installation manual - Inlad Truck & Van Equipment
VAN SOLUTIONS
FOR THE WAY YOU WORK™
INSTALLATION MANUAL
Models 2275-3-01 & 2277-3-01 Weather Guard / Knaack 420 E. Terra Cotta Ave Crystal Lake, IL 60014 USA
800-456-7865 Toll Free 800-334-2981 Fax [email protected]
Weather Guard / Knaack 9133 Leslie St. Unit 105 Richmond Hill, ON L4B4N1
888-562-2251 Toll Free 888-456-8460 Fax [email protected]
USER INSTRUCTIONS
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT. CAUTION Be safe - always wear protective eye wear to keep debris out of your eyes when installing WEATHER GUARD® Van Products
WARNING Prior to drilling, check under vehicle for fuel, tanks, fuel lines, brake lines, electric wires, etc. To avoid cutting or puncturing them. Do not use Blind Fasteners in these areas.
Tools Needed • THREADLOCKER COMPOUND • 1/2” SOCKET AND/OR WRENCH • 3/16” HEX KEY/DRIVER
Contents EZGLIDE2 PARTS LIST ........................................................................... 4 Step 1 install vertical tube and damper............................ 6 Step 2
Install ladder hooks................................................... 7
Step 3 mount mounting feet to cross members................ 8 Step 4 install curved mounting brackets.......................... 9
• DRILL WITH 21/64” DRILL BIT RECOMMENDED FOR RAM PROMASTER 118” WHEEBASE
• 1/4” HEX KEY/DRIVER
• TORQUE SETTABLE DRIVER OR TORQUE WRENCH.
• 2X 9/16 SOCKET AND/OR WRENCH
• 3/8” OPEN END WRENCH
• 7/16” SOCKET AND/OR WRENCH • SAW RECOMMENDED FOR RAM PROMASTER 118” WHEELBASE
BEFORE YOU BEGIN The best time to install the EZGLIDE2™ dual drop-down ladder rack is when first installing the rack on the vehicle. After checking that your product is complete, follow along with the single drop-down installation instructions, adding the dual drop-down parts at the same time. These instructions are written assuming that you are adding a dual-drop down kit to an existing installation.
Step 4b install curved mounting brackets, gutter mount................................................................. 10 Step 5 install drop down mechanisms to cross members............................................................ 11 Step 6
INSTALL CENTER CONNECTING TUBE.............................. 12
Step 7
mount CENTER cross members to vehicle ............ 13
Step 8 install CENTER CONNECTING tube............................... 14 Step 9 install REAR DRIVE tube.............................................. 15 Step 10 install REAR COUPLING................................................. 15 Step 11 position and secure ladder rack assembly........ 16 EZGLIDE2 SPARE PARTS LIST................................................................17
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DESCRIPTION DESCRIPTION QTY. QTY. 5/16X3/4" CARRIAGE BOLT 16 REDWASHER CAP 1 5/16" 5/16" WASHER 38 38 1" SPACER 8 5/16X1-3/4" 5/16X1-3/4" BOLT BOLT 6 6 SCREW 8 5/16"5/16X2" NYLON 5/16" LOCK NYLON NUT LOCK NUTQTY. 30 30 DESCRIPTION DESCRIPTION QTY. DAMPER ROD BUSHING 1 3 COUPLING COUPLING BUSHING 1 5/16" 5/16" WASHER WASHER 38 38 PART NAME: PART NUMBER: REV. LADDER HOOKPIN SUPPORT 4 CLEVIS CLEVIS PIN 1 1 5/16X1-3/4" 5/16X1-3/4" BOLT BOLT 6 6 5/16X3" SCREW 4 A 2291-3-01 QUICK START BOM 5/16X3/4" 5/16X3/4" CARRIAGE CARRIAGE BOLT BOLT 16 16 5/16" 5/16" NYLON NYLON LOCKLOCK NUT NUT QTY. 30 QTY. 30 5/16" WASHER 5/16X1-3/4" BOLT 5/16" NYLON DESCRIPTION DESCRIPTION 3/8" WASHER 3 MATERIAL: RED CAPRED CAP 1 1 LOCK NUT COUPLING COUPLING BUSHING BUSHING 1 1 5/16" 5/16" WASHER 3/8X5/8" BOLT 2 38 38 8 1" SPACER 1"WASHER SPACER 8 N/A CLEVIS CLEVIS PINBOLT PIN 1 1 5/16X1-3/4" 5/16X1-3/4" BOLT 6 8 3/8"5/16X2" NYLON LOCK NUT 16 SCREW 5/16X2" SCREW 8 5/16X3/4" 5/16X3/4" CARRIAGE CARRIAGE BOLT BOLT 16 16 5/16" 5/16" NYLON NYLON LOCK LOCK NUT NUT E-CLIP 2 30 30 3 DAMPER DAMPER ROD ROD 3 RED CAP RED CAP 1 1 COUPLING COUPLING BUSHING BUSHING 1 4 5/16X1-1/4" BOLT LADDER HOOK LADDER SUPPORT HOOK SUPPORT 4 1 1"CLEVIS SPACER 1" SPACER 8 8 CLEVIS PIN PIN 1 4 CURVED MOUNTING BRACKET 5/16X3" SCREW 5/16X3" SCREW 41 2275-3-0 5/16X2" 5/16X2" SCREW SCREW 8 8 2277-3-0 5/16" WASHER 5/16" WASHER5/16X1-3/4" 5/16X1-3/4" BOLT BOLT 5/16" NYLON 5/16" NYLON 5/16X3/4" 5/16X3/4" CARRIAGE CARRIAGE BOLTBOLT 3 MOUNTING BOLT PLATE 4 16 16 3 DESCRIPTION 3/8"FOOT WASHER 3/8" WASHER LOCK NUT LOCK NUT DAMPER DAMPER ROD ROD 3 3 QTY RED 3/8X5/8" RED CAP CAPBOLT 1 2 QTY STUD PLATE WELD 41 3/8X5/8" BOLT 2 PART PART NAME: NAME: PART PART NUMBER: NUMBER: PART PART NAME: NAME: PART PART NUMBER: NUMBER:REV. REV. REV. REV. LADDER LADDER HOOK HOOK SUPPORT SUPPORT 4 4 1"3/8" SPACER 1" SPACER 8 1 36 5/16” WASHER DESCRIPTION DESCRIPTION Shipping/QTY. Shipping/QTY. DESCRIPTION DESCRIPTION Shipping/QTY. Shipping/QTY. 1/4" WASHER 88 3/8" NYLON LOCK NYLON NUT LOCK NUT18 1 5/16X3" 5/16X3" SCREW SCREW A 2291-3-01 2291-3-01 QUICK QUICK START BOM BOM PART NAME: AA 2291-3-01 2291-3-01 QUICK QUICK START START BOM BOM 5/16X2" 5/16X2" SCREW SCREW DESCRIPTION QTY. 5/16 xSTART 1-3/4” BOLT 62848 48 2 6 5/16"A5/16" 1/4" NYLON LOCK NUT DESCRIPTION 2275-3-0 2277-3-0 WASHER WASHER 5/16X1-3/4" 5/16X1-3/4" BOLT BOLT5/16" 5/16" NYLON NYLON E-CLIP E-CLIP DESCRIPTION QTY. DROP DROP DOWN DOWN W/ SLIDE W/ SLIDE 1 11 1 DROP DROP DOWN DOWN W/ W/ SLIDE SLIDE 3/8" WASHER 3/8" ROD WASHER 3 3 MATERIAL: MATERIAL: DAMPER DAMPER ROD 3 4 MATERIAL: MATERIAL: LOCKLOCK NUT NUT 2291-3-01 EZ GLIDE 2 FIXED 13 5/16" WASHER 38 SCREW 5/16X1-1/4" BOLT BOLT 4 QTY QTY 5/165/16X1-1/4" x5/16" 2” 438 4 WASHER 3/8X5/8" 3/8X5/8" BOLT BOLT 2 2 LADDER LADDER HOOK HOOK SUPPORT SUPPORT 4 4 89" CONNECTING 89" CONNECTING TUBETUBE 1 11 1 89" 89" CONNECTING CONNECTING TUBE TUBE MATERIAL: LADDER STOP WELD DDLR 26 4 5/16X1-3/4" BOLT 6CAP CURVED CURVED MOUNTING MOUNTING BRACKET BRACKET 4 N/AVRTCL N/A N/A N/A FIXED DROP DOWN 2 2 5/16X1-3/4" BOLT RED 1 1 3/8" NYLON 3/8" NYLON LOCK LOCK NUT NUT 1 1 5/16X3" 5/16X3" SCREW SCREW 4 4 LADDER HOOK FIXED 14 5/16" NYLON LOCK NUTMOUNTING 30 FOOT MOUNTING BOLT FOOT PLATE BOLT PLATE 4 REAR36” REAR DRIVE DRIVE TUBETUBE 1 111 1 REAR REAR DRIVE DRIVE TUBE TUBE TUBE 5/16" NYLON LOCK NUT 5/16" 5/16" WASHER WASHER 5/16X1-3/4" 5/16X1-3/4" BOLTBOLT 5/16"5/16" NYLON NYLON RED CAP 1" SPACER 5/16X2" SCREW CONNECTING 1 E-CLIP E-CLIP 2 2 1” SPACER 430 3/8" WASHER 3/8" WASHER 3 4 4 EZ-GLIDE 2W SLIDE 11 3 LOCK LOCK NUT NUT COUPLING BUSHING STUD1 PLATE STUD WELD PLATE WELD 4 COUPLING BUSHING REAR89” REAR COUPLING COUPLING 1 1 5/16X1-1/4" 5/16X1-1/4" BOLT BOLT 4 4 REAR REAR COUPLING COUPLING 1 1 CONNECTING TUBE 1 5/16 NYLON LOCK NUT 12 28 3/8X5/8" 3/8X5/8" BOLT BOLT 2 2 LADDER HOOK DROP DOWN DDLR 1 CLEVIS PIN 1 WASHER 1/4" 1/4" 81 8 CLEVIS PIN WASHER CURVED CURVED MOUNTING MOUNTING BRACKET BRACKET 4 4 3/8" NYLON 3/8" NYLON LOCK LOCK NUT NUT 1 8 4 TELESCOPING TELESCOPING HANDLE HANDLE 1 111 1 REAR DRIVE TUBE 1 TELESCOPING TELESCOPING HANDLE HANDLE 3/8 WASHER SPRING CLIP 21 5/16X3/4" CARRIAGE BOLT5/16X3/4" 16 1/4" NYLON 1/4" LOCK NYLON NUT LOCK NUT 48 CARRIAGE MOUNTING MOUNTING FOOT FOOT BOLTBOLT PLATE BOLT PLATE16 42 4 E-CLIP E-CLIP 2 REAR COUPLING 1 1 RED CAP 1REDBOLT GLIDE EZ 2 FIXED GLIDE 2 FIXED 1 2 3/8 EZ xSTUD 7/8” 2114 70" CROSSMEMBER 70" CROSSMEMBER 2 22 2 70" 70" CROSSMEMBER CROSSMEMBER CAP PLATE STUD PLATE WELD WELD 4 5/16X1-1/4" 5/16X1-1/4" BOLT BOLT 4 4 2 1" SPACER 8 LOCK VRTCL LADDER VRTCL STOP LADDER WELD STOP DDLR WELD DDLR MOUNTING FOOT 2 3/8 NYLON NUT 2288 2 1" SPACER 1/4" WASHER 1/4" WASHER 8 MOUNTING MOUNTING FOOT FOOT 4 -44 4 MOUNTING MOUNTING FOOT FOOT CURVED CURVED MOUNTING MOUNTING BRACKET BRACKET 4 4 5/16X2" SCREW 8 HOOK LADDER LADDER FIXED HOOK FIXED 18 5/16X2" SCREW DROP DOWN W/ SLIDE FIXED DROP DOWN RED CAPRED CAP 1" SPACER 1" SPACER 5/16X2" SCREW 5/16X2" SCRE VERTICAL LADDER STOP 2 2 STUD PLATE - 84 84 1 2 1/4" NYLON 1/4" NYLON LOCK LOCK NUT NUT MOUNTING MOUNTING FOOT FOOT BOLT BOLT PLATE PLATE VERTICAL VERTICAL LADDER LADDER STOPSTOP 4 4 VERTICAL VERTICAL LADDER LADDER STOP STOP 4 4 DAMPER ROD 3 EZ-GLIDE EZ-GLIDE 2 WROD SLIDE2 W SLIDE 13 1 PART NAME: PART NUMBER: REV. DAMPER EZ GLIDE EZ GLIDE 2PLATE FIXED 2 FIXED 14 1 DAMPER 2 2 COUPLING BUSHING 1 1 STUD STUD PLATE WELD WELD 4 LADDER HOOK SUPPORT 4 HOOK LADDER HOOK LADDER DROP HOOK DOWN DROPDDLR DOWN DDLR 14 1 FIXEDFIXED DROP DROP DOWN DOWN 11 1 START BOM FIXED FIXED DROP DROP DOWN DOWN2291-3-01 1QUICK LADDER SUPPORT A VRTCL VRTCL LADDER LADDER STOP STOP WELDWELD DDLR DDLR 1/4" WASHER 1/4" WASHER 70” CROSS-MEMBER 1 CLEVIS PIN 12428 28 2 1 5/16X3" SCREW 4 SPRING CLIP SPRING CLIP 5/16X3" SCREW LADDER LADDER HOOK HOOK FIXED FIXED 18 1 MATERIAL: DAMPER DAMPER 2 DAMPER DAMPER 5/16" WASHER 5/16X1-3/4" BOLT 5/16" NYLON BUSHING 1/4" NYLON 1/4" NYLON LOCK LOCK NUT NUT 8 CAP RED CAP 1" SPACER 1" SPACER COUPLING 5/16X2" 5/16X2" SCREW SCREW 5/16" RED WASHER 5/16X1-3/4" BOLT 5/16" NYLON FIXED LADDER HOOK 222 2 2 43 10 3/8" WASHER5/16 x 3/4” CARRIAGE 3 WASHERBOLT 3/8" LOCK NUT EZ-GLIDE EZ-GLIDE W SLIDE 22WFIXED SLIDE 11 1 LOCK NUT EZ2GLIDE EZ 2 GLIDE 2 FIXED 1 SLIDESLIDE LADDER LADDER HOOK HOOK 1 11 1 N/A SLIDE SLIDE LADDER LADDER HOOK HOOK 3/8X5/8" BOLT E-C E-CLIP 221 2 3/8" WASHER 3/8X5/8" BOLT 3/8X5/8" BOLT 3/8" NYLON LADDER LADDER HOOK HOOK DROP DROP DOWN DOWN DDLR DDLR 1 VRTCL LADDER STOPSTOP WELD WELD DDLRDDLR 2 2 3/8" NYLON LOCK NUTVRTCL 1 LADDER LOCK NUT 3/8" NYLON LOCK NUT FIXEDFIXED LADDER LADDER HOOK HOOK 1 11 1 FIXED FIXED LADDER LADDER HOOK HOOK DAMPER ROD 2121 21 2 SPRING SPRING CLIP CLIP LADDER LADDER HOOK HOOK FIXED FIXED RED RED CAPCAP 1" SPACER 1" SPACER 5/16X2" 5/16X2" SCREW SCREW E-CLIP 2 E-CLIP 5/16 x 1-1/4”EZ-GLIDE CARRIAGE -2 1 1 4 MID/HIGH-ROOF MID/HIGH-ROOF HARDWARE HARDWARE KIT KIT 1 11 1 MID/HIGH-ROOF MID/HIGH-ROOF HARDWARE HARDWARE KIT KIT 2 W SLIDE 2 BOLT W SLIDE 5/16X1-1/4" BOLT 4 EZ-GLIDE 5/16X1-1/4" BOLT 4 LADDER LADDER HOOK HOOK DROP DROP DOWN DOWN DDLR DDLR 1 1 PART NAME: PART NUMBER: REV. UNIVERSAL CLAMP 2 ART NAME: PART NUMBER: REV. QTY. DESCRIPTION CURVED MOUNTING BRACKET 4 CURVED MOUNTING BRACKET 4 SPRING CLIPFIXED CLIP 2 KIT 2 QS2 DROP DROP DOWN DOWN W/ SLIDE W/ SLIDE FIXED DROP DROP DOWN DOWN 2291-3-01 HRDWRE DROP DROP DOWN DOWN W/ W/ SLIDE SLIDE FIXED DROP DROP 5/16 x 1-1/4” BOLT -DOWN MOUNTING FOOT BOLT PLATE 4SPRING A 38 291-3-01 QUICK START BOM 5/16" WASHER MOUNTING FOOT BOLTFIXED PLATE 4DOWN 36” CONNECTING TUBE PART NAME: PART NUMBER: REV. MATERIAL: STUD PLATE WELD 4 PLATE DESCRIPTION QTY. 5/16X1-3/4" BOLT 6 ATERIAL: CURVED MOUNTING BRACKET -4 2 3/8" WASHER STUD WELD E-C 3/8" WASHER 3/8X5/8" 3/8X5/8" BOLT 3/8" NYLON 3/8" NYLON 3/8X7/8” BOLT BOLT REAR COUPLING TELESCOPING HANDLE 70" CROSSMEMBER 1/4" WASHER 8 WASHER 2291-3-01 HRDWRE KIT QS STUD PLATE 1/4" WASHER 1/4" NYLON SPRING 5/16" NYLON LOCK NUT 3038 LOCK NUT LOCK NUT 1/4" 8 5/16" WASHER MOUNTING FOOT BOLT PLATE 2 N/A LOCK NUT 1/4" NYLON LOCK NUT 8 COUPLING BUSHING 16 MATERIAL: 1/4" NYLON LOCK NUT 8 5/16X1-3/4" BOLT EZ GLIDE 2 FIXED 1 130 GLIDE 2 FIXED 1 5/16"CLEVIS NYLONPIN LOCK NUT PARTEZNAME: PART NUMBER: REV. DESCRIPTION QTY. 3/8" WASHER 3/8" WASHER 3/8X5/8" 3/8X5/8" BOLT BOLT 3/8" NYLON 3/8" NYLON EVRTCL LADDER STOP WELDVRTCL DDLR LADDER 2 STOP WELD DDLR 5/16X3/4" CARRIAGE BOLT 161 2 COUPLING BUSHING 2291-3-01 HRDWRE KIT QS LOCKLOCK NUT NUT 5/16" WASHER 38 LADDER HOOK FIXED 1 HOOK FIXED RED CAPPIN 11 LADDER 1 CLEVIS RED CAP 1" SPACER 5/16X2" SCREW DAMPER ROD RED CAP 1" SPACER 5/16X2" SCREW MATERIAL: 5/16X1-3/4" BOLT 6 EZ-GLIDE 2 W SLIDE 1 1" SPACER 816 EZ-GLIDE 2 W SLIDE 1 5/16X3/4" CARRIAGE BOLT 5/16" NYLON 5/16X2" LOCK NUT 30 LADDER HOOK DROP DOWN DDLRHOOK 1 DROP DOWN DDLR 81 3/8" PLATE WASHER 3/8"STUD WASHER 3/8X5/8" 3/8X5/8" BOLT BOLT1/4" 3/8" NYLON 3/8" STUD PLATE 1/4" WASHER 1/4" WASHER NYLON 1/4"NYLON NYLON SPRINGE LADDER 1 REDSCREW CAP COUPLING BUSHING 1 LOCK LOCK NUT NUT LOCK NUT LOCK NUT SPRING CLIP 2 DAMPER ROD 38 SPRING CLIP 2 1" SPACER OP DAMPER SLIDE