Instruction sheet - Leviton
Surge Protective Device (SPD) Cat. No. 51120-3R
DI-140-51120-00A
INSTALLATION WARNING AND CAUTIONS: • • • • •
TO BE INSTALLED AND/OR USED IN ACCORDANCE WITH APPROPRIATE ELECTRICAL CODES AND REGULATIONS. IF YOU ARE NOT SURE ABOUT ANY PART OF THESE INSTRUCTIONS, CONSULT AN ELECTRICIAN. THIS SPD IS A TYPE 1 DEVICE WHICH IS DESIGNED FOR USE WITH LIGHTNING PROTECTION SYSTEMS (UL 96A). THIS SPD MAY NOT SURVIVE SUSTAINED OVERVOLTAGES. USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.
DESCRIPTION Leviton’s 51120-3R Outdoor SPD Panel Protection Systems is a high-performance Surge Protective Device. This unit is designed for use at the service entrance, utility kW-h meter or outdoor equipment applications. Diagnostics provide visual monitoring of power status. DESIGN FEATURES • NEMA 3R Outdoor rated enclosure. • Easy to install housing with pre-punched knockouts in enclosure. • Easily removeable DIN-rail mounted surge protection module. • ETL listed Type 1 device. • IEEE C62.41-1991 category C3 and C62.11 Metal Oxide Surge Arrester combination wave suppressor. • 40mm TPMOV fused SPD circuitry for both Line 1 and 2 to Neutral and Line-to-Line through the Neutral path. • Illuminated Green LED indicates surge protection is stable on Lines 1 or 2.
TO INSTALL WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT
BREAKER OR FUSE AND TEST THAT THE POWER IS OFF BEFORE WIRING! 1. IMPORTANT: First mount the enclosure and connect the conduit to the service panel to be protected, as per the NEC or CEC. CAUTION: DO NOT lengthen the module leads. This will result in reduced performance. 2. Identify the electrical system in use, 120/240V system (L-L/L-N). Confirm that the maximum measured voltage matches the AC RMS voltage rating specified for the units to be installed or damage will occur.Each Line to Neutral shall be 120V RMS nominal. NOTE: The total connection length between the branch power lines and SPD device should be as short as possible. The cable jacket keeps wires together for best suppression. 3. Identify the device or load to be protected. Locate the SPD unit as close as possible to the electrical panel serving the loads to be protected, to minimize the effects of connection lead-length resistance and inductance. 4. The SPD provides prepunched knockouts on the bottom of the unit. Select from the 1/2" or 3/4" for your application. Conduit should be installed with lock nut and bushing. Lock nut should be adjusted so that bushing secures properly.
FIG. 2
5. Install the module as follows (refer to Figs. 2, 3, and 4): Engage the module mounting clip on the left side of the rail. Press right side down until locked. Slide module down until it contacts ground block to line up LEDs with cover lenses. Connect the pigtail ground wire to a terminal on the ground block which is mounted on the rail (refer to Fig. 4). Normal ground connection is to the right ground clamp on the ground block. Remove 1/2" insulation of the ground wire and insert into wire well. Tighten ground clamp screw to 15±2 in./lb. torque. DO NOT turn the center screw on the ground block as the ground block may move on the rail and the LEDs on the module may not line up with the cover lenses. Connect module wires to the service panel according to Fig. 1. 6. When attaching the SPD connection leads to the power lines, all connection leads from the SPD unit should be cut to a length which provides the shortest path to the power line. Avoid sharp bends. Lead wire insulation should not be cut or damaged. 7. With power still OFF, mount the cover and tighten the cover screws to 20-25 in./lb. torque to ensure ground continuity. 8. Activate the system by turning power ON. The Green indicator lights should be ON. If the indicator lights are not ON, consult an electrician. 9. Failure indication may occur due to excessive transients, a direct lightning strike or steady-state overvoltages. If any of these events occur, one or more Green LEDs may be OFF. When power is applied to the SPD unit and one or more Green LEDs are OFF, the unit has failed and must be replaced. To remove module (refer to Fig. 3): Lift the release lever while lifting up the right side of the module and swing the module off the rail.
FIG. 1 - 120/240V AC SINGLE PHASE
Line 1
Red
Line 2
Black
Neutral
White
Cat. No. 51120
Green
Ground
FIG. 3
Mounting Clip
AS SHORT AS POSSIBLE See TO INSTALL
ENGLISH
Mounting Rail
Release Lever
To Ground Block (not shown)
L1 (Black)
L2 (Red)
N (White)
G (Green)
FIG. 4
Ground
Ground Connection Wire Well Opening Ground Pigtail
LIMITED LIFETIME WARRANTY AND EXCLUSIONS Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use during the lifetime of the product. Leviton’s only obligation is to correct such defects by repair or replacement, at its option, if the product is returned prepaid, with proof of purchase date, and a description of the problem to Leviton Manufacturing Co., Inc., Att: Quality Assurance Department, 201 North Service Road, Melville, N.Y. 11747. This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise. For Technical Assistance Call: 1-800-824-3005 (U.S.A. Only) www.leviton.com © 2010 Leviton Mfg. Co., Inc.
