

Gearbox

07.00

898000 - ------

Revised 01/19/2016

700PS.G02.1 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31112083 31112170 31221121 31241084 31312082

SCREW SCREW TE C/F M8X20 NUT M12X1,25 SELF LOCK NUT M8 7 STUD BOLT M8X38X14X20

11 12 13 14 15

31480184 53143875B 53156202B 53156332B 55102678

COPPER WASHER 16,7X22/1,5 GEARBOX HOUSING COVER BOX CASING REAR COVER RUBBER RING

6 7 8 9 10

31312084 31312094 31312125 31312125 31421132

STUD BOLT M8X58X16X16 STUD BOLT M8X68X14X36 PTO STUD PTO STUD WASHER 13X24X2,8

16 17 18 19 20

56147520Z 58043053 58043117 59056244 59056672

COVER CYLINDRICAL PLUG COVER GASKET HOSE DIP STICK

749

Serial Number Range

Transmission

898000 - 937701

08.00 Revised 01/19/2016

700PS.H03.1 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31112211 31421101 34211042 34213060 34213061

SCREW TE M10X30 WASHER ROLL PIN 4X25 ROLL PIN ROLL PIN

21 22 23 24 25

52456360 52456362 52456370 52456389 52456390

SLIDER COUPLING SLIDER LEVER LEVER

6 7 8 9 10

35111053 35111055 35121031 35211120 37111150

SEEGER RING I 52 SEEGER RING I 55 SEEGER RING E 30 SEEGER RING E 12 BEARING

26 27 28 29 30

56356328 56356329 56356330 56356331 56356348

SHIM, 1.5MM SHIM, 1.6MM SHIM, 1.7MM SHIM, 1.8MM SHIM

11 12 13 14 15

37111152 37112229 37141250 37320120 37910832

BEARING BEARING BEARING ROLLER CAGE 12X15/10 BALL 1/4

31 32 33 34 35

56456347 56456351 56456476 58043086 58056391

GEAR GEAR PIN WORM SHAFT SHOE SPRING

16 17 18 19 20

38213800 52456336 52456340 52456349 52456354

OIL SEAL PTO SHAFT SHAFT GEAR SUPPORT GEAR

36 37

59056365 59056383

PTO GEAR TRIPLE GEAR

749

Serial Number Range 937702 ---------

Transmission

8.01

ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31112211 31421101 34211042 34213060 34213061

CAP SCREW M10X30 WASHER , SUPER M10 PIN , SPLIT PIN SPIRAL SPLIT PIN SPIRAL SPLIT

21 22 23 24 *25

52456360 52456370 52456389 52456390 52456706

GEAR , SLIDER SLIDER REVERSER LEVER REVERSER LEVER PTO ENGAEMENT PTO SLIDER

6 7 8 9 10

35111053 35111055 35121031 35211120 37111150

SNAP RING D52 SNAP RING D55 SNAP RING D31 RING , SPLIT BEARING 15X35X11

26 27 28 29 30

56356328 56356329 56356330 56356331 56356348

SHIM 1.5 MM SHIM 1.6 MM SHIM 1.7 MM SHIM 1.8 MM WASHER

11 12 13 14 #15

37111152 37112229 37141250 37320120 37910832

BEARING 15X42X13 BEARING 30X55X13 BEARING 25X52X15 BEARING 12X15X10 BALL 1/4"

31 32 33 34 #35

56456347 56456351 56456478 58043086 58056391

REVESER GEAR PIN REVERSE GEAR WORM GEAR SHOE SPRING FOR PTO BALLS

16 17 18 19 20

38213800 52456336 52456340 52456349 52456354

OIL SEAL 38X55X7 SHAFT , PTO MAIN INPUT SHAFT SUPPORT REVERSE GEAR GEAR , FIRST

* 36

59056707 59968940 59056383

PTO GEAR PTO GEAR KIT CONSISTS OF *25 & *36 GEAR CLUSTER

37

749 GEARS REV2. 01-19-16

749

Serial Number Range

Wheel Axle & Differential

898000 - ------

09.00 Revised 0/1/201

700PS.I03.0 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31112166 31112167 31211100 31241080 31241084