LADDER HOOK FIXED LADDER HOOK CLEVIS PIN HOOK LADDER SUPPORT1 48 5/16X2" SCREW 5/16X3/4" CARRIAGE BOLT 16 5/16X3" SCREW 43 DAMPER ROD STUD PLATE5/16X3/4" 1/4" WASHER 1/4" WASHER 1/4" NYLON 1/4" NYLON SPRING S 5/16" WASHER 5/16X1-3/4" BOLT 5/16"TELESCOPING NYLON COUPLING BUSHING70" CROSSMEMBER CLEVIS PIN STUD PLATE CONNECTING 89" CONNECTING TUBE REARREAR DRIVE TUBE TUBE REAR REAR COUPLING COUPLING TELESCOPING HANDLE HANDLE 70" CROSSMEMBER 89" 89" CONNECTING CONNECTING TUBE TUBE REAR REAR DRIVE DRIVE TUBE TUBE REAR REAR COUPLING COUPLING TELESCOPING TELESCOPING HANDLE HANDLE 70" 70" CROSSMEMBER CROSSMEMBER RED CAP 1 DRIVE DROP89" DOWN W/ SLIDE TUBE FIXED 3/8" HOOK WASHER 3 4DROP DOWN LADDER SUPPORT LOCKLOCK NUT NUT LOCK NUT CARRIAGE BOLT KNAACK L.L.C. 1" SPACER 8 PAGE NUMBER FORMAT 3/8X5/8" BOLT 2 4 PRINTED CONFIDENTIAL, 5/16X3" SCREW =CONTROL DIMENSION COPIES ARE NOT TO BE 5/16X2" SCREW 5/16" WASHER 5/16X1-3/4" BOLT 5/16" NYLON COUPLING BUSHING CLEVIS PIN PART NAME: PART 5/16X3/4" NUMBER: REV. 3/8" NYLON LOCK NUT 8 REMOVED 1FROM PART NAME: PART NUMBER: REV. DESCRIPTION QTY. 3/8" WASHER 3 SITECONSENT. PAGE 1 OF 19 LOCK NUT SW DESCRIPTION QTY. BOLT DAMPER ROD 3 WITHOUT 2WRITTEN STUDSTUD PLATE PLATE CARRIAGE 1/4" WASHER 1/4" WASHER 1/4" NYLON 1/4" NYLON SPRIN S E-CLIP 2291-3-01 HRDWRE KIT QS 3/8X5/8" BOLT 2 5/16" WASHER 38 2291-3-01 HRDWRE KIT QS DRAWN BY: 5/16" WASHER 4 SCALE: 381:8 LOCK LOCK NUT NUT LADDER HOOK SUPPORT DATE: 5/16X1-1/4" BOLT 4 16 MATERIAL: 3/8" NYLON LOCK NUT 5/16X1-3/4" BOLT MATERIAL: 5/16X1-3/4" BOLT 4 6 5/16X3" SCREW PART NUMBER: REV. ANGULAR ±1° CURVED MOUNTING BRACKET 4 230 5/16" WASHER E-CLIPLOCK E-CLIP 5/16X1-1/4 5/16X1-3/4" BOLT 5/16" NYLON COUPLING BUSHING CLEVIS PIN 5/16X3/4" 3/8" NYLON 5/16" NYLON LOCK NUT TOLERANCES= 3/8" WASHER 3/8X5/8" BOLT E5/16" NYLON NUT 3/8" WASHER 3/8X5/8" BOLT 3/8" NYLON 3/8" WASHER 3 (EXCEPT4AS30 THIRD ANGLE PROTECION A NUT R 118" WHEEBASE NOTED) LOCK CARRIAGELOCK BOLT LINEAR ±.031 MOUNTING FOOT BOLT PLATE NUT 5/16X1-1/4" BOLT 4 COUPLING BUSHING 1 LOCK NUT COUPLING BUSHING2 1 3/8X5/8" BOLT STUDMOUNTING PLATE WELD 44 CURVED BRACKET MOUNTING MOUNTING FOOT FOOT VERTICAL VERTICAL LADDER LADDER STOP STOP DAMPER DAMPER SLIDE SLIDE LADDER LADDER HOOK HOOK FIXED FIXED LADDER LADDER HOOK HOOK MOUNTING MOUNTING FOOT FOOT VERTICAL VERTICAL LADDER LADDER STOP STOP DAMPER DAMPER SLIDE SLIDE LADDER LADDER HOOK HOOK FIXED FIXED LADDER LADDER HOOK HOOK CLEVIS PIN 1 FIXED DROP DOWN CLEVIS 1 3/8" NYLON LOCK NUT PIN 1 1/4" WASHER 8 416 MOUNTING FOOT BOLT PLATE 5/16X3/4" CARRIAGE BOLT 5/16X3/4" CARRIAGE BOLT 16 TOOLS TOOLS REQUIRED REQUIRED TOOLS TOOLS REQUIRED REQUIRED E-CLIP 1/4" STUD NYLON LOCK NUT 2 8 41 PLATE WELD RED CAP RED CAP 1 5/16X1-1/4" 4 EZ BOLT GLIDE 2 FIXED 1 88 • •• THREADLOCKER COMPOUND COMPOUND 1/4" WASHER • THREADLOCKER THREADLOCKER THREADLOCKER COMPOUND COMPOUND 1" SPACER SPACER KNAACKKNAACK L.L.C. L.L.C. K KNAACK KNAACK L.L.C. L.L.C. 1" 8 PAGE PAGE NUMBER NUMBER FORMAT FORMAT PAGE PAGE NUMBER NUMBER FORMAT FORMAT CURVED MOUNTING BRACKET 4 C CONFIDENTIAL, CONFIDENTIAL, PRINTEDPRINTED CONFIDENTIAL, CONFIDENTIAL, PRINTED PRINTED • •• 1/2" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH • 1/2" 1/2" 1/2" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH VRTCL LADDER STOP WELD DDLR 2 88 1/4" NYLON LOCK NUT C =CONTROL =CONTROL DIMENSION DIMENSION COPIES COPIES ARE NOTARE TOARE NOT BE TO =CONTROL =CONTROL DIMENSION DIMENSION COPIES COPIES ARE NOT NOT TOBE TO BE BE 5/16X2" SCREW COUPLING TELESCOPING HANDLE 70" 5/16X2" SCREW 4 8 CROSSMEMBER R REMOVED REMOVED FROM SITE FROM SITE MOUNTING FOOT BOLT PLATE REMOVED REMOVED FROM FROM SITE SITE • •• 3/16" HEX HEX KEY/DRIVER KEY/DRIVER • 3/16" 3/16" 3/16" HEX HEX KEY/DRIVER KEY/DRIVER 1 1 19 19 PAGE PAGE OF 1 OF 1OFOF1919 PAGE PAGE SW SW SW SW LADDER HOOK FIXED 1 13 W WITHOUT WITHOUT WRITTEN WRITTEN CONSENT. CONSENT. STUD PLATE 1/4" WASHER 1/4" NYLON SPRING CLIP WITHOUT WITHOUT WRITTEN WRITTEN CONSENT. CONSENT. EZ GLIDE 2 FIXED DAMPER ROD STUD PLATE 1/4" WASHER 1/4" NYLON SPRING RED CAP 1" SPACER 5/16X2" SCREW DAMPER ROD LADDER HOOK SUPPORT 5/16X3" SCREW DAMPER ROD 4 3 • •• 1/4" HEX HEX KEY/DRIVER KEY/DRIVER • 1/4" 1/4" 1/4" HEX HEX KEY/DRIVER KEY/DRIVER STUD PLATE WELD LOCK NUT DRAWNDRAWN BY: BY: EZ-GLIDE 2STOP W SLIDE 1 24 DRAWN DRAWN BY:BY: LOCK NUT VRTCL LADDER WELD DDLR • •• 2X• 9/16 2X 9/16 SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH LADDER HOOK SUPPORT 2X2X 9/16 9/16 SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH DATE: DATE: SCALE: SCALE: LADDER HOOK SUPPORT 4 1:8 1:8 SCALE: SCALE: 1:8 1:8 DATE:DATE: 1/4" WASHER 8 • •• 7/16" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH 5/16 x 1-14” CARRIAGE BOLT LADDER HOOK DROP DOWN 1 14 • 7/16" 7/16" 7/16" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH LADDER HOOK FIXEDDDLR 5/16X3" SCREW 5/16X3" SCREW 4 CAP 1" SPACER 5/16X2" SCREW TOLERANCES= DAMPER ROD LADDER HOOK SUPPORT 5/16X3" SCREW CLAMP PARTUNIVERSAL PART NUMBER: NUMBER: REV. TOLERANCES= PART PART NUMBER: NUMBER: REV. REV. ANGULAR ANGULAR ±1° ±1° TOLERANCES= TOLERANCES= 1/4" LOCK NUTCLIP 8 WHEELBASE ANGULAR ANGULAR ±1° ±1° • •• SAW RECOMMENDED RECOMMENDED FORNYLON FOR RAM RAM PROMASTER PROMASTER 118" 118" WHEELBASE 5/16"RED WASHER 5/16X1-3/4" BOLT 5/16" NYLON NYLON COUPLING BUSHING CLEVIS PINREV. 5/16X3/4" • SAW SAW SAW RECOMMENDED RECOMMENDED FOR FOR RAM RAM PROMASTER PROMASTER 118" 118" WHEELBASE WHEELBASE 5/16" WASHER 5/16X1-3/4" BOLT 5/16" COUPLING BUSHING CLEVIS PIN 5/16X3/4" SPRING 2 13 EZ-GLIDE 2 W SLIDE THIRD ANGLE PROTECION 3/8" WASHER WASHER THIRDLOCK ANGLE THIRD PROTECION ANGLE PROTECION THIRD THIRD ANGLE ANGLE PROTECION PROTECION 3/8" 3 118" 118" A AAA • •• DRILL WITH WITH 21/64" 21/64" DRILLDRILL BIT RECOMMENDED BIT RECOMMENDED FOR FOR RAM PROMASTER PROMASTER WHEEBASE WHEEBASE NUT CARRIAGE BOLT BOLT (EXCEPT(EXCEPT AS(EXCEPT NOTED) AS • DRILL DRILL DRILL WITH WITH 21/64" 21/64" DRILL DRILL BIT BIT RECOMMENDED FOR FOR RAM RAM PROMASTER PROMASTER 118" 118" WHEEBASE WHEEBASE (EXCEPT ASNOTED) AS NOTED) NOTED) LINEAR EZ GLIDE 2RECOMMENDED FIXED 1RAM LINEAR ±.031±.031 LINEAR LINEAR ±.031 ±.031 LOCK NUT CARRIAGE LADDER HOOK DROP DOWN DDLR 1 3/8X5/8" BOLT 2 BOLT 2 2 VRTCL LADDER STOP 3/8X5/8" WELD DDLR CLIP NUT 21 3/8" SPRING NYLON LOCK LOCK NUT 1 3/8" NYLON LADDER HOOK FIXED 1 RED CAP 1" SPACER 5/16X2" SCREW DAMPER ROD LADDER HOOK SUPPORT 5/16X3" SCREW E-CLIP 2 E-CLIP 2 EZ-GLIDE 2 W SLIDE 1 DAMPER HANDLE SLIDE LADDER HOOK FIXED LESCOPING 70" CROSSMEMBER 5/16X1-1/4" BOLT 4 LADDER HOOK BOLT 4 LADDER HOOK DROP5/16X1-1/4" DOWN DDLR 1 CURVED MOUNTING MOUNTING BRACKET BRACKET 4 CURVED 4 SPRING CLIP 2 MOUNTING FOOT FOOT BOLT BOLT PLATE PLATE 4 MOUNTING 4 KNAACKPLATE L.L.C. STUD WELD 4 PAGE NUMBER FORMAT STUD PLATE WELD 4 CONFIDENTIAL, PRINTED =CONTROL COPIES ARE NOT TO BE CURVED MOUNTING MOUNTING FOOT 1/4" WASHER WASHER 8 DIMENSION E-CLIP 5/16X1-1/4" BOLT 3/8" 3/8" NYLON 1/4" 8 REMOVED FROM SITE PAGE 1 OF 19 3/8X5/8" BOLT SW WASHER WITHOUT WRITTEN CONSENT. BRACKET BOLT PLATE LOCK NUT 1/4" NYLON LOCK NUT 8 1/4" NYLON LOCK NUT 8 DRAWN BY: DATE: EZSCALE: GLIDE 2 21:8 FIXED 1 CURVED MOUNTING MOUNTING FOOT E-CLIP 5/16X1-1/4" BOLT EZ GLIDE FIXED 1 3/8" WASHER 3/8X5/8" BOLT 3/8" NYLON BRACKET BOLT PLATE VRTCL LADDER LADDER STOP STOP WELD WELD DDLR DDLR 2 ±1° LOCK NUT PART NUMBER: REV. ANGULAR2 DE LADDER HOOK FIXEDVRTCL LADDERTOLERANCES= HOOK THIRD ANGLE PROTECIONLADDER HOOK FIXED 1 ±.031 (EXCEPTHOOK AS NOTED) FIXED LADDER LINEAR 1 RED CAP CAP A 1" SPACER SPACER 5/16X2" SCREW SCREW DAMPER ROD ROD LADDER HOOK HOOK SUPPORT SUPPORT 5/16X3" SCREW SCREW RED 1" 5/16X2" DAMPER LADDER 5/16X3" EZ-GLIDE 2 2W W SLIDE SLIDE 1 KNAACK L.L.C. EZ-GLIDE 1 PAGE NUMBER FORMAT CURVED MOUNTING MOUNTING FOOT
USER INSTRUCTIONS
CK START GUIDE INFORMATION 1-3-01
EZ GLIDE2 PARTS LIST
QUICK QUICK START START GUIDE GUIDE INFORMATION INFORMATION QUICK QUICK START START GUIDE GUIDE INFORMATION INFORMATION 2291-3-01 2291-3-01 2291-3-01 2291-3-01
UIDE INFORMATION
Page 4
Page 5
USER INSTRUCTIONS
Step 1 - install vertical tube and damper
Step 2 - install ladder hooks
Using the damper, damper rod and 1-e-clip, install the eyelet end of the damper to the damper rod using 1-e-clip. The damper comes with a preinstalled clip on the clevis end side. Remove clip, slide clevis end over the drive tube cam, and reinstall clip.
Using 1-3/8x7/8” bolt, 1-3/8” nylon lock nut, and 2-3/8” washers install the fixed ladder hook to the drop down unit. The hook should be located according to the diagram in the upper set of holes, but may be adjusted NAME: dimensions and user preference. PART NUMBER: REV. nut to depending on PART ladder Torque 2291-3-01 INSTALL 1 30 ft-lbs. MATERIAL:
STEP 2- INSTALL LADDER HOOKS
SCREWS, 2-5/16" NUTS, AND 2-LADDER HOOK SUPPORTS, Using 2-5/16x2” screws,USING 2-1”2-5/16X3" spacers, 1-5/16” nut, INSTALL THE SLIDE LADDER HOOK ONnylon THE SLIDElock DOWN UNIT. 1-5/16” THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM BUT MAY BE ADJUSTED DEPENDING ON LADDER DIMENSIONS AND USER PREFERENCE. TORQUE NUTS TO 17 FT-LBS Repeat for second drop down unit. washer, and 1-damper rod, install the vertical ladder stop to each drop down PART NAME: 1-3/8X5/8" BOLT, the 1-3/8"5/16” NYLON LOCK NUT, AND 2-3/8" WASHERS INSTALL THE FIXED LADDER HOOK TO THE DROP DOWN UNIT. unit. The inner mountingUSING point will use washer and nut, While the THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM, BUT MAY BE ADJUSTED DEPENDING ON LADDERY DIMENSIONS 2291-3-01 INSTALL 1 STEPTORQUE 2- INSTALL LADDER HOOKS PART NAME: AND USER PREFERENCE. NUT TO 30 FT-LBS outer mounting point will use the damper rod for the 5/16x2” screw. MATERIAL: USING 2-5/16X3" SCREWS, 2-5/16" NUTS, AND 2-LADDER HOOK SUPPORTS, 2291-3-01 INSTALL 1 STEP 2-SLIDE INSTALL HOOKS INSTALL THE LADDER HOOK ON THE SLIDE DOWN UNIT. THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM It is recommended to use thread locking compound onLADDER the 5/16x2” screw BUT MAY BE2-5/16X3" ADJUSTED DEPENDING ON LADDER AND SUPPORTS, USER PREFERENCE. TORQUE NUTS TO 17 FT-LBS MATERIAL: SCREWS, 2-5/16" NUTS, ANDDIMENSIONS 2-LADDER HOOK that threads into the damper rod. TorqueUSING both the 5/16” nut and damper rod TEIR LADDER INSTALL THE SLIDE LADDER HOOK HOOK SHOULD BE LOCATED ACCORDING TOTWO THE DIAGRAM PART NAME: ON THE SLIDE DOWN UNIT. THE PART NUMBER: REV. 1-3/8X5/8" BOLT, 1-3/8" NYLON LOCK NUT, AND 2-3/8" WASHERS INSTALL THE FIXED LADDER DROP DOWN UNIT. BUTwith MAY BE ADJUSTED DEPENDING ON LADDER DIMENSIONS AND USER PREFERENCE. TORQUEHOOK NUTS TO TO THE 17 FT-LBS 2291-3-01 INSTALL 1 THE toTUBE 17AND ft-lbs. Hold flat spots on damperUSING rod 3/8” open end wrench while STALL VERTICAL DAMPER THE HOOK SHOULD BE LOCATED ACCORDING TO DIAGRAM, BUT MAY BE ADJUSTED DEPENDING ON LADDERY DIMENSIONS MATERIAL: 17 ft-lbs THREE TEIR LADDER ANDUSING USER PREFERENCE. TORQUE TO 30 FT-LBS 1-3/8X5/8" BOLT, 1-3/8" NUT NYLON LOCK NUT, AND 2-3/8" WASHERS INSTALL THE FIXED LADDER HOOK TO THE DROP DOWN UNIT. tightening screws. X2" SCREWS, 2-1" SPACERS, 1-5/16" NYLON LOCK NUT, 1-5/16" WASHER, AND 1- DAMPER ROD, INSTALL THE
PART NUMBER
THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM, BUT MAY BE ADJUSTED DEPENDING ON LADDERY DIMENSIONS TORQUE NUT TO 30 FT-LBS
BE TO EACH DROP DOWN UNIT. THE INNER MOUNTING POINT WILL USE THE 5/16" WASHER AND NUT, AND USER UTER MOUNTING POINT WILL USE THE DAMPER ROD FOR THE 5/16X2" SCREW. IT IS RECOMMENDED TOPREFERENCE. USE KING COMPOUND ON THE 5/16X2" SCREW THAT THREADS INTO THE DAMPER ROD. TORQUE BOTH THE 5/16" NUT R ROD TO 17 FT-LBS
Repeat with the other drop down unit.
PART NUMBER:
TWO TEIR LADDER
YELET END OF THE DAMPER TO THE DAMPER ROD USING 1X E-CLIP. THE DAMPER COMES WITH A PREINSTALLED CLEVIS END SIDE. REMOVE CLIP, SLIDE CLEVIS END OVER THE DRIVE TUBE CAM, AND REINSTALL CLIP.