ARTWORK PRINT SPECIFICATIONS PART NUMBER
DI-140-51120-00A
REV
DESCRIPTION
Instruction sheet
SPECIFICATIONS : Dimensions:
8.5" x 11"
Color(s):
40 lb.
1:
Thickness:
over
1
Black
3:
Finish: For manuals - designates cover specifications
Helvetica
2: 3:
CMYK
4:
:
1:
Spot
2:
Material:
Fonts:
1
4:
Perforate
Die Line Key: Die Cut
Fold Line
Kiss Cut
Cellophane
Glue
MANUAL INTERIORS / BINDERY / FOLD SCHEME : Body Material:
Color(s):
Thickness:
over
Fonts:
1:
Bindery
2:
Die cut
Fold
Saddle Stitch
Perfect Bind
Drill
Trim
1:
Spot
3:
2: 3:
CMYK
4:
4:
FOLD SCHEME / BINDERY DIAGRAM
PROCESS :
8.5"
Offset
Flexo
Part No.
Other
4.25"
11"
Part No.
2.75"
Line Screen:
FINAL
Angle: Resolution:
Die Cut
Punch/Drill Hole
Fold Line
COMMENTS :
The information in this document is the exclusive PROPRIETARY property of LEVITON MANUFACTURING COMPANY, INC. It is disclosed with the understanding that acceptance or review by the recipient constitues an undertaking by the recipient. (1) to hold this information in strict confidence, and (2) not to disclose, duplicate, copy, modify or use the information for any purpose other than that for which disclosed.
© 2010 Leviton Mfg. Co., Inc. Unpublished, All Rights Reserved
FOR LEVITON USE ONLY Approvals:
Plant 01
CQA J. Rhinestine
PM
Mktg
Eng C. Corona
S&A
Cust
Other V. Lonigro
Other
PN-ARN: CI0052-3133 Artist: D. Hunt
C. Clemente
ECO Number:
T. Pulsonetti
Pilot Rev: Artwork Release Date:
12/6/10
Notes: Artwork Print Specification Sheet Rev A06.eps
DI-140-51120-00A
INSTALLATION WARNING AND CAUTIONS: • • • • •
TO BE INSTALLED AND/OR USED IN ACCORDANCE WITH APPROPRIATE ELECTRICAL CODES AND REGULATIONS. IF YOU ARE NOT SURE ABOUT ANY PART OF THESE INSTRUCTIONS, CONSULT AN ELECTRICIAN. THIS SPD IS A TYPE 1 DEVICE WHICH IS DESIGNED FOR USE WITH LIGHTNING PROTECTION SYSTEMS (UL 96A). THIS SPD MAY NOT SURVIVE SUSTAINED OVERVOLTAGES. USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.
DESCRIPTION Leviton’s 51120-3R Outdoor SPD Panel Protection Systems is a high-performance Surge Protective Device. This unit is designed for use at the service entrance, utility kW-h meter or outdoor equipment applications. Diagnostics provide visual monitoring of power status. DESIGN FEATURES • NEMA 3R Outdoor rated enclosure. • Easy to install housing with pre-punched knockouts in enclosure. • Easily removeable DIN-rail mounted surge protection module. • ETL listed Type 1 device. • IEEE C62.41-1991 category C3 and C62.11 Metal Oxide Surge Arrester combination wave suppressor. • 40mm TPMOV fused SPD circuitry for both Line 1 and 2 to Neutral and Line-to-Line through the Neutral path. • Illuminated Green LED indicates surge protection is stable on Lines 1 or 2.
TO INSTALL WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT
BREAKER OR FUSE AND TEST THAT THE POWER IS OFF BEFORE WIRING! 1. IMPORTANT: First mount the enclosure and connect the conduit to the service panel to be protected, as per the NEC or CEC. CAUTION: DO NOT lengthen the module leads. This will result in reduced performance. 2. Identify the electrical system in use, 120/240V system (L-L/L-N). Confirm that the maximum measured voltage matches the AC RMS voltage rating specified for the units to be installed or damage will occur.Each Line to Neutral shall be 120V RMS nominal. NOTE: The total connection length between the branch power lines and SPD device should be as short as possible. The cable jacket keeps wires together for best suppression. 3. Identify the device or load to be protected. Locate the SPD unit as close as possible to the electrical panel serving the loads to be protected, to minimize the effects of connection lead-length resistance and inductance. 4. The SPD provides prepunched knockouts on the bottom of the unit. Select from the 1/2" or 3/4" for your application. Conduit should be installed with lock nut and bushing. Lock nut should be adjusted so that bushing secures properly.