SCREW TE C/F M8X25 SCREW TE C/F M8X30 NUT M10 SELFLOCK NUT M8 SELFLOCK NUT M8

16 17 18 19 20

52448187N 52448188N 53243851N 56148184 56156219Z

AXLE SHAFT AXLE SHAFT HUB RING LEVER

6 7 8 9 10

31312080 31312102 31423084 31423105 35111047

STUD BOLT M8X46X20X12 STUD BOLT M10X40X24X12 SPRING WASHER 8,4 SPRING WASHER 10,5 SEEGER RING I 47

21 22 23 24 25

56156827N 56156828Z 56443871 56448183 56448196

STOP STOP ROD SPACER COUPLING

11 12 13 14 15

35211060 37111250 37111253 38111400 38213002

SEEGER RING E 6 BEARING BEARING O-RING 2056 (14,00X1,78) OIL SEAL

26 27 28 29

58043855 58043874 58043881N 59048199

GASKET SPRING SPRING DIFFERENTIAL GEAR

13 9

749

ID

PART NO

1 2 3 4 5 6 7 8 9 10

11.00

Serial Number Range 898000 ---- -------

Steering Column

DESCRIPTION

ID

PART NO

DESCRIPTION

31100451 31111229 31112165 31112293 31241084

SCREW 3,5X25 SCREW TE M10X110 SCREW TE C/F M8X35 SCREW TE M12X80 SELFLOCK NUT M8

11 12 13 14 15

55157213 55243340 56156940 56156974 56356924

GRIP SUPPORT U BOLT SUPPORT BRACKET FERRULE

31241100 31241126 31421100 52156917 55157212

SELFLOCK NUT M10 SELFLOCK NUT M12 CUP SPRING WEDGE GRIP

16 17 18 19 20

58056918 58056942 58056991 590C0125 59057010

SPRING SPRING GROMMET, GUARD SUPPORT STEERING COUMN LEVER

21

59057011

CONNECTION

749 Steering Column Rev0 1-20-16

749

Serial Number Range 898000 --- ------

Handlebars

12.00

ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31112089 31121020 31211080 31241060 31241065