TWO TEIR LADDER THREE TEIR LADDER THREE TEIR LADDER
VERTICAL LADDER STOP
DRIVE TUBE CAM
TWO TEIR LADDER- 8" THREE TEIR LADDER- 10"
CLIP 1” SPACER
DAMPER
FIXED LADDER HOOK
TWO TEIR LADDER- 8" CLEVIS END THREE TEIR LADDER- 10" TWO TEIR LADDER- 8" THREE TEIR LADDER- 10"
3/8 X 7/8 BOLT 5/16 x 2” SCREWS
3/8 WASHER
Torque to 30 ft-lbs Torque to 17 ft-lbs
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
E-CLIP
Torque to 17 ft-lbs
SCALE:
1:24
TOLERANCES= APPLY THREADLOCKING COMPOUND TO END OF OUTER 5/16X2" SCREW
5/16 WASHER
Torque to 17 ft-lbs
5/16 LOCK NUT
DAMPER ROD
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
DAMPER
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
=CONTROL DIMENSION
PAGE NUMBER
SW
PAGE 4 OF 19
DRAWN BY:
DATE:
ANGULAR ±1°
Torque to 17 LINEAR ft-lbs
(EXCEPT AS NOTED)
FORMAT
±.031
Torque to 17 ft-lbs
PART NUMBER:
REV.
THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
=CONTROL DIMENSION
FORMAT
SW
PAGE NUMBER PAGE
5 OF 19
DRAWN BY:
DATE:
ANGULAR ±1° LINEAR ±.031
PART NUMBER:
Torque to 30 ft-lbs Torque to 30 ft-lbs
KNAACK L.L.C. CONFIDENTIAL, PRINTED
COPIES ARE NOT TO BE 3/8 WASHER REMOVED FROM SITE
3/8 LOCK NUT THIRD ANGLE PROTECION
=CONTROL DIMENSION
KNAACK L.L.C.CONSENT. WITHOUT WRITTEN CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE DATE: SCALE: WITHOUT WRITTEN CONSENT.
1:24
Torque to 30 ft-lbs TOLERANCES=
Page 6
REV.
SCALE:
(EXCEPT AS NOTED)
1:24
TOLERANCES=
THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
FORMAT
PAGE
PAGE SWFORMAT P
=CONTROL DIMENSION DRAWN BY:
PA SW PART NUMBER: ANGULAR ±1° DRAWN BY: DATE: LINEAR ±.031 Page 7 PART NUMBER ANGULAR ±1° LINEAR ±.031
USER INSTRUCTIONS PART NUMBER:
PART NAME:
PART NAME:
REV.
2291-3-01 INSTALL 2 MOUNTING FEET TO CROSS MEMBERS PART NAME: PART NUMBER: REV. 2291-3-01 INSTALL 2 STEP 3- and MOUNT MOUNTING FEET TO CROSS MEMBERS arriage bolt, washer, nut per mounting foot. MATERIAL: Only use one carriage bolt, washer, and nut per mounting foot. MATERIAL: 2291-3-01 INSTALL 2 MOUNTING FEET TO CROSS MEMBERS " CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, arriage bolt, washer, and nut per mounting foot. MATERIAL: USING 1-5/16X3/4" CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, UNTING FEET PER MEMBER. PLEASE REFER TO THE member TABLE AND DIAGRAM FOR MOUNTING Step 3 CROSS -INSTALL mount mounting feet toPER cross 4 - install curved mounting brackets TWO MOUNTING FEET CROSS MEMBER. PLEASE REFER TO THE TABLE ANDStep DIAGRAM FOR MOUNTING AND ORIENTATION. " CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, • For 2275-3-01, proceed to Step 5 • For 2275-3-01, proceed to Step 5BRACKETS STEP 4INSTALL CURVED MOUNTING FOOT LOCATION AND ORIENTATION. STEP 4- INSTALL CURVED MOUNTING BRACKET UNTING FEET PER CROSS MEMBER. PLEASE REFER TO THE TABLE AND DIAGRAM FOR MOUNTING FOR VEHICLES THAT INCLUDE A RAIN GUTTER, SUCH AS THE FORD ECONOLINE, AND ORIENTATION. Only use one carriage bolt, washer, and nut per mounting foot. Using 2-5/16X3/4” carriage bolt, 2-5/16” washer, and 2-5/16” lock FOR VEHICLES THAT INCLUDE A nylon RAIN GUTTER, SUCH A CHEVY AND CURVED GMC SAVANA VANS, SKIP TO STEP 4B STEP 4-GMT, INSTALL MOUNTING BRACKETS CHEVYmounting GMT, AND GMCto SAVANA VANS, SKIP TO STEP nut per mounting foot install a curved bracket eachECONOLINE, mounting FOR VEHICLES THAT INCLUDE A RAIN GUTTER, SUCH AS THE FORD Using 1-5/16x3/4” carriage bolt, 1-5/16” washer, and 1-5/16” nylon lock USING CARRIAGE 2-5/16" WASHER, AND NYLON LOCK foot.2-5/16X3/4" Torque nutsGMC to 17SAVANA ft-lbs.BOLT, CHEVY GMT, AND VANS, SKIP TO STEP CARRIAGE 4B 2-5/16"BOLT, 2-5/16X3/4" nut per mounting foot, install two mounting feet per cross member. Please NUT PER MOUNTING FOOT INSTALL USING A CURVED MOUNTING BRACKET TO 2-5/16" EACH WASHER, NUT PER MOUNTING FOOT INSTALL A CURVED MOUN MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS refer to the table and diagram for mounting foot location and orientation. If using an impact driver to torque nuts, it WASHER, is recommended that the USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" 2-5/16" NYLON MOUNTING FOOT. AND TORQUE NUTS TO 17 LOCK FT-LBS 2291-3-01 INSTALL 2 STEP 3- MOUNT MOUNTING FEET TO CROSS MEMBERS NUT PER MOUNTING FOOT INSTALL A CURVED MOUNTING BRACKET TO EACH carriage bolt orientation be reversed to engage the square cut outs in Only use one carriage bolt, washer, 5/16 LOCK NUT and nut per mounting foot. IF USING AN IMPACT DRIVER TO TORQUE NUTS, IT IS RECOMMENDED THAT THE MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS USING 1-5/16X3/4" CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, the mounting IF USING AN DRIVER TO TORQUE NUTS,INIT IS RE INSTALL TWO MOUNTING FEET PER CROSS MEMBER. PLEASE REFER TO THE TABLE AND DIAGRAM FOR MOUNTING CARRIAGE BOLT foot. ORIENTATION BE REVERSED TOIMPACT ENGAGE THE SQUARE CUT OUTS PART NAME:
PART NUMBER:
REV.
MATERIAL:
CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGA FOOT. IF USING AN IMPACT DRIVER TO TORQUE NUTS, IT IS FOOT. RECOMMENDED THAT THE THE MOUNTING CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGAGE THE SQUARE CUT OUTS IN USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK THE MOUNTING FOOT. NUT PER MOUNTING FOOT INSTALL A CURVED MOUNTING BRACKET TO EACH
MOUNTING FOOT
FOOT LOCATION AND ORIENTATION.
bs
STEP 4- INSTALL CURVED MOUNTING BRACKETS THE MOUNTING
Torque to 17 ft-lbs
bs
FOR VEHICLES THAT INCLUDE A RAIN GUTTER, SUCH AS THE FORD ECONOLINE, CHEVY GMT, AND GMC SAVANA VANS, SKIP TO STEP 4B
MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS
5/16 WASHER
IF USING AN IMPACT DRIVER TO TORQUE NUTS, IT IS RECOMMENDED THAT THE CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGAGE THE SQUARE CUT OUTS IN THE MOUNTING FOOT.
Torque to 17 ft-lbs
5/16 X 3/4” CARRIAGE BOLT CROSS MEMBER
5/16 LOCK NUT
Torque to 17 ft-lbs
5/16 X 3/4” CARRIAGE BOLT
CURVED MOUNTING BRACKET
Torque to 17 ft-lbs Torque to 17 ft-lbs
INSTALL MOUNTING FEET ACCORDING TO TABLE
5/16 WASHER
Torque to 17 ft-lbs
MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HAVING THE LOWEST INSTALLED
HEIGHT WITH THE MOUNTING BRACKET LINING UP WITH THE START OF THE CURVE INSTALL MOUNTING FEET ACCORDING TO TABLE ON THE CURVED MOUNTING BRACKET INSTALL MOUNTING FEET ACCORDING TO TABLE A B DUE TO VEHICLE ROOF CURVATURE SOME ADJUSTMENT FOR FINAL ASSEMBLY HEIGHT MAY BE REQUIRED AFTER THE CROSSMEMBERS ARE INSTALLED ON THE ROOF MOUNTING FOOT DISTANCE INSTALL MOUNTINGVEHICLE FEET ACCORDING TO TABLE DIM 'A' DIM 'B'
MOUNTING55-1/2" FOOT DISTANCE 6-3/4"
FORD TRANSIT RAM PROMASTER VEHICLE NISSAN NV MB SPRINTER
59-5/8" 59-3/8 53-1/4"
4-5/8"
DIM “A” 4-13/16"
DIM “B”
55-1/2”
6-3/4”
NISSAN NV (LOW ROOF)
59-5/8”
4-5/8”
GMC SAVANA A
F: 58-7/8” R: 57-7/8”
FORD TRANSIT (LOW ROOF)
7-7/8"
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
FORMAT
PAGE NUMBER
PAGE 6 OF 19 MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HAVING THE LOWEST INSTALLED SW MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HA HEIGHT DATE:WITH THE MOUNTING BRACKET LINING UP WITH THE START OF THE CURVE SCALE: 1:24 HEIGHT WITH THE MOUNTING BRACKET LINING UP WIT REV. BRACKET PART NUMBER: TOLERANCES= ANGULAR ±1° ON THE CURVED MOUNTING MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HAVING THE LOWEST INSTALLED LINEAR ±.031 ON THE CURVED MOUNTING BRACKET HEIGHT WITH THE MOUNTING BRACKET LINING UP WITH THE START OF THE CURVE vehicle will benefit from having the lowest installed height HEIGHT DUE TO VEHICLE ROOF CURVATURE SOME ADJUSTMENT FOR FINAL ASSEMBLY B installations ONMost THE CURVED MOUNTING BRACKET DUE TO VEHICLE SOME MAY BEthe REQUIRED AFTER THE lining CROSSMEMBERS INSTALLED ON with mounting bracket up with the ARE startROOF of theCURVATURE curve onTHE theROOF curvedADJUSTME MAY BE REQUIRED AFTER THE CROSSMEMBERS ARE IN DUEmounting TO VEHICLE ROOFDue CURVATURE ADJUSTMENT FINAL ASSEMBLY bracket. to vehicle SOME roof curvatures someFOR adjustment for final HEIGHT MAY BE REQUIRED AFTER THE CROSSMEMBERS ARE INSTALLED ON THE ROOF DIM 'B' assembly height may be required after the crossmembers are installed on 6-3/4" the roof. 4-5/8" KNAACK L.L.C. PAGE NUMBER 4-13/16" FORMAT CONFIDENTIAL, PRINTED KNAACK L.L.C. =CONTROL DIMENSION COPIES ARE NOT TO BE CONFIDENTIAL, PRINTED 7-7/8" REMOVED FROM SITE =CONTROL COPIES ARE NOT TO BE 19 PAGE 6 OF SW WITHOUT WRITTEN CONSENT. KNAACK L.L.C. REMOVED FROM SITE =CONTROL DIMENSION
DRAWN BY:
THIRD ANGLE PROTECION
F: 5-1/6” R: B5-5/8” CHEVY EXPRESS F: 58-7/8” R: 57-7/8” AF: 5-1/6” R: 5-5/8” MOUNTINGAFOOT DISTANCE FORD E-SERIES F: 62-7/8” MOUNTING R: 60-3/4” F:FOOT 3-1/16”DISTANCE R: B4-1/8” VEHICLE DIM 'A' DIM 'B' VEHICLE DIM 'A' FOOT DISTANCE FORD TRANSITMOUNTING55-1/2" 6-3/4" FORD TRANSIT 55-1/2" DIM 'A' DIM 'B' RAMVEHICLE PROMASTER 59-5/8" 4-5/8" RAM PROMASTER 59-5/8" FORD TRANSIT 55-1/2" 6-3/4" NISSAN NV 59-3/8 4-13/16" NISSAN NV 59-3/8 RAM 59-5/8" 4-5/8" MBPROMASTER SPRINTER 53-1/4" 7-7/8" MB SPRINTER 53-1/4" NISSAN NV 59-3/8 4-13/16" MB SPRINTER 53-1/4" 7-7/8"
(EXCEPT AS NOTED)
CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE SCALE:FROM SITE REMOVED WITHOUT WRITTEN CONSENT.
1:24
Page 8
TOLERANCES=
THIRD ANGLE PROTECION
SCALE: 1:24 (EXCEPT AS NOTED)
FORMAT
PAGE NUMBER
WITHOUT WRITTEN CONSENT.
=CONTROL DIMENSION
DATE:
DRAWN BY:
PAGE 96 OF 19 SCALE: SW 1:24 Page DATE: PARTDRAWN NUMBER: REV. ANGULAR ±1° BY: TOLERANCES= ANGULAR DATE: LINEAR ±.031 THIRD ANGLE PROTECION
ATTENTION: THIS INSTRUCTION GUIDE IS MEANT TO BE A SUPPLEMENT FOR USERS INSTALLING AN EZGLIDE 2 DROP DOWN LADDER RACK ONTO A CHEVROLET OR GMC GUTTER
USER INSTRUCTIONS
INSTALLATION INSTRUCTIONS STEP 4B– INSTALL CURVED MOUNTING BRACKETS, GUTTER MOUNT
INSERT PARAGRAPH IMAGE AT THE BEGINNING OF STEPINSTALLING 4B. IF NECESSARY ENTION: THIS INSTRUCTION GUIDE IS THIS MEANT TO BEAND A SUPPLEMENT FOR USERS ANMAKE EZLE STEP 4B TWO PAGES IC GLIDE 2 DROP DOWN LADDER RACK ONTO A CHEVROLET OR GMC GUTTER EH
FV Using the mounting dimensions shownbrackets, below, mark a drill point on the curved mounting bracket. Step 4b - install curved TO N drill a through hole. gutter mount O R F
INSTALLATION INSTRUCTIONS
Use a 7/16” drill bit to Step
5 - install drop down mechanisms to cross members
Installation will be easier if you can get more access between the rear cross member and van roof. Begin by loosening the 5/16-18” Lock Nuts holding Using the dimensions 4B– INSTALL CURVED MOUNTING BRACKETS, GUTTER MOUNT the cross member to the mounting channels. Remove and retain hardware shown below, mark a drill point on the curved RT THIS PARAGRAPH AND IMAGE AT THE BEGINNING OF STEP 4B. IF NECESSARY MAKE for re-assembly in Step 6. 4B TWOmounting PAGES bracket. Use a 7/16” drill bit to drill 5/16-18 LOCK NUT a through hole.below, mark a drill point on the curved mounting bracket. Use a 7/16” drill bit to the dimensions shown PASSENGER 5/16 WASHER OF VEHICLE SIDE through hole. FORD & DODGE: PART NAME: PART NUMBER: REV. FORD & DODGE: 1-3/4” 1-14” STEP 4B- INSTALL CURVED MOUNTING BRACKETS, GUTTER MOUNT
USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK NUT PER MOUNTING FOOT INSTALL A CURVED MOUNTING BRACKET TO EACH MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS
2291-3-01 INSTALL 3
CHEVY & 1-1/2” GM: 1” CHEVY & GM:
STUD PLATE
MATERIAL:
IS RECOMMENDED THE REAR CROSSMEMBER BE IF USING AN IMPACT DRIVER TO TORQUE NUTS,ITITPARAGRAPH IS RECOMMENDED THE THAT REMOVE THE LAST INTHAT STEP 4B CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGAGE THE SQUARE CUT OUTS IN LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING FOOT.
REPLACE THE SIMILAR IMAGE WITH THIS2-5/16” IMAGE: Using 2-5/16x3/4” carriage bolt, 2-5/16” washer, and lock nut THE MOUNTING nylon CHANNEL per mounting foot install a curved mounting bracket to each mounting foot. Torque nuts to 17 ft-lbs.
MOUNTING TorqueCHANNEL to 8 ft-lbs
Using 2-5/16x3/4” carriage bolt, 2-5/16” washer and 2-5/16” nylon lock nut per drop down mechanism, install each drop down mechanism to the cross DETAIL Ron the drop down mechanism members. The end INSTALL of the3 bottom bracket 2291-3-01 STEP 5- INSTALL DROP DOWN MECHANISMS TO CROSS MEMBERS SCALE 1 : 4 USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK NUT PER DROP DOWN should line up with the end of the cross member. Torque nuts to 17 ft-lbs. MECHANISM INSTALL EACH DROP DOWN MECHANISM TO THE CROSS MEMBERS. THE END OF THE KNAACK L.L.C. PAGE NUMBER FORMAT PART NAME:
PART NUMBER:
REV.
MATERIAL:
BOTTOM BRACKET ON THE DROP DOWN MECHANISM SHOULD LINE UP WITH THE END OF THE CROSS MEMBER. TORQUE NUTS TO 17'FT-LBS
CURVED MOUNTING BRACKET
CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
ON SINGLE SIDE INSTALLATIONS THERE WILL BE ONE DROP DOWN MECHANISM PER CROSS MEMBER. ON DUAL DROP DOWN SETUPS, YOU MAY INSTALL TWO MECHANISMS PER CROSS MEMBER. ENSURE THAT BOTH SLIDING MECHANISMS ARE ON THE SAME CROSS MEMBER AND BOTH FIXED MECHANISMS ARE ON THE SAME CROSS MEMBER.
FORD & DODGE: 1-3/4” CHEVY & GM: 1-1/2”
5/16 WASHERFORD & DODGE: 1-1/4” CHEVY & GM: 1”
5/16 X 3/4” CARRIAGE BOLT
SCALE:
1:24
SW
PAGE
2291-3-0
10OF 19
MATERIAL:
DATE:
ON SINGLE SIDE INSTALLATIONS THERE WILL BE ONE DROP DOWN MECHANISM PER CROSS MEMBER. ON DUAL DROP DOWN SETUPS, YOU MAY INSTALL TWO MECHANISMS PER CROSS MEMBER. ENSURE THAT BOTH SLIDING MECHANISMS ARE ON THE SAME CROSS MEMBER AND BOTH FIXED MECHANISMS ARE ON THE SAME CROSS MEMBER.
ANGULAR ±1° LINEAR ±.031
TOLERANCES= THIRD ANGLE PROTECION
PART NAME:
DIMENSION STEP 5- =CONTROL INSTALL DROP DOWN MECHANISMS TO CROSS MEMBERS
USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK NUT PER DROP DOWN MECHANISM INSTALL EACH DROP DOWN MECHANISM TO THE CROSS MEMBERS. THE END OF THE BOTTOM BRACKET ON THE DROP DOWN MECHANISM SHOULD LINE UP WITH THE END OF THE CROSS MEMBER. TORQUE NUTS TO 17'FT-LBS DRAWN BY:
(EXCEPT AS NOTED)
PART NUMBER:
REV.
5/16 LOCK NUT
OVE THE LAST PARAGRAPH IN STEP 4B
ACE THE SIMILAR IMAGE WITH THIS IMAGE: Use two small slots on mechanism for attachment to cross member
Use two small slots on me
1-1/4"
5/16 X 3/4” CARRIAGE BOLT
CHEVY/GMC GUTTER SUPPLEMENT
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
SW
PAGE NUMBER PAGE
PART NUMBER: ANGULAR ±1° KNAACK L.L.C. PRINTED LINEAR ±.031 CONFIDENTIAL, COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
Page 10
5/16 LOCK NUT
REV. =CONTROL DIMENSION
DATE:
ANGULAR ±1° LINEAR ±.031
5/16 WASHER
FORD FORD&&DODGE: DODGE:1-1/4” 1-14” CHEVY&&GM: GM:1”1” CHEVY
5/16 WASHER
7 OF 19
DRAWN BY:
DATE:
Torque to 17 ft-lbs Line up end of mechanism unit with end of crossmember
FORMAT
=CONTROL DIMENSION
FORMAT
SW
Torque to 17 ft-lbs
PAGE NUMBER PAGE
8 OF 19
DRAWN BY:
PART NUMBER:
REV.
Torque to 17 ft-lbs
Line up end of mechanism unit with end of crossmember
5/16 LOCK NUT
Torque to 17 ft-lbs
Page 11
THIRD ANGLE PROTECION
USER INSTRUCTIONS PART NAME:
Step 7 - mount CENTER cross members to vehicle
Slide two stud plates per mounting 2 3 4 5 6 channel into mounting channel if not already done. If installing a dual setup with 3 cross members, 3 stud SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE plates will be used per mounting SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE channel. Using 2-5/16” washers, 2-5/16-18” nylon lock nuts, and 1 mounting foot bolt plate per mounting B foot, install the rear cross member 5/16-18 LOCK NUT CONNECTING TUBE on the mounting channel. The cross 5/16 WASHER member that has the slide down mechanism should beTorque installed in the to 17 ft-lbs rear position. C
Rotate and position the connecting tube on the drive tube until all 4 mounting holes line up. Using 2-5/16x1-3/4” bolts, 4-5/16” washers, and 2-5/16” nuts, install the connecting tube. Torque 5/16 nuts to 17 ft-lbs.
1
5/16 LOCK NUT
7
8
FASTENER TORQUE VALUES
A
B
5/16 X 1-3/4” BOLT 5/16 FRONT OF VEHICLE WASHER
5/16-18
17 ft-lbs
3/8-16
30 ft-lbs
A
B
36" CONNECTING TUBE
A
Torque to 17 ft-lbs
PART NAME:
PART NUMBER:
REV.
2291-3-01 INSTALL 3
TALL THE CONNECTING TUBE. WITH FRONT DRIVE TUBE AND TO 17 FT-LBS
REV.
MATERIAL:
USING 4-5/16X1-3/4" BOLTS, 8-5/16" WASHERS, AND 4-5/16" NUTS, INSTALL THE CONNECTING TUBE. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP WITH FRONT DRIVE TUBE AND
DROP CROSS MEMBER ONTO STUD PLATES. TORQUE 5/16 NUTS TO 17 FT-LBS Step 6 - installTHEN center connecting tube TRANSIT INSTALLATIONS IT IS OK TO PLACE THE CURVED MOUNTING BRACKET ON TOP OF THE • For 2277-3-01,ON proceed to Step 7 MOUNTING CHANNEL END CAPS AND PINCH THEMBETWEEN THE MOUNTING CHANNEL.
REAR CROSS MEMBER ASSEMBLY
PART NUMBER:
2291-3-01 INSTALL 3
STEP 7- INSTALL CENTER CONNECTING TUBE
R
MATERIAL:
D
2295-3-01 SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE
USING 2-1/4" WASHERS, 2-1/4" NYLON LOCK NUTS, AND 1 MOUNTING FOOT BOLT PLATE PER MOUNTING Locate the member FOOT, INSTALL THEcross REAR CROSS MEMBER ON THE MOUNTING CHANNEL approximately 1-3” from the1-3"end LOCATE THE CROSS MEMBER APPROXIMATELY FROM THE END OF THE MOUNTING CHANNEL AND EACH 1/4" NUT. THE 1/4" NUTS WILL NEED TO BE KEPT LOOSE UNTIL STEP 7 IS COMPLETE ofHAND theTIGHTEN mounting channel and hand tighten each 5/16-18” nut. The ECO DATE 5/16-18” nuts will need to be kept 2 3 4 5 FORMAT 6 PAGE NUMBER loose until step 7 is complete. 14 21
2291-3-01 INSTAL MATERIAL:
IN ACCORDANCE WITH WERNERCO. T-XXXX
GEOMETRY OR FEATURES NOT DETAILED ON THIS DRAWING ARE CONTAINED IN THE 3D MODEL
E
REV BY
1:24
SCALE:
LINEAR 0.010 [ 0.25]
SW
CHKD BY
ALL HOLES 0.005 [ 0.13]
SCALE
DATE (YYYY-MM-DD)
OF
E
DATE (YYYY-MM-DD)
1:16
ANGULAR 1
PAGE
ALL COMPONENTS TO BE FREE FROM ALL : OIL, SWARF, SHARP EDGES, BURRS, SURFACE BLEMISHES AND TRAVEL DAMAGE.
TITLE
ALL DIMS IN INCH [mm]
DWG No.
THIRD ANGLE PROJECTION
7
ISSUE/REV
SHEET 1 OF 2
8
DETAIL B SCALE 1 : 1.5
DRAWN BY:
DATE:
(EXCEPT AS NOTED)
F TO
=CONTROL DIMENSION
DWN BY
TOLERANCES UNLESS OTHERWISE STATED
(YYYY-MM-DD)
ANGULAR ±1° LINEAR ±.031
TOLERANCES=
RED CAP
THIS DRAWING IS THE PROPERTY OF WERNERCO. THE DESIGN AND DETAILS HEREON ARE CONFIDENTIAL AND MUST NOT BE COPIED, REPRODUCED OR PASSED TO ANY THIRD PARTY WITHOUT PERMISSION OF WERNERCO.
ECO #
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
DETAIL A ANGLE PROTECION THIRD SCALE 1 : 1
5/16 X 1-3/4” BOLT 5/16 WASHER
D
PART NAME:
*IMAGE FOR PAGE 11*
*IMAGE FOR PAGE 6*
1
FRONT CROSS MEMBER ASSEMBLY
MOUNTING CHANNEL
SLIDE TWO STUD PLATES PER MOUNTING CHANNEL INTO MOUNTING CHANNEL IF NOT ALREADY DONE. IF INSTALLING A DUAL SETUP WITH 3 CROSS MEMBERS, 3 STUD PLATES WILL BE USED PER MOUNTING CHANNEL
IT IS RECOMMENDED THAT THE REAR CROSSMEMBER BE LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING CHANNEL
Using 2-5/16x1-3/4” bolts, 4-5/16” washers, and 2-5/16” nuts, install the connecting tube on the front drive tube. Rotate and position the center connecting tube until all 4 mounting holes line up and then drop cross member onto stud plates. Torque 5/16 nuts to 17 ft-lbs.
NG BRACKET ON TOP OF THE OUNTING CHANNEL.
The EZ GLIDE2 can be installed on either the street side or curb side of the van. Decide which side to install the drop-down before mounting it to STEPvehicle. 6- MOUNT CROSS MEMBERS TO VEHICLE the
C
STUD PLATE
PART NUMBER:
REV.
LE
HIC
VE
ON
FR
5/16 LOCK NUT DRIVE TUBE Torque to 17 ft-lbs
PASSENGE OF VEHICLER SIDE
DRIVER SIDE OF
CROSSMEMBER BE OM THE REAR OF NEL
Page 12
VEHICLE
IT IS RECOMMENDED THAT THE REAR CROSSMEMBER BE LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING CHANNEL
Page 13
KNAACK L.L.C. CONFIDENTIAL, PR COPIES ARE NOT T REMOVED FROM SI WITHOUT WRITTEN
USER INSTRUCTIONS
Step 9 - install REAR DRIVE tube
Step 8 - install center connecting tube The 2275-3-01 ladder rack includes two connecting tubes. Use the shorter connecting tube for 5’ to 8’ step ladders or extension ladders up to 16’. Use the longer connecting tube for 10’ to 12’ step ladders or 20’ to 40’ extension ladders. Rotate and position connecting STEP 7INSTALL CENTERthe CONNECTING TUBEtube on the drive tube until all 4 mounting holes line Using 2-5/16x1-3/4” bolts,THE 4-5/16” washers, and USING 4-5/16X1-3/4" BOLTS,up. 8-5/16" WASHERS, AND 4-5/16" NUTS, INSTALL CONNECTING TUBE. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP WITH FRONT DRIVE TUBE AND 2-5/16” nuts, install connecting tube.5/16 Torque nuts to 17 ft-lbs. THEN DROP CROSS MEMBERthe ONTO STUD PLATES. TORQUE NUTS TO5/16 17 FT-LBS Using 2-5/16x1-3/4” washers, andBRACKET 2-5/16” nuts, install ON TRANSIT INSTALLATIONS ITbolts, IS OK TO4-5/16” PLACE THE CURVED MOUNTING ON TOP OF THE CHANNEL END CAPS AND PINCH THEMBETWEEN THE MOUNTING CHANNEL. theMOUNTING connecting tube on the front drive tube. Rotate and position the center connecting tube until all 4 mounting holes line up and then drop cross member onto stud plates. Torque 5/16 nuts to 17 ft-lbs.
PART NAME:
2291-3-01
STEP 8- INSTALL REAR DRIVE TUBE
Using 2-5/16x1-3/4” bolts,NYLON 4-5/16” USING 2-5/16X1-3/4" BOLTS, 4-5/16" WASHERS, AND 2-5/16" LOCK NUTS, INSTALL THE DRIVE TUBE TO THE REAR DROP DOWN MECHANISM. ROTATE AND washers, and 2-5/16” nylon lock NUTS nuts, POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP AND TORQUE TO 17 FT-LBS.
MATERIAL:
install the drive tube to the rear drop down mechanism. Rotate and position tube until PART NAME: all 4 mounting holes line up PARTand NUMBER: REV.nuts torque 2291-3-01toINSTALL 3 17 ft-lbs. MATERIAL:
PART NAM
STEP 8- INSTALL REAR DRIVE TUBE
2291-
5/16 X 1-3/4” BOLT
USING 2-5/16X1-3/4" BOLTS, 4-5/16" WASHERS, AND 2-5/16" NYLON LOCK NUTS, INSTALL THE DRIVE TUBE TO THE REAR DROP DOWN MECHANISM. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP AND TORQUE NUTS TO 17 FT-LBS.
MATERIAL
5/16 WASHER REAR DRIVE TUBE SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE
SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE
DRIVE TUBE
5/16 X 1-3/4” BOLT
SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE
FRONT OF VEHICLE
5/16 WASHER
5/16 X 1-3/4” BOLT
Torque to 17 ft-lbs
5/16 LOCK NUT
SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE FRONT CROSS MEMBER ASSEMBLY
STEP 9- INSTALL REAR COUPLING 5/16 LOCK NUT
DRIVE TUBE
INSTALL THE REAR COUPLING TO THE DRIVE TUBE USING THE COUPLING BUSHING AND CLEVIS PIN.
RED CAP THE COUPLING SHOULD BE INSTALLED SO THAT IT MAY ROTATE WITH THE RED CAP ON TOP
Step 10Torque - install rear coupling to 17 ft-lbs
SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE
REAR CROSS MEMBER ASSEMBLY
Torque to 17 ft-lbs
Install the rear coupling to the drive tube using the coupling bushing and clevis pin. The coupling should be installed with the red cap on top and the open end pointing AWAY from the center of the van.
Torque to 17 ft-lbsTO CAPTURE TUBE SLIDE FRONT X-MEMBER REAR
STEP 9- INSTALL REAR COUPLING
The rear coupling may fit too tightly when first assembled. If it sticks, rotate it a couple of times until it moves freely.
INSTALL THE REAR COUPLING TO THE DRIVE TUBE USING THE COUPLING BUSHING AND CLEVIS PIN. THE COUPLING SHOULD BE INSTALLED SO THAT IT MAY ROTATE WITH THE RED CAP ON TOP IT IS RECOMMENDED THAT THE REAR CROSSMEMBER BE LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING CHANNEL
KN CO CO RE WI
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
2297-3-01
SCALE:
1:24
=CONTROL DIMENSION
DATE:
REAR COUPLING ANGULAR TOLERANCES= THIRD ANGLE PROTECION
Page 14
(EXCEPT AS NOTED)
LINEAR
FORMAT
PAGE NUMBER
PAGE 15OF 21 COUPLING SW BUSHING DRAWN BY:
±1° ±.031
PART NUMBER:
S
REAR DRIVE TUBE
T THIRD ANGLE PROTECION
(
REV.
CLEVIS PIN
Page 15
THIRD ANGLE PROTEC
USER INSTRUCTIONS
Step 11 - position and secure ladder rack assembly Insert the handle into the rear coupler and ensure there is sufficient clearance between the back of the vehicle and the handle for full rotation. If more or less clearance is desired slide the rack forward or backwards in the mounting channels. Once the desired position is found, torque all 5/16-18” nuts to 17 ft-lbs to lock the position of the rack.
STEP 10- POSITION AND SECURE LADDER RACK ASSEMBLY
INSERT HANDLE THE REAR COUPLER AND ENSURE THERE IS SUFFICIENTcarriage CLEARANCE BETWEEN For THE Ford and INTO Dodge applications, install 1-5/16X1-1/4” bolt, THE BACK OF THE VEHICLE AND THE HANDLE FOR FULL ROTATION. IF MORE OR LESS CLEARANCE IS DESIRED SLIDE THE RACK FORWARD OR BACKWARDS MOUNTING CHANNELS. ONCE 1– 5/16 washer, and 1-5/16” lock nut,INinTHEthe horizontal position asTHE shown DESIRED POSITION IS FOUND, TORQUE ALL 1/4" NUTS TO 8 FT-LBS TO LOCK THE POSITION OF THE RACK
in the 4b diagram and torque each nut to 17 ft-lbs.
2275-3-01 & 2277-3-01 EZGLIDE2™ SERVICE PARTS Part No
Description
70511
Replacement 89” Connecting Tube for EZGLIDE2™ Drop-down Van Rack
70512
Replacement 70” Connecting Tube for EZGLIDE2™ PART NUMBER: REV. Drop-down Van Rack
PART NAME:
2291-3-01 INSTALL 3
70513 MATERIAL:
Replacement 36” Connecting Tube for EZGLIDE2™ Drop-down Van Rack
70514
Replacement Ladder stop kit for EZGLIDE2™ Drop- down Van Rack
All models
70515
Replacement Ladder hook kit for EZGLIDE2™ Fixed Drop-down Mechanism
All models
70517
Replacement Bolt kit for Mounting Channel Kit, 85 in
2085-0-01
70518
Replacement Bolt kit for Mounting Channel Kit, 102 in
2102-0-01
70519
Replacement Bolt kit for Mounting Channel Kit, 102 in
2113-0-01
70520
Replacement Red plastic cap kit for EZGLIDE2™ Drop-down Van Rack
All models
70521
Replacement Rear handle kit for EZGLIDE2™ Drop- down Van Rack
All models
70522
Replacement Rub strip kit for EZGLIDE2™ Fixed Drop- down Mechanism
All models
70524
Replacement Damper for EZGLIDE2™ Drop-down Van Rack
All models
70528
Replacement Bolt kit for Model 2271-3-01 EZGLIDE2™ Drop-down Van Rack
2271-3-01
70529
Replacement Bolt kit for Model 2275-3-01 EZGLIDE2™ Drop-down Van Rack
2275-3-01,
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
SPACING SHOULD BE BETWEEN 3-8"
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
Page 16
Fits Model Number
(EXCEPT AS NOTED)
=CONTROL DIMENSION
DATE:
ANGULAR ±1° LINEAR ±.031
FORMAT
PAGE NUMBER
SW
PAGE 16OF 19
DRAWN BY:
PART NUMBER:
REV.
Page 17
KNAACK LLC LIMITED LIFETIME WARRANTY FOR WEATHER GUARD® PRODUCTS WEATHER GUARD® Products — Limited Lifetime Warranty (Purchased on or after 1/1/2009) Knaack LLC (the “Manufacturer”) warrants to the original purchaser only that WEATHER GUARD® Truck and Van Products (the “WEATHER GUARD® Product”) will be free from defects in material and workmanship from the date of purchase and continuing for the expected lifetime of the WEATHER GUARD® Product. A copy of the original sales receipt must be supplied to the Manufacturer at the time a warranty claim is made. This warranty terminates if the original purchaser transfers the WEATHER GUARD® Product to any other person. What is Covered All WEATHER GUARD® Products identified above that are purchased on or after January 1, 2009. What We Will Do to Correct Problems Subject to the limitations and exclusions described in this limited warranty, the Manufacturer will remedy defects in materials or workmanship by providing one of the following remedies at its option and without charge to the original purchaser for parts or labor: (a) repairing the defective portion of the WEATHER GUARD® Product or (b) replacing the entire WEATHER GUARD® Product. In addition, the manufacturer may elect at its option, not to repair or replace the WEATHER GUARD® Product, but rather issue to the original purchaser a refund equal to the purchase price paid for the WEATHER GUARD® Product or a credit to be used toward the purchase of new WEATHER GUARD® Product. What is Not Covered This limited warranty expressly excludes: • Defects caused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modification to the product, or any types or repair of a WEATHER GUARD® Product other than those authorized or provided by the Manufacturer. • Defects resulting from conditions beyond the Manufacturer’s control including, but not limited to misuse, overloading, or failure to assemble, mount or use the WEATHER GUARD® Product in accordance with the Manufacturer’s written instructions or guidelines included with the WEATHER GUARD® Product or made available to the original purchaser. • Damage to the contents of the box or vehicle. • TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING ANY ECONOMIC LOSS, WHETHER RESULTING FROM NONPERFORMANCE, USE, MISUSE OR INABILITY TO USE THE WEATHER GUARD® PRODUCT OR THE MANUFACTURER’S NEGLIGENCE. No Other Express Warranty Applies This Limited Lifetime Warranty is the sole and exclusive warranty for WEATHER GUARD® Products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of Knaack LLC. Notification Procedures If the WEATHER GUARD® Product does not conform with the terms of this limited warranty, the original owner must promptly notify the Manufacturer in writing upon discovery of the nonconformity. In order to receive the remedies under this limited warranty, the warranty claim must describe the nature of the nonconfor-mity, and a copy of the original sales receipt, invoice, bill or other proof of purchase must accompany the claim. Repairs or modifications made to the WEATHER GUARD® Product by other than the Manufacturer or its authorized agent will nullify this limited warranty. Coverage under this limited warranty is conditioned at all times upon the owner’s compliance with these required notification and repair procedures. Warranty claims must include reciprocal contact information and may be made via certified mail to: Knaack LLC ATTN: Warranty Claims 420 E. Terra Cotta Avenue Crystal Lake, IL 60014 If you have any questions, please call toll free at 1-800-456-7865. ©2015 Knaack LLC
Page 18
GM7371-E ©2015 Werner Co. 5/15
FOR THE WAY YOU WORK™
INSTALLATION MANUAL
Models 2275-3-01 & 2277-3-01 Weather Guard / Knaack 420 E. Terra Cotta Ave Crystal Lake, IL 60014 USA
800-456-7865 Toll Free 800-334-2981 Fax [email protected]
Weather Guard / Knaack 9133 Leslie St. Unit 105 Richmond Hill, ON L4B4N1
888-562-2251 Toll Free 888-456-8460 Fax [email protected]
USER INSTRUCTIONS
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT. CAUTION Be safe - always wear protective eye wear to keep debris out of your eyes when installing WEATHER GUARD® Van Products
WARNING Prior to drilling, check under vehicle for fuel, tanks, fuel lines, brake lines, electric wires, etc. To avoid cutting or puncturing them. Do not use Blind Fasteners in these areas.