SCREW TE M6X25 SCREW TBCEI M8X40 NUT M8 SELFLOCK NUT M6 SELFLOCK NUT M6

17 18 19 20 21

58056595 58056815 58056816 58056838 58056839

ADJUSTING SCREW CABLE, THROTTLE KD440 CABLE, THROTTLE GX390 CABLE, CLUTCH CABLE, OPC

6 7 8 9 10

55256185 56148470 56156603 56156874 56356184

OPC LEVER LEVER SPACER PANEL LEVER PIN

22 23 24 25 26

58056897 58057369 58147704 58150313 59257161

CABLE, BRAKE CABLE, STEERING RELEASE ADJUSTING SCREW CABLE CLAMP HANDLE BAR

11 12 13 14 15 16

58002538 58048000 58050345 58056155 58056186 58056593

LEVER, THROTTLE GRIP SPRING SPRING SPRING SPRING

749 Handlebars rev0 1-20-16

749

Serial Number Range 898000 ---- -------

Handlebar Controls

13.00

ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

31100451 31112090 31121020 31121024 31211080

SCREW 3,5X25 SCREW TE M6X16 SCREW TBCEI M8X40 SCREW TBCEI FL.M4X25 NUT M8

19 20 21 22 23

56148287 56156832 56156834 56156859 56356833

STUD BOLT U BOLT INDEXING BOLT FORK SMALL PLATE

6 7 8 9 10

31241042 31241084 34213020 52156810 53156860

SELFLOCK NUT M4 SELFLOCK NUT M8 ROLL PIN 4X20 SPIROL LEVER, FORWARD / REVERSE LEVER, DIFFERENTIAL

24 25 26 27 28

56356840 56356858 58047712 58048009 58049830

CLAMPING SCREW PIN SPRING SWITCH SPRING

11 12 13 14 15

55157212 55157213 55157214 55157215 55256197

UPPER HANDLE, HALF BLACK LOWER HANDLE, HALF BLACK UPPER HANDLE, HALF RED LOWER HANDLE, HALF RED LEVER, ON/OFF

29 30 31 32 33

58056595 58056814 58056837 58056846 58056847

ADJUSTING SCREW CABLE, FUEL CUT OFF KD440 ONLY WIRING CABLE, REVERSE CABLE, DIFFERENTIAL

16 17 18

55256757 55256835 55256836

PULLEY COVER CROSS PIECE

34 35 36

58056896 59256180 59256850

CABLE, PARKING BRAKE SUPPORT LH SUPPORT RH

749 Handlebar Controls Rev0 1-20-16

749

Serial Number Range

Brakes

898000 - ------

14.00 Revised 01/20/2016

700PS.N02.1 ID

PART NO

DESCRIPTION

ID

PART NO

1 2 3 4 5

31112090 31112166 31152085 31241084 56356840

SCREW M6X16 SCREW M8X25 SCREW, M8X25 NUT, LOCK M8 FLANGED SCREW, CLAMPING

11 59048200N 12 59048208N

6 7 8 9 10

58048214 58048215 58056918 56148218N 56156831Z

SHOE SPRING SPRING BRAKE DRUM FORK

DESCRIPTION

LEVER,HALF DISK COMPLETE PIN, HALF DISC COMPLETE

749

Serial Number Range

Wheels

898000 - ------

15.00 Revised 0//201

700PS.P01.1 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3

312.11100 313.12102 314.23105

NUT, M10 STUD, M10X40X24X12 WASHER, M10.5

4 5

NSI 922.43685

USE ITEM# 922.43685 PAIR WHEEL EXTENSIONS COMPLETE

A B

391.13502 391.14008 391.14010 391.15010 391.15012 391.16018

TIRE 3.50 - 8" TIRE 4.00 - 8" TIRE 4.00 - 10" TIRE 5.00 - 10" TIRE 5.00 - 12" TIRE 6.50 - 12"

394.13502 394.14008 394.15010 394.15010 394.15012 394.16018

TUBE 3.50 - 8" TUBE 4.00 - 8" TUBE 4.00 - 10" TUBE 5.00 - 10" TUBE 5.00 - 12" TUBE 6.50 - 12"

D

922.57775 922.43680 922.48332 922.48334 922.44806 922.44809

PAIR WHEELS COMPLETE 15 X 3.50 - 8" PAIR WHEELS COMPLETE 16 X 4.00 - 8" PAIR WHEELS COMPLETE 18 X 4.00 - 10" PAIR WHEELS COMPLETE 19 X 5.00 - 10" PAIR WHEELS COMPLETE 22 X 6.50 - 12" PAIR WHEELS COMPLETE 22 X 5.00 - 12"

C 580.43250 580.48330 580.44804

RIM 3.50 - 8" & 4.00 - 8" RIM 4.00 - 10" & 5.00 - 10" RIM 5.00 - 12" & 6.50 - 12"

NSI - Not serviced individually



8

749

Serial Number Range

Decal Safety

898000 - ------

17.00 Revised 01/20/2016

700PS.R01.0 ID

PART NO

DESCRIPTION

ID

PART NO

DESCRIPTION

1 2 3 4 5

58056864 58056866 58056867 58056868 58056869

DECAL DECAL DECAL DECAL DECAL

11 12 13 14 15

58057724 58057732 58057746 58057747 58057748

DECAL DECAL DECAL DECAL DECAL

6 7 8 9 10

58057450 58057451 58057625 58057676 58057677

DECAL DECAL DECAL DECAL DECAL

16 58057767 17 58057768 18 58093089

DECAL DECAL DECAL