Tools Needed • THREADLOCKER COMPOUND • 1/2” SOCKET AND/OR WRENCH • 3/16” HEX KEY/DRIVER
Contents EZGLIDE2 PARTS LIST ........................................................................... 4 Step 1 install vertical tube and damper............................ 6 Step 2
Install ladder hooks................................................... 7
Step 3 mount mounting feet to cross members................ 8 Step 4 install curved mounting brackets.......................... 9
• DRILL WITH 21/64” DRILL BIT RECOMMENDED FOR RAM PROMASTER 118” WHEEBASE
• 1/4” HEX KEY/DRIVER
• TORQUE SETTABLE DRIVER OR TORQUE WRENCH.
• 2X 9/16 SOCKET AND/OR WRENCH
• 3/8” OPEN END WRENCH
• 7/16” SOCKET AND/OR WRENCH • SAW RECOMMENDED FOR RAM PROMASTER 118” WHEELBASE
BEFORE YOU BEGIN The best time to install the EZGLIDE2™ dual drop-down ladder rack is when first installing the rack on the vehicle. After checking that your product is complete, follow along with the single drop-down installation instructions, adding the dual drop-down parts at the same time. These instructions are written assuming that you are adding a dual-drop down kit to an existing installation.
Step 4b install curved mounting brackets, gutter mount................................................................. 10 Step 5 install drop down mechanisms to cross members............................................................ 11 Step 6
INSTALL CENTER CONNECTING TUBE.............................. 12
Step 7
mount CENTER cross members to vehicle ............ 13
Step 8 install CENTER CONNECTING tube............................... 14 Step 9 install REAR DRIVE tube.............................................. 15 Step 10 install REAR COUPLING................................................. 15 Step 11 position and secure ladder rack assembly........ 16 EZGLIDE2 SPARE PARTS LIST................................................................17
Page 2
Page 3
DESCRIPTION DESCRIPTION QTY. QTY. 5/16X3/4" CARRIAGE BOLT 16 REDWASHER CAP 1 5/16" 5/16" WASHER 38 38 1" SPACER 8 5/16X1-3/4" 5/16X1-3/4" BOLT BOLT 6 6 SCREW 8 5/16"5/16X2" NYLON 5/16" LOCK NYLON NUT LOCK NUTQTY. 30 30 DESCRIPTION DESCRIPTION QTY. DAMPER ROD BUSHING 1 3 COUPLING COUPLING BUSHING 1 5/16" 5/16" WASHER WASHER 38 38 PART NAME: PART NUMBER: REV. LADDER HOOKPIN SUPPORT 4 CLEVIS CLEVIS PIN 1 1 5/16X1-3/4" 5/16X1-3/4" BOLT BOLT 6 6 5/16X3" SCREW 4 A 2291-3-01 QUICK START BOM 5/16X3/4" 5/16X3/4" CARRIAGE CARRIAGE BOLT BOLT 16 16 5/16" 5/16" NYLON NYLON LOCKLOCK NUT NUT QTY. 30 QTY. 30 5/16" WASHER 5/16X1-3/4" BOLT 5/16" NYLON DESCRIPTION DESCRIPTION 3/8" WASHER 3 MATERIAL: RED CAPRED CAP 1 1 LOCK NUT COUPLING COUPLING BUSHING BUSHING 1 1 5/16" 5/16" WASHER 3/8X5/8" BOLT 2 38 38 8 1" SPACER 1"WASHER SPACER 8 N/A CLEVIS CLEVIS PINBOLT PIN 1 1 5/16X1-3/4" 5/16X1-3/4" BOLT 6 8 3/8"5/16X2" NYLON LOCK NUT 16 SCREW 5/16X2" SCREW 8 5/16X3/4" 5/16X3/4" CARRIAGE CARRIAGE BOLT BOLT 16 16 5/16" 5/16" NYLON NYLON LOCK LOCK NUT NUT E-CLIP 2 30 30 3 DAMPER DAMPER ROD ROD 3 RED CAP RED CAP 1 1 COUPLING COUPLING BUSHING BUSHING 1 4 5/16X1-1/4" BOLT LADDER HOOK LADDER SUPPORT HOOK SUPPORT 4 1 1"CLEVIS SPACER 1" SPACER 8 8 CLEVIS PIN PIN 1 4 CURVED MOUNTING BRACKET 5/16X3" SCREW 5/16X3" SCREW 41 2275-3-0 5/16X2" 5/16X2" SCREW SCREW 8 8 2277-3-0 5/16" WASHER 5/16" WASHER5/16X1-3/4" 5/16X1-3/4" BOLT BOLT 5/16" NYLON 5/16" NYLON 5/16X3/4" 5/16X3/4" CARRIAGE CARRIAGE BOLTBOLT 3 MOUNTING BOLT PLATE 4 16 16 3 DESCRIPTION 3/8"FOOT WASHER 3/8" WASHER LOCK NUT LOCK NUT DAMPER DAMPER ROD ROD 3 3 QTY RED 3/8X5/8" RED CAP CAPBOLT 1 2 QTY STUD PLATE WELD 41 3/8X5/8" BOLT 2 PART PART NAME: NAME: PART PART NUMBER: NUMBER: PART PART NAME: NAME: PART PART NUMBER: NUMBER:REV. REV. REV. REV. LADDER LADDER HOOK HOOK SUPPORT SUPPORT 4 4 1"3/8" SPACER 1" SPACER 8 1 36 5/16” WASHER DESCRIPTION DESCRIPTION Shipping/QTY. Shipping/QTY. DESCRIPTION DESCRIPTION Shipping/QTY. Shipping/QTY. 1/4" WASHER 88 3/8" NYLON LOCK NYLON NUT LOCK NUT18 1 5/16X3" 5/16X3" SCREW SCREW A 2291-3-01 2291-3-01 QUICK QUICK START BOM BOM PART NAME: AA 2291-3-01 2291-3-01 QUICK QUICK START START BOM BOM 5/16X2" 5/16X2" SCREW SCREW DESCRIPTION QTY. 5/16 xSTART 1-3/4” BOLT 62848 48 2 6 5/16"A5/16" 1/4" NYLON LOCK NUT DESCRIPTION 2275-3-0 2277-3-0 WASHER WASHER 5/16X1-3/4" 5/16X1-3/4" BOLT BOLT5/16" 5/16" NYLON NYLON E-CLIP E-CLIP DESCRIPTION QTY. DROP DROP DOWN DOWN W/ SLIDE W/ SLIDE 1 11 1 DROP DROP DOWN DOWN W/ W/ SLIDE SLIDE 3/8" WASHER 3/8" ROD WASHER 3 3 MATERIAL: MATERIAL: DAMPER DAMPER ROD 3 4 MATERIAL: MATERIAL: LOCKLOCK NUT NUT 2291-3-01 EZ GLIDE 2 FIXED 13 5/16" WASHER 38 SCREW 5/16X1-1/4" BOLT BOLT 4 QTY QTY 5/165/16X1-1/4" x5/16" 2” 438 4 WASHER 3/8X5/8" 3/8X5/8" BOLT BOLT 2 2 LADDER LADDER HOOK HOOK SUPPORT SUPPORT 4 4 89" CONNECTING 89" CONNECTING TUBETUBE 1 11 1 89" 89" CONNECTING CONNECTING TUBE TUBE MATERIAL: LADDER STOP WELD DDLR 26 4 5/16X1-3/4" BOLT 6CAP CURVED CURVED MOUNTING MOUNTING BRACKET BRACKET 4 N/AVRTCL N/A N/A N/A FIXED DROP DOWN 2 2 5/16X1-3/4" BOLT RED 1 1 3/8" NYLON 3/8" NYLON LOCK LOCK NUT NUT 1 1 5/16X3" 5/16X3" SCREW SCREW 4 4 LADDER HOOK FIXED 14 5/16" NYLON LOCK NUTMOUNTING 30 FOOT MOUNTING BOLT FOOT PLATE BOLT PLATE 4 REAR36” REAR DRIVE DRIVE TUBETUBE 1 111 1 REAR REAR DRIVE DRIVE TUBE TUBE TUBE 5/16" NYLON LOCK NUT 5/16" 5/16" WASHER WASHER 5/16X1-3/4" 5/16X1-3/4" BOLTBOLT 5/16"5/16" NYLON NYLON RED CAP 1" SPACER 5/16X2" SCREW CONNECTING 1 E-CLIP E-CLIP 2 2 1” SPACER 430 3/8" WASHER 3/8" WASHER 3 4 4 EZ-GLIDE 2W SLIDE 11 3 LOCK LOCK NUT NUT COUPLING BUSHING STUD1 PLATE STUD WELD PLATE WELD 4 COUPLING BUSHING REAR89” REAR COUPLING COUPLING 1 1 5/16X1-1/4" 5/16X1-1/4" BOLT BOLT 4 4 REAR REAR COUPLING COUPLING 1 1 CONNECTING TUBE 1 5/16 NYLON LOCK NUT 12 28 3/8X5/8" 3/8X5/8" BOLT BOLT 2 2 LADDER HOOK DROP DOWN DDLR 1 CLEVIS PIN 1 WASHER 1/4" 1/4" 81 8 CLEVIS PIN WASHER CURVED CURVED MOUNTING MOUNTING BRACKET BRACKET 4 4 3/8" NYLON 3/8" NYLON LOCK LOCK NUT NUT 1 8 4 TELESCOPING TELESCOPING HANDLE HANDLE 1 111 1 REAR DRIVE TUBE 1 TELESCOPING TELESCOPING HANDLE HANDLE 3/8 WASHER SPRING CLIP 21 5/16X3/4" CARRIAGE BOLT5/16X3/4" 16 1/4" NYLON 1/4" LOCK NYLON NUT LOCK NUT 48 CARRIAGE MOUNTING MOUNTING FOOT FOOT BOLTBOLT PLATE BOLT PLATE16 42 4 E-CLIP E-CLIP 2 REAR COUPLING 1 1 RED CAP 1REDBOLT GLIDE EZ 2 FIXED GLIDE 2 FIXED 1 2 3/8 EZ xSTUD 7/8” 2114 70" CROSSMEMBER 70" CROSSMEMBER 2 22 2 70" 70" CROSSMEMBER CROSSMEMBER CAP PLATE STUD PLATE WELD WELD 4 5/16X1-1/4" 5/16X1-1/4" BOLT BOLT 4 4 2 1" SPACER 8 LOCK VRTCL LADDER VRTCL STOP LADDER WELD STOP DDLR WELD DDLR MOUNTING FOOT 2 3/8 NYLON NUT 2288 2 1" SPACER 1/4" WASHER 1/4" WASHER 8 MOUNTING MOUNTING FOOT FOOT 4 -44 4 MOUNTING MOUNTING FOOT FOOT CURVED CURVED MOUNTING MOUNTING BRACKET BRACKET 4 4 5/16X2" SCREW 8 HOOK LADDER LADDER FIXED HOOK FIXED 18 5/16X2" SCREW DROP DOWN W/ SLIDE FIXED DROP DOWN RED CAPRED CAP 1" SPACER 1" SPACER 5/16X2" SCREW 5/16X2" SCRE VERTICAL LADDER STOP 2 2 STUD PLATE - 84 84 1 2 1/4" NYLON 1/4" NYLON LOCK LOCK NUT NUT MOUNTING MOUNTING FOOT FOOT BOLT BOLT PLATE PLATE VERTICAL VERTICAL LADDER LADDER STOPSTOP 4 4 VERTICAL VERTICAL LADDER LADDER STOP STOP 4 4 DAMPER ROD 3 EZ-GLIDE EZ-GLIDE 2 WROD SLIDE2 W SLIDE 13 1 PART NAME: PART NUMBER: REV. DAMPER EZ GLIDE EZ GLIDE 2PLATE FIXED 2 FIXED 14 1 DAMPER 2 2 COUPLING BUSHING 1 1 STUD STUD PLATE WELD WELD 4 LADDER HOOK SUPPORT 4 HOOK LADDER HOOK LADDER DROP HOOK DOWN DROPDDLR DOWN DDLR 14 1 FIXEDFIXED DROP DROP DOWN DOWN 11 1 START BOM FIXED FIXED DROP DROP DOWN DOWN2291-3-01 1QUICK LADDER SUPPORT A VRTCL VRTCL LADDER LADDER STOP STOP WELDWELD DDLR DDLR 1/4" WASHER 1/4" WASHER 70” CROSS-MEMBER 1 CLEVIS PIN 12428 28 2 1 5/16X3" SCREW 4 SPRING CLIP SPRING CLIP 5/16X3" SCREW LADDER LADDER HOOK HOOK FIXED FIXED 18 1 MATERIAL: DAMPER DAMPER 2 DAMPER DAMPER 5/16" WASHER 5/16X1-3/4" BOLT 5/16" NYLON BUSHING 1/4" NYLON 1/4" NYLON LOCK LOCK NUT NUT 8 CAP RED CAP 1" SPACER 1" SPACER COUPLING 5/16X2" 5/16X2" SCREW SCREW 5/16" RED WASHER 5/16X1-3/4" BOLT 5/16" NYLON FIXED LADDER HOOK 222 2 2 43 10 3/8" WASHER5/16 x 3/4” CARRIAGE 3 WASHERBOLT 3/8" LOCK NUT EZ-GLIDE EZ-GLIDE W SLIDE 22WFIXED SLIDE 11 1 LOCK NUT EZ2GLIDE EZ 2 GLIDE 2 FIXED 1 SLIDESLIDE LADDER LADDER HOOK HOOK 1 11 1 N/A SLIDE SLIDE LADDER LADDER HOOK HOOK 3/8X5/8" BOLT E-C E-CLIP 221 2 3/8" WASHER 3/8X5/8" BOLT 3/8X5/8" BOLT 3/8" NYLON LADDER LADDER HOOK HOOK DROP DROP DOWN DOWN DDLR DDLR 1 VRTCL LADDER STOPSTOP WELD WELD DDLRDDLR 2 2 3/8" NYLON LOCK NUTVRTCL 1 LADDER LOCK NUT 3/8" NYLON LOCK NUT FIXEDFIXED LADDER LADDER HOOK HOOK 1 11 1 FIXED FIXED LADDER LADDER HOOK HOOK DAMPER ROD 2121 21 2 SPRING SPRING CLIP CLIP LADDER LADDER HOOK HOOK FIXED FIXED RED RED CAPCAP 1" SPACER 1" SPACER 5/16X2" 5/16X2" SCREW SCREW E-CLIP 2 E-CLIP 5/16 x 1-1/4”EZ-GLIDE CARRIAGE -2 1 1 4 MID/HIGH-ROOF MID/HIGH-ROOF HARDWARE HARDWARE KIT KIT 1 11 1 MID/HIGH-ROOF MID/HIGH-ROOF HARDWARE HARDWARE KIT KIT 2 W SLIDE 2 BOLT W SLIDE 5/16X1-1/4" BOLT 4 EZ-GLIDE 5/16X1-1/4" BOLT 4 LADDER LADDER HOOK HOOK DROP DROP DOWN DOWN DDLR DDLR 1 1 PART NAME: PART NUMBER: REV. UNIVERSAL CLAMP 2 ART NAME: PART NUMBER: REV. QTY. DESCRIPTION CURVED MOUNTING BRACKET 4 CURVED MOUNTING BRACKET 4 SPRING CLIPFIXED CLIP 2 KIT 2 QS2 DROP DROP DOWN DOWN W/ SLIDE W/ SLIDE FIXED DROP DROP DOWN DOWN 2291-3-01 HRDWRE DROP DROP DOWN DOWN W/ W/ SLIDE SLIDE FIXED DROP DROP 5/16 x 1-1/4” BOLT -DOWN MOUNTING FOOT BOLT PLATE 4SPRING A 38 291-3-01 QUICK START BOM 5/16" WASHER MOUNTING FOOT BOLTFIXED PLATE 4DOWN 36” CONNECTING TUBE PART NAME: PART NUMBER: REV. MATERIAL: STUD PLATE WELD 4 PLATE DESCRIPTION QTY. 5/16X1-3/4" BOLT 6 ATERIAL: CURVED MOUNTING BRACKET -4 2 3/8" WASHER STUD WELD E-C 3/8" WASHER 3/8X5/8" 3/8X5/8" BOLT 3/8" NYLON 3/8" NYLON 3/8X7/8” BOLT BOLT REAR COUPLING TELESCOPING HANDLE 70" CROSSMEMBER 1/4" WASHER 8 WASHER 2291-3-01 HRDWRE KIT QS STUD PLATE 1/4" WASHER 1/4" NYLON SPRING 5/16" NYLON LOCK NUT 3038 LOCK NUT LOCK NUT 1/4" 8 5/16" WASHER MOUNTING FOOT BOLT PLATE 2 N/A LOCK NUT 1/4" NYLON LOCK NUT 8 COUPLING BUSHING 16 MATERIAL: 1/4" NYLON LOCK NUT 8 5/16X1-3/4" BOLT EZ GLIDE 2 FIXED 1 130 GLIDE 2 FIXED 1 5/16"CLEVIS NYLONPIN LOCK NUT PARTEZNAME: PART NUMBER: REV. DESCRIPTION QTY. 3/8" WASHER 3/8" WASHER 3/8X5/8" 3/8X5/8" BOLT BOLT 3/8" NYLON 3/8" NYLON EVRTCL LADDER STOP WELDVRTCL DDLR LADDER 2 STOP WELD DDLR 5/16X3/4" CARRIAGE BOLT 161 2 COUPLING BUSHING 2291-3-01 HRDWRE KIT QS LOCKLOCK NUT NUT 5/16" WASHER 38 LADDER HOOK FIXED 1 HOOK FIXED RED CAPPIN 11 LADDER 1 CLEVIS RED CAP 1" SPACER 5/16X2" SCREW DAMPER ROD RED CAP 1" SPACER 5/16X2" SCREW MATERIAL: 5/16X1-3/4" BOLT 6 EZ-GLIDE 2 W SLIDE 1 1" SPACER 816 EZ-GLIDE 2 W SLIDE 1 5/16X3/4" CARRIAGE BOLT 5/16" NYLON 5/16X2" LOCK NUT 30 LADDER HOOK DROP DOWN DDLRHOOK 1 DROP DOWN DDLR 81 3/8" PLATE WASHER 3/8"STUD WASHER 3/8X5/8" 3/8X5/8" BOLT BOLT1/4" 3/8" NYLON 3/8" STUD PLATE 1/4" WASHER 1/4" WASHER NYLON 1/4"NYLON NYLON SPRINGE LADDER 1 REDSCREW CAP COUPLING BUSHING 1 LOCK LOCK NUT NUT LOCK NUT LOCK NUT SPRING CLIP 2 DAMPER ROD 38 SPRING CLIP 2 1" SPACER OP DAMPER SLIDE LADDER HOOK FIXED LADDER HOOK CLEVIS PIN HOOK LADDER SUPPORT1 48 5/16X2" SCREW 5/16X3/4" CARRIAGE BOLT 16 5/16X3" SCREW 43 DAMPER ROD STUD PLATE5/16X3/4" 1/4" WASHER 1/4" WASHER 1/4" NYLON 1/4" NYLON SPRING S 5/16" WASHER 5/16X1-3/4" BOLT 5/16"TELESCOPING NYLON COUPLING BUSHING70" CROSSMEMBER CLEVIS PIN STUD PLATE CONNECTING 89" CONNECTING TUBE REARREAR DRIVE TUBE TUBE REAR REAR COUPLING COUPLING TELESCOPING HANDLE HANDLE 70" CROSSMEMBER 89" 89" CONNECTING CONNECTING TUBE TUBE REAR REAR DRIVE DRIVE TUBE TUBE REAR REAR COUPLING COUPLING TELESCOPING TELESCOPING HANDLE HANDLE 70" 70" CROSSMEMBER CROSSMEMBER RED CAP 1 DRIVE DROP89" DOWN W/ SLIDE TUBE FIXED 3/8" HOOK WASHER 3 4DROP DOWN LADDER SUPPORT LOCKLOCK NUT NUT LOCK NUT CARRIAGE BOLT KNAACK L.L.C. 1" SPACER 8 PAGE NUMBER FORMAT 3/8X5/8" BOLT 2 4 PRINTED CONFIDENTIAL, 5/16X3" SCREW =CONTROL DIMENSION COPIES ARE NOT TO BE 5/16X2" SCREW 5/16" WASHER 5/16X1-3/4" BOLT 5/16" NYLON COUPLING BUSHING CLEVIS PIN PART NAME: PART 5/16X3/4" NUMBER: REV. 3/8" NYLON LOCK NUT 8 REMOVED 1FROM PART NAME: PART NUMBER: REV. DESCRIPTION QTY. 3/8" WASHER 3 SITECONSENT. PAGE 1 OF 19 LOCK NUT SW DESCRIPTION QTY. BOLT DAMPER ROD 3 WITHOUT 2WRITTEN STUDSTUD PLATE PLATE CARRIAGE 1/4" WASHER 1/4" WASHER 1/4" NYLON 1/4" NYLON SPRIN S E-CLIP 2291-3-01 HRDWRE KIT QS 3/8X5/8" BOLT 2 5/16" WASHER 38 2291-3-01 HRDWRE KIT QS DRAWN BY: 5/16" WASHER 4 SCALE: 381:8 LOCK LOCK NUT NUT LADDER HOOK SUPPORT DATE: 5/16X1-1/4" BOLT 4 16 MATERIAL: 3/8" NYLON LOCK NUT 5/16X1-3/4" BOLT MATERIAL: 5/16X1-3/4" BOLT 4 6 5/16X3" SCREW PART NUMBER: REV. ANGULAR ±1° CURVED MOUNTING BRACKET 4 230 5/16" WASHER E-CLIPLOCK E-CLIP 5/16X1-1/4 5/16X1-3/4" BOLT 5/16" NYLON COUPLING BUSHING CLEVIS PIN 5/16X3/4" 3/8" NYLON 5/16" NYLON LOCK NUT TOLERANCES= 3/8" WASHER 3/8X5/8" BOLT E5/16" NYLON NUT 3/8" WASHER 3/8X5/8" BOLT 3/8" NYLON 3/8" WASHER 3 (EXCEPT4AS30 THIRD ANGLE PROTECION A NUT R 118" WHEEBASE NOTED) LOCK CARRIAGELOCK BOLT LINEAR ±.031 MOUNTING FOOT BOLT PLATE NUT 5/16X1-1/4" BOLT 4 COUPLING BUSHING 1 LOCK NUT COUPLING BUSHING2 1 3/8X5/8" BOLT STUDMOUNTING PLATE WELD 44 CURVED BRACKET MOUNTING MOUNTING FOOT FOOT VERTICAL VERTICAL LADDER LADDER STOP STOP DAMPER DAMPER SLIDE SLIDE LADDER LADDER HOOK HOOK FIXED FIXED LADDER LADDER HOOK HOOK MOUNTING MOUNTING FOOT FOOT VERTICAL VERTICAL LADDER LADDER STOP STOP DAMPER DAMPER SLIDE SLIDE LADDER LADDER HOOK HOOK FIXED FIXED LADDER LADDER HOOK HOOK CLEVIS PIN 1 FIXED DROP DOWN CLEVIS 1 3/8" NYLON LOCK NUT PIN 1 1/4" WASHER 8 416 MOUNTING FOOT BOLT PLATE 5/16X3/4" CARRIAGE BOLT 5/16X3/4" CARRIAGE BOLT 16 TOOLS TOOLS REQUIRED REQUIRED TOOLS TOOLS REQUIRED REQUIRED E-CLIP 1/4" STUD NYLON LOCK NUT 2 8 41 PLATE WELD RED CAP RED CAP 1 5/16X1-1/4" 4 EZ BOLT GLIDE 2 FIXED 1 88 • •• THREADLOCKER COMPOUND COMPOUND 1/4" WASHER • THREADLOCKER THREADLOCKER THREADLOCKER COMPOUND COMPOUND 1" SPACER SPACER KNAACKKNAACK L.L.C. L.L.C. K KNAACK KNAACK L.L.C. L.L.C. 1" 8 PAGE PAGE NUMBER NUMBER FORMAT FORMAT PAGE PAGE NUMBER NUMBER FORMAT FORMAT CURVED MOUNTING BRACKET 4 C CONFIDENTIAL, CONFIDENTIAL, PRINTEDPRINTED CONFIDENTIAL, CONFIDENTIAL, PRINTED PRINTED • •• 1/2" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH • 1/2" 1/2" 1/2" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH VRTCL LADDER STOP WELD DDLR 2 88 1/4" NYLON LOCK NUT C =CONTROL =CONTROL DIMENSION DIMENSION COPIES COPIES ARE NOTARE TOARE NOT BE TO =CONTROL =CONTROL DIMENSION DIMENSION COPIES COPIES ARE NOT NOT TOBE TO BE BE 5/16X2" SCREW COUPLING TELESCOPING HANDLE 70" 5/16X2" SCREW 4 8 CROSSMEMBER R REMOVED REMOVED FROM SITE FROM SITE MOUNTING FOOT BOLT PLATE REMOVED REMOVED FROM FROM SITE SITE • •• 3/16" HEX HEX KEY/DRIVER KEY/DRIVER • 3/16" 3/16" 3/16" HEX HEX KEY/DRIVER KEY/DRIVER 1 1 19 19 PAGE PAGE OF 1 OF 1OFOF1919 PAGE PAGE SW SW SW SW LADDER HOOK FIXED 1 13 W WITHOUT WITHOUT WRITTEN WRITTEN CONSENT. CONSENT. STUD PLATE 1/4" WASHER 1/4" NYLON SPRING CLIP WITHOUT WITHOUT WRITTEN WRITTEN CONSENT. CONSENT. EZ GLIDE 2 FIXED DAMPER ROD STUD PLATE 1/4" WASHER 1/4" NYLON SPRING RED CAP 1" SPACER 5/16X2" SCREW DAMPER ROD LADDER HOOK SUPPORT 5/16X3" SCREW DAMPER ROD 4 3 • •• 1/4" HEX HEX KEY/DRIVER KEY/DRIVER • 1/4" 1/4" 1/4" HEX HEX KEY/DRIVER KEY/DRIVER STUD PLATE WELD LOCK NUT DRAWNDRAWN BY: BY: EZ-GLIDE 2STOP W SLIDE 1 24 DRAWN DRAWN BY:BY: LOCK NUT VRTCL LADDER WELD DDLR • •• 2X• 9/16 2X 9/16 SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH LADDER HOOK SUPPORT 2X2X 9/16 9/16 SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH DATE: DATE: SCALE: SCALE: LADDER HOOK SUPPORT 4 1:8 1:8 SCALE: SCALE: 1:8 1:8 DATE:DATE: 1/4" WASHER 8 • •• 7/16" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH 5/16 x 1-14” CARRIAGE BOLT LADDER HOOK DROP DOWN 1 14 • 7/16" 7/16" 7/16" SOCKET SOCKET AND/OR AND/OR WRENCH WRENCH LADDER HOOK FIXEDDDLR 5/16X3" SCREW 5/16X3" SCREW 4 CAP 1" SPACER 5/16X2" SCREW TOLERANCES= DAMPER ROD LADDER HOOK SUPPORT 5/16X3" SCREW CLAMP PARTUNIVERSAL PART NUMBER: NUMBER: REV. TOLERANCES= PART PART NUMBER: NUMBER: REV. REV. ANGULAR ANGULAR ±1° ±1° TOLERANCES= TOLERANCES= 1/4" LOCK NUTCLIP 8 WHEELBASE ANGULAR ANGULAR ±1° ±1° • •• SAW RECOMMENDED RECOMMENDED FORNYLON FOR RAM RAM PROMASTER PROMASTER 118" 118" WHEELBASE 5/16"RED WASHER 5/16X1-3/4" BOLT 5/16" NYLON NYLON COUPLING BUSHING CLEVIS PINREV. 5/16X3/4" • SAW SAW SAW RECOMMENDED RECOMMENDED FOR FOR RAM RAM PROMASTER PROMASTER 118" 118" WHEELBASE WHEELBASE 5/16" WASHER 5/16X1-3/4" BOLT 5/16" COUPLING BUSHING CLEVIS PIN 5/16X3/4" SPRING 2 13 EZ-GLIDE 2 W SLIDE THIRD ANGLE PROTECION 3/8" WASHER WASHER THIRDLOCK ANGLE THIRD PROTECION ANGLE PROTECION THIRD THIRD ANGLE ANGLE PROTECION PROTECION 3/8" 3 118" 118" A AAA • •• DRILL WITH WITH 21/64" 21/64" DRILLDRILL BIT RECOMMENDED BIT RECOMMENDED FOR FOR RAM PROMASTER PROMASTER WHEEBASE WHEEBASE NUT CARRIAGE BOLT BOLT (EXCEPT(EXCEPT AS(EXCEPT NOTED) AS • DRILL DRILL DRILL WITH WITH 21/64" 21/64" DRILL DRILL BIT BIT RECOMMENDED FOR FOR RAM RAM PROMASTER PROMASTER 118" 118" WHEEBASE WHEEBASE (EXCEPT ASNOTED) AS NOTED) NOTED) LINEAR EZ GLIDE 2RECOMMENDED FIXED 1RAM LINEAR ±.031±.031 LINEAR LINEAR ±.031 ±.031 LOCK NUT CARRIAGE LADDER HOOK DROP DOWN DDLR 1 3/8X5/8" BOLT 2 BOLT 2 2 VRTCL LADDER STOP 3/8X5/8" WELD DDLR CLIP NUT 21 3/8" SPRING NYLON LOCK LOCK NUT 1 3/8" NYLON LADDER HOOK FIXED 1 RED CAP 1" SPACER 5/16X2" SCREW DAMPER ROD LADDER HOOK SUPPORT 5/16X3" SCREW E-CLIP 2 E-CLIP 2 EZ-GLIDE 2 W SLIDE 1 DAMPER HANDLE SLIDE LADDER HOOK FIXED LESCOPING 70" CROSSMEMBER 5/16X1-1/4" BOLT 4 LADDER HOOK BOLT 4 LADDER HOOK DROP5/16X1-1/4" DOWN DDLR 1 CURVED MOUNTING MOUNTING BRACKET BRACKET 4 CURVED 4 SPRING CLIP 2 MOUNTING FOOT FOOT BOLT BOLT PLATE PLATE 4 MOUNTING 4 KNAACKPLATE L.L.C. STUD WELD 4 PAGE NUMBER FORMAT STUD PLATE WELD 4 CONFIDENTIAL, PRINTED =CONTROL COPIES ARE NOT TO BE CURVED MOUNTING MOUNTING FOOT 1/4" WASHER WASHER 8 DIMENSION E-CLIP 5/16X1-1/4" BOLT 3/8" 3/8" NYLON 1/4" 8 REMOVED FROM SITE PAGE 1 OF 19 3/8X5/8" BOLT SW WASHER WITHOUT WRITTEN CONSENT. BRACKET BOLT PLATE LOCK NUT 1/4" NYLON LOCK NUT 8 1/4" NYLON LOCK NUT 8 DRAWN BY: DATE: EZSCALE: GLIDE 2 21:8 FIXED 1 CURVED MOUNTING MOUNTING FOOT E-CLIP 5/16X1-1/4" BOLT EZ GLIDE FIXED 1 3/8" WASHER 3/8X5/8" BOLT 3/8" NYLON BRACKET BOLT PLATE VRTCL LADDER LADDER STOP STOP WELD WELD DDLR DDLR 2 ±1° LOCK NUT PART NUMBER: REV. ANGULAR2 DE LADDER HOOK FIXEDVRTCL LADDERTOLERANCES= HOOK THIRD ANGLE PROTECIONLADDER HOOK FIXED 1 ±.031 (EXCEPTHOOK AS NOTED) FIXED LADDER LINEAR 1 RED CAP CAP A 1" SPACER SPACER 5/16X2" SCREW SCREW DAMPER ROD ROD LADDER HOOK HOOK SUPPORT SUPPORT 5/16X3" SCREW SCREW RED 1" 5/16X2" DAMPER LADDER 5/16X3" EZ-GLIDE 2 2W W SLIDE SLIDE 1 KNAACK L.L.C. EZ-GLIDE 1 PAGE NUMBER FORMAT CURVED MOUNTING MOUNTING FOOT
USER INSTRUCTIONS
CK START GUIDE INFORMATION 1-3-01
EZ GLIDE2 PARTS LIST
QUICK QUICK START START GUIDE GUIDE INFORMATION INFORMATION QUICK QUICK START START GUIDE GUIDE INFORMATION INFORMATION 2291-3-01 2291-3-01 2291-3-01 2291-3-01
UIDE INFORMATION
Page 4
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USER INSTRUCTIONS
Step 1 - install vertical tube and damper
Step 2 - install ladder hooks
Using the damper, damper rod and 1-e-clip, install the eyelet end of the damper to the damper rod using 1-e-clip. The damper comes with a preinstalled clip on the clevis end side. Remove clip, slide clevis end over the drive tube cam, and reinstall clip.
Using 1-3/8x7/8” bolt, 1-3/8” nylon lock nut, and 2-3/8” washers install the fixed ladder hook to the drop down unit. The hook should be located according to the diagram in the upper set of holes, but may be adjusted NAME: dimensions and user preference. PART NUMBER: REV. nut to depending on PART ladder Torque 2291-3-01 INSTALL 1 30 ft-lbs. MATERIAL:
STEP 2- INSTALL LADDER HOOKS
SCREWS, 2-5/16" NUTS, AND 2-LADDER HOOK SUPPORTS, Using 2-5/16x2” screws,USING 2-1”2-5/16X3" spacers, 1-5/16” nut, INSTALL THE SLIDE LADDER HOOK ONnylon THE SLIDElock DOWN UNIT. 1-5/16” THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM BUT MAY BE ADJUSTED DEPENDING ON LADDER DIMENSIONS AND USER PREFERENCE. TORQUE NUTS TO 17 FT-LBS Repeat for second drop down unit. washer, and 1-damper rod, install the vertical ladder stop to each drop down PART NAME: 1-3/8X5/8" BOLT, the 1-3/8"5/16” NYLON LOCK NUT, AND 2-3/8" WASHERS INSTALL THE FIXED LADDER HOOK TO THE DROP DOWN UNIT. unit. The inner mountingUSING point will use washer and nut, While the THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM, BUT MAY BE ADJUSTED DEPENDING ON LADDERY DIMENSIONS 2291-3-01 INSTALL 1 STEPTORQUE 2- INSTALL LADDER HOOKS PART NAME: AND USER PREFERENCE. NUT TO 30 FT-LBS outer mounting point will use the damper rod for the 5/16x2” screw. MATERIAL: USING 2-5/16X3" SCREWS, 2-5/16" NUTS, AND 2-LADDER HOOK SUPPORTS, 2291-3-01 INSTALL 1 STEP 2-SLIDE INSTALL HOOKS INSTALL THE LADDER HOOK ON THE SLIDE DOWN UNIT. THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM It is recommended to use thread locking compound onLADDER the 5/16x2” screw BUT MAY BE2-5/16X3" ADJUSTED DEPENDING ON LADDER AND SUPPORTS, USER PREFERENCE. TORQUE NUTS TO 17 FT-LBS MATERIAL: SCREWS, 2-5/16" NUTS, ANDDIMENSIONS 2-LADDER HOOK that threads into the damper rod. TorqueUSING both the 5/16” nut and damper rod TEIR LADDER INSTALL THE SLIDE LADDER HOOK HOOK SHOULD BE LOCATED ACCORDING TOTWO THE DIAGRAM PART NAME: ON THE SLIDE DOWN UNIT. THE PART NUMBER: REV. 1-3/8X5/8" BOLT, 1-3/8" NYLON LOCK NUT, AND 2-3/8" WASHERS INSTALL THE FIXED LADDER DROP DOWN UNIT. BUTwith MAY BE ADJUSTED DEPENDING ON LADDER DIMENSIONS AND USER PREFERENCE. TORQUEHOOK NUTS TO TO THE 17 FT-LBS 2291-3-01 INSTALL 1 THE toTUBE 17AND ft-lbs. Hold flat spots on damperUSING rod 3/8” open end wrench while STALL VERTICAL DAMPER THE HOOK SHOULD BE LOCATED ACCORDING TO DIAGRAM, BUT MAY BE ADJUSTED DEPENDING ON LADDERY DIMENSIONS MATERIAL: 17 ft-lbs THREE TEIR LADDER ANDUSING USER PREFERENCE. TORQUE TO 30 FT-LBS 1-3/8X5/8" BOLT, 1-3/8" NUT NYLON LOCK NUT, AND 2-3/8" WASHERS INSTALL THE FIXED LADDER HOOK TO THE DROP DOWN UNIT. tightening screws. X2" SCREWS, 2-1" SPACERS, 1-5/16" NYLON LOCK NUT, 1-5/16" WASHER, AND 1- DAMPER ROD, INSTALL THE
PART NUMBER
THE HOOK SHOULD BE LOCATED ACCORDING TO THE DIAGRAM, BUT MAY BE ADJUSTED DEPENDING ON LADDERY DIMENSIONS TORQUE NUT TO 30 FT-LBS
BE TO EACH DROP DOWN UNIT. THE INNER MOUNTING POINT WILL USE THE 5/16" WASHER AND NUT, AND USER UTER MOUNTING POINT WILL USE THE DAMPER ROD FOR THE 5/16X2" SCREW. IT IS RECOMMENDED TOPREFERENCE. USE KING COMPOUND ON THE 5/16X2" SCREW THAT THREADS INTO THE DAMPER ROD. TORQUE BOTH THE 5/16" NUT R ROD TO 17 FT-LBS
Repeat with the other drop down unit.
PART NUMBER:
TWO TEIR LADDER
YELET END OF THE DAMPER TO THE DAMPER ROD USING 1X E-CLIP. THE DAMPER COMES WITH A PREINSTALLED CLEVIS END SIDE. REMOVE CLIP, SLIDE CLEVIS END OVER THE DRIVE TUBE CAM, AND REINSTALL CLIP.
TWO TEIR LADDER THREE TEIR LADDER THREE TEIR LADDER
VERTICAL LADDER STOP
DRIVE TUBE CAM
TWO TEIR LADDER- 8" THREE TEIR LADDER- 10"
CLIP 1” SPACER
DAMPER
FIXED LADDER HOOK
TWO TEIR LADDER- 8" CLEVIS END THREE TEIR LADDER- 10" TWO TEIR LADDER- 8" THREE TEIR LADDER- 10"
3/8 X 7/8 BOLT 5/16 x 2” SCREWS
3/8 WASHER
Torque to 30 ft-lbs Torque to 17 ft-lbs
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
E-CLIP
Torque to 17 ft-lbs
SCALE:
1:24
TOLERANCES= APPLY THREADLOCKING COMPOUND TO END OF OUTER 5/16X2" SCREW
5/16 WASHER
Torque to 17 ft-lbs
5/16 LOCK NUT
DAMPER ROD
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
DAMPER
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
=CONTROL DIMENSION
PAGE NUMBER
SW
PAGE 4 OF 19
DRAWN BY:
DATE:
ANGULAR ±1°
Torque to 17 LINEAR ft-lbs
(EXCEPT AS NOTED)
FORMAT
±.031
Torque to 17 ft-lbs
PART NUMBER:
REV.
THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
=CONTROL DIMENSION
FORMAT
SW
PAGE NUMBER PAGE
5 OF 19
DRAWN BY:
DATE:
ANGULAR ±1° LINEAR ±.031
PART NUMBER:
Torque to 30 ft-lbs Torque to 30 ft-lbs
KNAACK L.L.C. CONFIDENTIAL, PRINTED
COPIES ARE NOT TO BE 3/8 WASHER REMOVED FROM SITE
3/8 LOCK NUT THIRD ANGLE PROTECION
=CONTROL DIMENSION
KNAACK L.L.C.CONSENT. WITHOUT WRITTEN CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE DATE: SCALE: WITHOUT WRITTEN CONSENT.
1:24
Torque to 30 ft-lbs TOLERANCES=
Page 6
REV.
SCALE:
(EXCEPT AS NOTED)
1:24
TOLERANCES=
THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
FORMAT
PAGE
PAGE SWFORMAT P
=CONTROL DIMENSION DRAWN BY:
PA SW PART NUMBER: ANGULAR ±1° DRAWN BY: DATE: LINEAR ±.031 Page 7 PART NUMBER ANGULAR ±1° LINEAR ±.031
USER INSTRUCTIONS PART NUMBER:
PART NAME:
PART NAME:
REV.
2291-3-01 INSTALL 2 MOUNTING FEET TO CROSS MEMBERS PART NAME: PART NUMBER: REV. 2291-3-01 INSTALL 2 STEP 3- and MOUNT MOUNTING FEET TO CROSS MEMBERS arriage bolt, washer, nut per mounting foot. MATERIAL: Only use one carriage bolt, washer, and nut per mounting foot. MATERIAL: 2291-3-01 INSTALL 2 MOUNTING FEET TO CROSS MEMBERS " CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, arriage bolt, washer, and nut per mounting foot. MATERIAL: USING 1-5/16X3/4" CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, UNTING FEET PER MEMBER. PLEASE REFER TO THE member TABLE AND DIAGRAM FOR MOUNTING Step 3 CROSS -INSTALL mount mounting feet toPER cross 4 - install curved mounting brackets TWO MOUNTING FEET CROSS MEMBER. PLEASE REFER TO THE TABLE ANDStep DIAGRAM FOR MOUNTING AND ORIENTATION. " CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, • For 2275-3-01, proceed to Step 5 • For 2275-3-01, proceed to Step 5BRACKETS STEP 4INSTALL CURVED MOUNTING FOOT LOCATION AND ORIENTATION. STEP 4- INSTALL CURVED MOUNTING BRACKET UNTING FEET PER CROSS MEMBER. PLEASE REFER TO THE TABLE AND DIAGRAM FOR MOUNTING FOR VEHICLES THAT INCLUDE A RAIN GUTTER, SUCH AS THE FORD ECONOLINE, AND ORIENTATION. Only use one carriage bolt, washer, and nut per mounting foot. Using 2-5/16X3/4” carriage bolt, 2-5/16” washer, and 2-5/16” lock FOR VEHICLES THAT INCLUDE A nylon RAIN GUTTER, SUCH A CHEVY AND CURVED GMC SAVANA VANS, SKIP TO STEP 4B STEP 4-GMT, INSTALL MOUNTING BRACKETS CHEVYmounting GMT, AND GMCto SAVANA VANS, SKIP TO STEP nut per mounting foot install a curved bracket eachECONOLINE, mounting FOR VEHICLES THAT INCLUDE A RAIN GUTTER, SUCH AS THE FORD Using 1-5/16x3/4” carriage bolt, 1-5/16” washer, and 1-5/16” nylon lock USING CARRIAGE 2-5/16" WASHER, AND NYLON LOCK foot.2-5/16X3/4" Torque nutsGMC to 17SAVANA ft-lbs.BOLT, CHEVY GMT, AND VANS, SKIP TO STEP CARRIAGE 4B 2-5/16"BOLT, 2-5/16X3/4" nut per mounting foot, install two mounting feet per cross member. Please NUT PER MOUNTING FOOT INSTALL USING A CURVED MOUNTING BRACKET TO 2-5/16" EACH WASHER, NUT PER MOUNTING FOOT INSTALL A CURVED MOUN MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS refer to the table and diagram for mounting foot location and orientation. If using an impact driver to torque nuts, it WASHER, is recommended that the USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" 2-5/16" NYLON MOUNTING FOOT. AND TORQUE NUTS TO 17 LOCK FT-LBS 2291-3-01 INSTALL 2 STEP 3- MOUNT MOUNTING FEET TO CROSS MEMBERS NUT PER MOUNTING FOOT INSTALL A CURVED MOUNTING BRACKET TO EACH carriage bolt orientation be reversed to engage the square cut outs in Only use one carriage bolt, washer, 5/16 LOCK NUT and nut per mounting foot. IF USING AN IMPACT DRIVER TO TORQUE NUTS, IT IS RECOMMENDED THAT THE MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS USING 1-5/16X3/4" CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LOCK NUT PER MOUNTING FOOT, the mounting IF USING AN DRIVER TO TORQUE NUTS,INIT IS RE INSTALL TWO MOUNTING FEET PER CROSS MEMBER. PLEASE REFER TO THE TABLE AND DIAGRAM FOR MOUNTING CARRIAGE BOLT foot. ORIENTATION BE REVERSED TOIMPACT ENGAGE THE SQUARE CUT OUTS PART NAME:
PART NUMBER:
REV.
MATERIAL:
CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGA FOOT. IF USING AN IMPACT DRIVER TO TORQUE NUTS, IT IS FOOT. RECOMMENDED THAT THE THE MOUNTING CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGAGE THE SQUARE CUT OUTS IN USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK THE MOUNTING FOOT. NUT PER MOUNTING FOOT INSTALL A CURVED MOUNTING BRACKET TO EACH
MOUNTING FOOT
FOOT LOCATION AND ORIENTATION.
bs
STEP 4- INSTALL CURVED MOUNTING BRACKETS THE MOUNTING
Torque to 17 ft-lbs
bs
FOR VEHICLES THAT INCLUDE A RAIN GUTTER, SUCH AS THE FORD ECONOLINE, CHEVY GMT, AND GMC SAVANA VANS, SKIP TO STEP 4B
MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS
5/16 WASHER
IF USING AN IMPACT DRIVER TO TORQUE NUTS, IT IS RECOMMENDED THAT THE CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGAGE THE SQUARE CUT OUTS IN THE MOUNTING FOOT.
Torque to 17 ft-lbs
5/16 X 3/4” CARRIAGE BOLT CROSS MEMBER
5/16 LOCK NUT
Torque to 17 ft-lbs
5/16 X 3/4” CARRIAGE BOLT
CURVED MOUNTING BRACKET
Torque to 17 ft-lbs Torque to 17 ft-lbs
INSTALL MOUNTING FEET ACCORDING TO TABLE
5/16 WASHER
Torque to 17 ft-lbs
MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HAVING THE LOWEST INSTALLED
HEIGHT WITH THE MOUNTING BRACKET LINING UP WITH THE START OF THE CURVE INSTALL MOUNTING FEET ACCORDING TO TABLE ON THE CURVED MOUNTING BRACKET INSTALL MOUNTING FEET ACCORDING TO TABLE A B DUE TO VEHICLE ROOF CURVATURE SOME ADJUSTMENT FOR FINAL ASSEMBLY HEIGHT MAY BE REQUIRED AFTER THE CROSSMEMBERS ARE INSTALLED ON THE ROOF MOUNTING FOOT DISTANCE INSTALL MOUNTINGVEHICLE FEET ACCORDING TO TABLE DIM 'A' DIM 'B'
MOUNTING55-1/2" FOOT DISTANCE 6-3/4"
FORD TRANSIT RAM PROMASTER VEHICLE NISSAN NV MB SPRINTER
59-5/8" 59-3/8 53-1/4"
4-5/8"
DIM “A” 4-13/16"
DIM “B”
55-1/2”
6-3/4”
NISSAN NV (LOW ROOF)
59-5/8”
4-5/8”
GMC SAVANA A
F: 58-7/8” R: 57-7/8”
FORD TRANSIT (LOW ROOF)
7-7/8"
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
FORMAT
PAGE NUMBER
PAGE 6 OF 19 MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HAVING THE LOWEST INSTALLED SW MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HA HEIGHT DATE:WITH THE MOUNTING BRACKET LINING UP WITH THE START OF THE CURVE SCALE: 1:24 HEIGHT WITH THE MOUNTING BRACKET LINING UP WIT REV. BRACKET PART NUMBER: TOLERANCES= ANGULAR ±1° ON THE CURVED MOUNTING MOST VEHICLE INSTALLATIONS WILL BENEFIT FROM HAVING THE LOWEST INSTALLED LINEAR ±.031 ON THE CURVED MOUNTING BRACKET HEIGHT WITH THE MOUNTING BRACKET LINING UP WITH THE START OF THE CURVE vehicle will benefit from having the lowest installed height HEIGHT DUE TO VEHICLE ROOF CURVATURE SOME ADJUSTMENT FOR FINAL ASSEMBLY B installations ONMost THE CURVED MOUNTING BRACKET DUE TO VEHICLE SOME MAY BEthe REQUIRED AFTER THE lining CROSSMEMBERS INSTALLED ON with mounting bracket up with the ARE startROOF of theCURVATURE curve onTHE theROOF curvedADJUSTME MAY BE REQUIRED AFTER THE CROSSMEMBERS ARE IN DUEmounting TO VEHICLE ROOFDue CURVATURE ADJUSTMENT FINAL ASSEMBLY bracket. to vehicle SOME roof curvatures someFOR adjustment for final HEIGHT MAY BE REQUIRED AFTER THE CROSSMEMBERS ARE INSTALLED ON THE ROOF DIM 'B' assembly height may be required after the crossmembers are installed on 6-3/4" the roof. 4-5/8" KNAACK L.L.C. PAGE NUMBER 4-13/16" FORMAT CONFIDENTIAL, PRINTED KNAACK L.L.C. =CONTROL DIMENSION COPIES ARE NOT TO BE CONFIDENTIAL, PRINTED 7-7/8" REMOVED FROM SITE =CONTROL COPIES ARE NOT TO BE 19 PAGE 6 OF SW WITHOUT WRITTEN CONSENT. KNAACK L.L.C. REMOVED FROM SITE =CONTROL DIMENSION
DRAWN BY:
THIRD ANGLE PROTECION
F: 5-1/6” R: B5-5/8” CHEVY EXPRESS F: 58-7/8” R: 57-7/8” AF: 5-1/6” R: 5-5/8” MOUNTINGAFOOT DISTANCE FORD E-SERIES F: 62-7/8” MOUNTING R: 60-3/4” F:FOOT 3-1/16”DISTANCE R: B4-1/8” VEHICLE DIM 'A' DIM 'B' VEHICLE DIM 'A' FOOT DISTANCE FORD TRANSITMOUNTING55-1/2" 6-3/4" FORD TRANSIT 55-1/2" DIM 'A' DIM 'B' RAMVEHICLE PROMASTER 59-5/8" 4-5/8" RAM PROMASTER 59-5/8" FORD TRANSIT 55-1/2" 6-3/4" NISSAN NV 59-3/8 4-13/16" NISSAN NV 59-3/8 RAM 59-5/8" 4-5/8" MBPROMASTER SPRINTER 53-1/4" 7-7/8" MB SPRINTER 53-1/4" NISSAN NV 59-3/8 4-13/16" MB SPRINTER 53-1/4" 7-7/8"
(EXCEPT AS NOTED)
CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE SCALE:FROM SITE REMOVED WITHOUT WRITTEN CONSENT.
1:24
Page 8
TOLERANCES=
THIRD ANGLE PROTECION
SCALE: 1:24 (EXCEPT AS NOTED)
FORMAT
PAGE NUMBER
WITHOUT WRITTEN CONSENT.
=CONTROL DIMENSION
DATE:
DRAWN BY:
PAGE 96 OF 19 SCALE: SW 1:24 Page DATE: PARTDRAWN NUMBER: REV. ANGULAR ±1° BY: TOLERANCES= ANGULAR DATE: LINEAR ±.031 THIRD ANGLE PROTECION
ATTENTION: THIS INSTRUCTION GUIDE IS MEANT TO BE A SUPPLEMENT FOR USERS INSTALLING AN EZGLIDE 2 DROP DOWN LADDER RACK ONTO A CHEVROLET OR GMC GUTTER
USER INSTRUCTIONS
INSTALLATION INSTRUCTIONS STEP 4B– INSTALL CURVED MOUNTING BRACKETS, GUTTER MOUNT
INSERT PARAGRAPH IMAGE AT THE BEGINNING OF STEPINSTALLING 4B. IF NECESSARY ENTION: THIS INSTRUCTION GUIDE IS THIS MEANT TO BEAND A SUPPLEMENT FOR USERS ANMAKE EZLE STEP 4B TWO PAGES IC GLIDE 2 DROP DOWN LADDER RACK ONTO A CHEVROLET OR GMC GUTTER EH
FV Using the mounting dimensions shownbrackets, below, mark a drill point on the curved mounting bracket. Step 4b - install curved TO N drill a through hole. gutter mount O R F
INSTALLATION INSTRUCTIONS
Use a 7/16” drill bit to Step
5 - install drop down mechanisms to cross members
Installation will be easier if you can get more access between the rear cross member and van roof. Begin by loosening the 5/16-18” Lock Nuts holding Using the dimensions 4B– INSTALL CURVED MOUNTING BRACKETS, GUTTER MOUNT the cross member to the mounting channels. Remove and retain hardware shown below, mark a drill point on the curved RT THIS PARAGRAPH AND IMAGE AT THE BEGINNING OF STEP 4B. IF NECESSARY MAKE for re-assembly in Step 6. 4B TWOmounting PAGES bracket. Use a 7/16” drill bit to drill 5/16-18 LOCK NUT a through hole.below, mark a drill point on the curved mounting bracket. Use a 7/16” drill bit to the dimensions shown PASSENGER 5/16 WASHER OF VEHICLE SIDE through hole. FORD & DODGE: PART NAME: PART NUMBER: REV. FORD & DODGE: 1-3/4” 1-14” STEP 4B- INSTALL CURVED MOUNTING BRACKETS, GUTTER MOUNT
USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK NUT PER MOUNTING FOOT INSTALL A CURVED MOUNTING BRACKET TO EACH MOUNTING FOOT. TORQUE NUTS TO 17 FT-LBS
2291-3-01 INSTALL 3
CHEVY & 1-1/2” GM: 1” CHEVY & GM:
STUD PLATE
MATERIAL:
IS RECOMMENDED THE REAR CROSSMEMBER BE IF USING AN IMPACT DRIVER TO TORQUE NUTS,ITITPARAGRAPH IS RECOMMENDED THE THAT REMOVE THE LAST INTHAT STEP 4B CARRIAGE BOLT ORIENTATION BE REVERSED TO ENGAGE THE SQUARE CUT OUTS IN LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING FOOT.
REPLACE THE SIMILAR IMAGE WITH THIS2-5/16” IMAGE: Using 2-5/16x3/4” carriage bolt, 2-5/16” washer, and lock nut THE MOUNTING nylon CHANNEL per mounting foot install a curved mounting bracket to each mounting foot. Torque nuts to 17 ft-lbs.
MOUNTING TorqueCHANNEL to 8 ft-lbs
Using 2-5/16x3/4” carriage bolt, 2-5/16” washer and 2-5/16” nylon lock nut per drop down mechanism, install each drop down mechanism to the cross DETAIL Ron the drop down mechanism members. The end INSTALL of the3 bottom bracket 2291-3-01 STEP 5- INSTALL DROP DOWN MECHANISMS TO CROSS MEMBERS SCALE 1 : 4 USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK NUT PER DROP DOWN should line up with the end of the cross member. Torque nuts to 17 ft-lbs. MECHANISM INSTALL EACH DROP DOWN MECHANISM TO THE CROSS MEMBERS. THE END OF THE KNAACK L.L.C. PAGE NUMBER FORMAT PART NAME:
PART NUMBER:
REV.
MATERIAL:
BOTTOM BRACKET ON THE DROP DOWN MECHANISM SHOULD LINE UP WITH THE END OF THE CROSS MEMBER. TORQUE NUTS TO 17'FT-LBS
CURVED MOUNTING BRACKET
CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
ON SINGLE SIDE INSTALLATIONS THERE WILL BE ONE DROP DOWN MECHANISM PER CROSS MEMBER. ON DUAL DROP DOWN SETUPS, YOU MAY INSTALL TWO MECHANISMS PER CROSS MEMBER. ENSURE THAT BOTH SLIDING MECHANISMS ARE ON THE SAME CROSS MEMBER AND BOTH FIXED MECHANISMS ARE ON THE SAME CROSS MEMBER.
FORD & DODGE: 1-3/4” CHEVY & GM: 1-1/2”
5/16 WASHERFORD & DODGE: 1-1/4” CHEVY & GM: 1”
5/16 X 3/4” CARRIAGE BOLT
SCALE:
1:24
SW
PAGE
2291-3-0
10OF 19
MATERIAL:
DATE:
ON SINGLE SIDE INSTALLATIONS THERE WILL BE ONE DROP DOWN MECHANISM PER CROSS MEMBER. ON DUAL DROP DOWN SETUPS, YOU MAY INSTALL TWO MECHANISMS PER CROSS MEMBER. ENSURE THAT BOTH SLIDING MECHANISMS ARE ON THE SAME CROSS MEMBER AND BOTH FIXED MECHANISMS ARE ON THE SAME CROSS MEMBER.
ANGULAR ±1° LINEAR ±.031
TOLERANCES= THIRD ANGLE PROTECION
PART NAME:
DIMENSION STEP 5- =CONTROL INSTALL DROP DOWN MECHANISMS TO CROSS MEMBERS
USING 2-5/16X3/4" CARRIAGE BOLT, 2-5/16" WASHER, AND 2-5/16" NYLON LOCK NUT PER DROP DOWN MECHANISM INSTALL EACH DROP DOWN MECHANISM TO THE CROSS MEMBERS. THE END OF THE BOTTOM BRACKET ON THE DROP DOWN MECHANISM SHOULD LINE UP WITH THE END OF THE CROSS MEMBER. TORQUE NUTS TO 17'FT-LBS DRAWN BY:
(EXCEPT AS NOTED)
PART NUMBER:
REV.
5/16 LOCK NUT
OVE THE LAST PARAGRAPH IN STEP 4B
ACE THE SIMILAR IMAGE WITH THIS IMAGE: Use two small slots on mechanism for attachment to cross member
Use two small slots on me
1-1/4"
5/16 X 3/4” CARRIAGE BOLT
CHEVY/GMC GUTTER SUPPLEMENT
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
SW
PAGE NUMBER PAGE
PART NUMBER: ANGULAR ±1° KNAACK L.L.C. PRINTED LINEAR ±.031 CONFIDENTIAL, COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
(EXCEPT AS NOTED)
Page 10
5/16 LOCK NUT
REV. =CONTROL DIMENSION
DATE:
ANGULAR ±1° LINEAR ±.031
5/16 WASHER
FORD FORD&&DODGE: DODGE:1-1/4” 1-14” CHEVY&&GM: GM:1”1” CHEVY
5/16 WASHER
7 OF 19
DRAWN BY:
DATE:
Torque to 17 ft-lbs Line up end of mechanism unit with end of crossmember
FORMAT
=CONTROL DIMENSION
FORMAT
SW
Torque to 17 ft-lbs
PAGE NUMBER PAGE
8 OF 19
DRAWN BY:
PART NUMBER:
REV.
Torque to 17 ft-lbs
Line up end of mechanism unit with end of crossmember
5/16 LOCK NUT
Torque to 17 ft-lbs
Page 11
THIRD ANGLE PROTECION
USER INSTRUCTIONS PART NAME:
Step 7 - mount CENTER cross members to vehicle
Slide two stud plates per mounting 2 3 4 5 6 channel into mounting channel if not already done. If installing a dual setup with 3 cross members, 3 stud SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE plates will be used per mounting SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE channel. Using 2-5/16” washers, 2-5/16-18” nylon lock nuts, and 1 mounting foot bolt plate per mounting B foot, install the rear cross member 5/16-18 LOCK NUT CONNECTING TUBE on the mounting channel. The cross 5/16 WASHER member that has the slide down mechanism should beTorque installed in the to 17 ft-lbs rear position. C
Rotate and position the connecting tube on the drive tube until all 4 mounting holes line up. Using 2-5/16x1-3/4” bolts, 4-5/16” washers, and 2-5/16” nuts, install the connecting tube. Torque 5/16 nuts to 17 ft-lbs.
1
5/16 LOCK NUT
7
8
FASTENER TORQUE VALUES
A
B
5/16 X 1-3/4” BOLT 5/16 FRONT OF VEHICLE WASHER
5/16-18
17 ft-lbs
3/8-16
30 ft-lbs
A
B
36" CONNECTING TUBE
A
Torque to 17 ft-lbs
PART NAME:
PART NUMBER:
REV.
2291-3-01 INSTALL 3
TALL THE CONNECTING TUBE. WITH FRONT DRIVE TUBE AND TO 17 FT-LBS
REV.
MATERIAL:
USING 4-5/16X1-3/4" BOLTS, 8-5/16" WASHERS, AND 4-5/16" NUTS, INSTALL THE CONNECTING TUBE. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP WITH FRONT DRIVE TUBE AND
DROP CROSS MEMBER ONTO STUD PLATES. TORQUE 5/16 NUTS TO 17 FT-LBS Step 6 - installTHEN center connecting tube TRANSIT INSTALLATIONS IT IS OK TO PLACE THE CURVED MOUNTING BRACKET ON TOP OF THE • For 2277-3-01,ON proceed to Step 7 MOUNTING CHANNEL END CAPS AND PINCH THEMBETWEEN THE MOUNTING CHANNEL.
REAR CROSS MEMBER ASSEMBLY
PART NUMBER:
2291-3-01 INSTALL 3
STEP 7- INSTALL CENTER CONNECTING TUBE
R
MATERIAL:
D
2295-3-01 SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE
USING 2-1/4" WASHERS, 2-1/4" NYLON LOCK NUTS, AND 1 MOUNTING FOOT BOLT PLATE PER MOUNTING Locate the member FOOT, INSTALL THEcross REAR CROSS MEMBER ON THE MOUNTING CHANNEL approximately 1-3” from the1-3"end LOCATE THE CROSS MEMBER APPROXIMATELY FROM THE END OF THE MOUNTING CHANNEL AND EACH 1/4" NUT. THE 1/4" NUTS WILL NEED TO BE KEPT LOOSE UNTIL STEP 7 IS COMPLETE ofHAND theTIGHTEN mounting channel and hand tighten each 5/16-18” nut. The ECO DATE 5/16-18” nuts will need to be kept 2 3 4 5 FORMAT 6 PAGE NUMBER loose until step 7 is complete. 14 21
2291-3-01 INSTAL MATERIAL:
IN ACCORDANCE WITH WERNERCO. T-XXXX
GEOMETRY OR FEATURES NOT DETAILED ON THIS DRAWING ARE CONTAINED IN THE 3D MODEL
E
REV BY
1:24
SCALE:
LINEAR 0.010 [ 0.25]
SW
CHKD BY
ALL HOLES 0.005 [ 0.13]
SCALE
DATE (YYYY-MM-DD)
OF
E
DATE (YYYY-MM-DD)
1:16
ANGULAR 1
PAGE
ALL COMPONENTS TO BE FREE FROM ALL : OIL, SWARF, SHARP EDGES, BURRS, SURFACE BLEMISHES AND TRAVEL DAMAGE.
TITLE
ALL DIMS IN INCH [mm]
DWG No.
THIRD ANGLE PROJECTION
7
ISSUE/REV
SHEET 1 OF 2
8
DETAIL B SCALE 1 : 1.5
DRAWN BY:
DATE:
(EXCEPT AS NOTED)
F TO
=CONTROL DIMENSION
DWN BY
TOLERANCES UNLESS OTHERWISE STATED
(YYYY-MM-DD)
ANGULAR ±1° LINEAR ±.031
TOLERANCES=
RED CAP
THIS DRAWING IS THE PROPERTY OF WERNERCO. THE DESIGN AND DETAILS HEREON ARE CONFIDENTIAL AND MUST NOT BE COPIED, REPRODUCED OR PASSED TO ANY THIRD PARTY WITHOUT PERMISSION OF WERNERCO.
ECO #
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
DETAIL A ANGLE PROTECION THIRD SCALE 1 : 1
5/16 X 1-3/4” BOLT 5/16 WASHER
D
PART NAME:
*IMAGE FOR PAGE 11*
*IMAGE FOR PAGE 6*
1
FRONT CROSS MEMBER ASSEMBLY
MOUNTING CHANNEL
SLIDE TWO STUD PLATES PER MOUNTING CHANNEL INTO MOUNTING CHANNEL IF NOT ALREADY DONE. IF INSTALLING A DUAL SETUP WITH 3 CROSS MEMBERS, 3 STUD PLATES WILL BE USED PER MOUNTING CHANNEL
IT IS RECOMMENDED THAT THE REAR CROSSMEMBER BE LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING CHANNEL
Using 2-5/16x1-3/4” bolts, 4-5/16” washers, and 2-5/16” nuts, install the connecting tube on the front drive tube. Rotate and position the center connecting tube until all 4 mounting holes line up and then drop cross member onto stud plates. Torque 5/16 nuts to 17 ft-lbs.
NG BRACKET ON TOP OF THE OUNTING CHANNEL.
The EZ GLIDE2 can be installed on either the street side or curb side of the van. Decide which side to install the drop-down before mounting it to STEPvehicle. 6- MOUNT CROSS MEMBERS TO VEHICLE the
C
STUD PLATE
PART NUMBER:
REV.
LE
HIC
VE
ON
FR
5/16 LOCK NUT DRIVE TUBE Torque to 17 ft-lbs
PASSENGE OF VEHICLER SIDE
DRIVER SIDE OF
CROSSMEMBER BE OM THE REAR OF NEL
Page 12
VEHICLE
IT IS RECOMMENDED THAT THE REAR CROSSMEMBER BE LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING CHANNEL
Page 13
KNAACK L.L.C. CONFIDENTIAL, PR COPIES ARE NOT T REMOVED FROM SI WITHOUT WRITTEN
USER INSTRUCTIONS
Step 9 - install REAR DRIVE tube
Step 8 - install center connecting tube The 2275-3-01 ladder rack includes two connecting tubes. Use the shorter connecting tube for 5’ to 8’ step ladders or extension ladders up to 16’. Use the longer connecting tube for 10’ to 12’ step ladders or 20’ to 40’ extension ladders. Rotate and position connecting STEP 7INSTALL CENTERthe CONNECTING TUBEtube on the drive tube until all 4 mounting holes line Using 2-5/16x1-3/4” bolts,THE 4-5/16” washers, and USING 4-5/16X1-3/4" BOLTS,up. 8-5/16" WASHERS, AND 4-5/16" NUTS, INSTALL CONNECTING TUBE. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP WITH FRONT DRIVE TUBE AND 2-5/16” nuts, install connecting tube.5/16 Torque nuts to 17 ft-lbs. THEN DROP CROSS MEMBERthe ONTO STUD PLATES. TORQUE NUTS TO5/16 17 FT-LBS Using 2-5/16x1-3/4” washers, andBRACKET 2-5/16” nuts, install ON TRANSIT INSTALLATIONS ITbolts, IS OK TO4-5/16” PLACE THE CURVED MOUNTING ON TOP OF THE CHANNEL END CAPS AND PINCH THEMBETWEEN THE MOUNTING CHANNEL. theMOUNTING connecting tube on the front drive tube. Rotate and position the center connecting tube until all 4 mounting holes line up and then drop cross member onto stud plates. Torque 5/16 nuts to 17 ft-lbs.
PART NAME:
2291-3-01
STEP 8- INSTALL REAR DRIVE TUBE
Using 2-5/16x1-3/4” bolts,NYLON 4-5/16” USING 2-5/16X1-3/4" BOLTS, 4-5/16" WASHERS, AND 2-5/16" LOCK NUTS, INSTALL THE DRIVE TUBE TO THE REAR DROP DOWN MECHANISM. ROTATE AND washers, and 2-5/16” nylon lock NUTS nuts, POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP AND TORQUE TO 17 FT-LBS.
MATERIAL:
install the drive tube to the rear drop down mechanism. Rotate and position tube until PART NAME: all 4 mounting holes line up PARTand NUMBER: REV.nuts torque 2291-3-01toINSTALL 3 17 ft-lbs. MATERIAL:
PART NAM
STEP 8- INSTALL REAR DRIVE TUBE
2291-
5/16 X 1-3/4” BOLT
USING 2-5/16X1-3/4" BOLTS, 4-5/16" WASHERS, AND 2-5/16" NYLON LOCK NUTS, INSTALL THE DRIVE TUBE TO THE REAR DROP DOWN MECHANISM. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP AND TORQUE NUTS TO 17 FT-LBS.
MATERIAL
5/16 WASHER REAR DRIVE TUBE SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE
SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE
DRIVE TUBE
5/16 X 1-3/4” BOLT
SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE
FRONT OF VEHICLE
5/16 WASHER
5/16 X 1-3/4” BOLT
Torque to 17 ft-lbs
5/16 LOCK NUT
SLIDE FRONT X-MEMBER REAR TO CAPTURE TUBE FRONT CROSS MEMBER ASSEMBLY
STEP 9- INSTALL REAR COUPLING 5/16 LOCK NUT
DRIVE TUBE
INSTALL THE REAR COUPLING TO THE DRIVE TUBE USING THE COUPLING BUSHING AND CLEVIS PIN.
RED CAP THE COUPLING SHOULD BE INSTALLED SO THAT IT MAY ROTATE WITH THE RED CAP ON TOP
Step 10Torque - install rear coupling to 17 ft-lbs
SLIDE FRONT X-MEMBER FORWARD TO CLEAR TUBE
REAR CROSS MEMBER ASSEMBLY
Torque to 17 ft-lbs
Install the rear coupling to the drive tube using the coupling bushing and clevis pin. The coupling should be installed with the red cap on top and the open end pointing AWAY from the center of the van.
Torque to 17 ft-lbsTO CAPTURE TUBE SLIDE FRONT X-MEMBER REAR
STEP 9- INSTALL REAR COUPLING
The rear coupling may fit too tightly when first assembled. If it sticks, rotate it a couple of times until it moves freely.
INSTALL THE REAR COUPLING TO THE DRIVE TUBE USING THE COUPLING BUSHING AND CLEVIS PIN. THE COUPLING SHOULD BE INSTALLED SO THAT IT MAY ROTATE WITH THE RED CAP ON TOP IT IS RECOMMENDED THAT THE REAR CROSSMEMBER BE LOCATED APPROXIMATELY 1-3" FROM THE REAR OF THE MOUNTING CHANNEL
KN CO CO RE WI
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
2297-3-01
SCALE:
1:24
=CONTROL DIMENSION
DATE:
REAR COUPLING ANGULAR TOLERANCES= THIRD ANGLE PROTECION
Page 14
(EXCEPT AS NOTED)
LINEAR
FORMAT
PAGE NUMBER
PAGE 15OF 21 COUPLING SW BUSHING DRAWN BY:
±1° ±.031
PART NUMBER:
S
REAR DRIVE TUBE
T THIRD ANGLE PROTECION
(
REV.
CLEVIS PIN
Page 15
THIRD ANGLE PROTEC
USER INSTRUCTIONS
Step 11 - position and secure ladder rack assembly Insert the handle into the rear coupler and ensure there is sufficient clearance between the back of the vehicle and the handle for full rotation. If more or less clearance is desired slide the rack forward or backwards in the mounting channels. Once the desired position is found, torque all 5/16-18” nuts to 17 ft-lbs to lock the position of the rack.
STEP 10- POSITION AND SECURE LADDER RACK ASSEMBLY
INSERT HANDLE THE REAR COUPLER AND ENSURE THERE IS SUFFICIENTcarriage CLEARANCE BETWEEN For THE Ford and INTO Dodge applications, install 1-5/16X1-1/4” bolt, THE BACK OF THE VEHICLE AND THE HANDLE FOR FULL ROTATION. IF MORE OR LESS CLEARANCE IS DESIRED SLIDE THE RACK FORWARD OR BACKWARDS MOUNTING CHANNELS. ONCE 1– 5/16 washer, and 1-5/16” lock nut,INinTHEthe horizontal position asTHE shown DESIRED POSITION IS FOUND, TORQUE ALL 1/4" NUTS TO 8 FT-LBS TO LOCK THE POSITION OF THE RACK
in the 4b diagram and torque each nut to 17 ft-lbs.
2275-3-01 & 2277-3-01 EZGLIDE2™ SERVICE PARTS Part No
Description
70511
Replacement 89” Connecting Tube for EZGLIDE2™ Drop-down Van Rack
70512
Replacement 70” Connecting Tube for EZGLIDE2™ PART NUMBER: REV. Drop-down Van Rack
PART NAME:
2291-3-01 INSTALL 3
70513 MATERIAL:
Replacement 36” Connecting Tube for EZGLIDE2™ Drop-down Van Rack
70514
Replacement Ladder stop kit for EZGLIDE2™ Drop- down Van Rack
All models
70515
Replacement Ladder hook kit for EZGLIDE2™ Fixed Drop-down Mechanism
All models
70517
Replacement Bolt kit for Mounting Channel Kit, 85 in
2085-0-01
70518
Replacement Bolt kit for Mounting Channel Kit, 102 in
2102-0-01
70519
Replacement Bolt kit for Mounting Channel Kit, 102 in
2113-0-01
70520
Replacement Red plastic cap kit for EZGLIDE2™ Drop-down Van Rack
All models
70521
Replacement Rear handle kit for EZGLIDE2™ Drop- down Van Rack
All models
70522
Replacement Rub strip kit for EZGLIDE2™ Fixed Drop- down Mechanism
All models
70524
Replacement Damper for EZGLIDE2™ Drop-down Van Rack
All models
70528
Replacement Bolt kit for Model 2271-3-01 EZGLIDE2™ Drop-down Van Rack
2271-3-01
70529
Replacement Bolt kit for Model 2275-3-01 EZGLIDE2™ Drop-down Van Rack
2275-3-01,
KNAACK L.L.C. CONFIDENTIAL, PRINTED COPIES ARE NOT TO BE REMOVED FROM SITE WITHOUT WRITTEN CONSENT.
SPACING SHOULD BE BETWEEN 3-8"
SCALE:
1:24
TOLERANCES= THIRD ANGLE PROTECION
Page 16
Fits Model Number
(EXCEPT AS NOTED)
=CONTROL DIMENSION
DATE:
ANGULAR ±1° LINEAR ±.031
FORMAT
PAGE NUMBER
SW
PAGE 16OF 19
DRAWN BY:
PART NUMBER:
REV.
Page 17
KNAACK LLC LIMITED LIFETIME WARRANTY FOR WEATHER GUARD® PRODUCTS WEATHER GUARD® Products — Limited Lifetime Warranty (Purchased on or after 1/1/2009) Knaack LLC (the “Manufacturer”) warrants to the original purchaser only that WEATHER GUARD® Truck and Van Products (the “WEATHER GUARD® Product”) will be free from defects in material and workmanship from the date of purchase and continuing for the expected lifetime of the WEATHER GUARD® Product. A copy of the original sales receipt must be supplied to the Manufacturer at the time a warranty claim is made. This warranty terminates if the original purchaser transfers the WEATHER GUARD® Product to any other person. What is Covered All WEATHER GUARD® Products identified above that are purchased on or after January 1, 2009. What We Will Do to Correct Problems Subject to the limitations and exclusions described in this limited warranty, the Manufacturer will remedy defects in materials or workmanship by providing one of the following remedies at its option and without charge to the original purchaser for parts or labor: (a) repairing the defective portion of the WEATHER GUARD® Product or (b) replacing the entire WEATHER GUARD® Product. In addition, the manufacturer may elect at its option, not to repair or replace the WEATHER GUARD® Product, but rather issue to the original purchaser a refund equal to the purchase price paid for the WEATHER GUARD® Product or a credit to be used toward the purchase of new WEATHER GUARD® Product. What is Not Covered This limited warranty expressly excludes: • Defects caused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modification to the product, or any types or repair of a WEATHER GUARD® Product other than those authorized or provided by the Manufacturer. • Defects resulting from conditions beyond the Manufacturer’s control including, but not limited to misuse, overloading, or failure to assemble, mount or use the WEATHER GUARD® Product in accordance with the Manufacturer’s written instructions or guidelines included with the WEATHER GUARD® Product or made available to the original purchaser. • Damage to the contents of the box or vehicle. • TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING ANY ECONOMIC LOSS, WHETHER RESULTING FROM NONPERFORMANCE, USE, MISUSE OR INABILITY TO USE THE WEATHER GUARD® PRODUCT OR THE MANUFACTURER’S NEGLIGENCE. No Other Express Warranty Applies This Limited Lifetime Warranty is the sole and exclusive warranty for WEATHER GUARD® Products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of Knaack LLC. Notification Procedures If the WEATHER GUARD® Product does not conform with the terms of this limited warranty, the original owner must promptly notify the Manufacturer in writing upon discovery of the nonconformity. In order to receive the remedies under this limited warranty, the warranty claim must describe the nature of the nonconfor-mity, and a copy of the original sales receipt, invoice, bill or other proof of purchase must accompany the claim. Repairs or modifications made to the WEATHER GUARD® Product by other than the Manufacturer or its authorized agent will nullify this limited warranty. Coverage under this limited warranty is conditioned at all times upon the owner’s compliance with these required notification and repair procedures. Warranty claims must include reciprocal contact information and may be made via certified mail to: Knaack LLC ATTN: Warranty Claims 420 E. Terra Cotta Avenue Crystal Lake, IL 60014 If you have any questions, please call toll free at 1-800-456-7865. ©2015 Knaack LLC
Page 18
GM7371-E ©2015 Werner Co. 5/15