FIG. 2
5. Install the module as follows (refer to Figs. 2, 3, and 4): Engage the module mounting clip on the left side of the rail. Press right side down until locked. Slide module down until it contacts ground block to line up LEDs with cover lenses. Connect the pigtail ground wire to a terminal on the ground block which is mounted on the rail (refer to Fig. 4). Normal ground connection is to the right ground clamp on the ground block. Remove 1/2" insulation of the ground wire and insert into wire well. Tighten ground clamp screw to 15±2 in./lb. torque. DO NOT turn the center screw on the ground block as the ground block may move on the rail and the LEDs on the module may not line up with the cover lenses. Connect module wires to the service panel according to Fig. 1. 6. When attaching the SPD connection leads to the power lines, all connection leads from the SPD unit should be cut to a length which provides the shortest path to the power line. Avoid sharp bends. Lead wire insulation should not be cut or damaged. 7. With power still OFF, mount the cover and tighten the cover screws to 20-25 in./lb. torque to ensure ground continuity. 8. Activate the system by turning power ON. The Green indicator lights should be ON. If the indicator lights are not ON, consult an electrician. 9. Failure indication may occur due to excessive transients, a direct lightning strike or steady-state overvoltages. If any of these events occur, one or more Green LEDs may be OFF. When power is applied to the SPD unit and one or more Green LEDs are OFF, the unit has failed and must be replaced. To remove module (refer to Fig. 3): Lift the release lever while lifting up the right side of the module and swing the module off the rail.
FIG. 1 - 120/240V AC SINGLE PHASE
Line 1
Red
Line 2
Black
Neutral
White
Cat. No. 51120
Green
Ground
FIG. 3
Mounting Clip
AS SHORT AS POSSIBLE See TO INSTALL
ENGLISH
Mounting Rail
Release Lever
To Ground Block (not shown)
L1 (Black)
L2 (Red)
N (White)
G (Green)
FIG. 4
Ground
Ground Connection Wire Well Opening Ground Pigtail
LIMITED LIFETIME WARRANTY AND EXCLUSIONS Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use during the lifetime of the product. Leviton’s only obligation is to correct such defects by repair or replacement, at its option, if the product is returned prepaid, with proof of purchase date, and a description of the problem to Leviton Manufacturing Co., Inc., Att: Quality Assurance Department, 201 North Service Road, Melville, N.Y. 11747. This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise. For Technical Assistance Call: 1-800-824-3005 (U.S.A. Only) www.leviton.com © 2010 Leviton Mfg. Co., Inc.
ARTWORK PRINT SPECIFICATIONS PART NUMBER
DI-140-51120-00A
REV
DESCRIPTION
Instruction sheet
SPECIFICATIONS : Dimensions:
8.5" x 11"
Color(s):
40 lb.
1:
Thickness:
over
1
Black
3:
Finish: For manuals - designates cover specifications
Helvetica
2: 3:
CMYK
4:
:
1:
Spot
2:
Material:
Fonts:
1
4:
Perforate
Die Line Key: Die Cut
Fold Line
Kiss Cut
Cellophane
Glue
MANUAL INTERIORS / BINDERY / FOLD SCHEME : Body Material:
Color(s):
Thickness:
over
Fonts:
1:
Bindery
2:
Die cut
Fold
Saddle Stitch
Perfect Bind
Drill
Trim
1:
Spot
3:
2: 3:
CMYK
4:
4:
FOLD SCHEME / BINDERY DIAGRAM
PROCESS :
8.5"
Offset
Flexo
Part No.
Other
4.25"
11"
Part No.
2.75"
Line Screen:
FINAL
Angle: Resolution:
Die Cut
Punch/Drill Hole
Fold Line
COMMENTS :
The information in this document is the exclusive PROPRIETARY property of LEVITON MANUFACTURING COMPANY, INC. It is disclosed with the understanding that acceptance or review by the recipient constitues an undertaking by the recipient. (1) to hold this information in strict confidence, and (2) not to disclose, duplicate, copy, modify or use the information for any purpose other than that for which disclosed.
© 2010 Leviton Mfg. Co., Inc. Unpublished, All Rights Reserved
FOR LEVITON USE ONLY Approvals:
Plant 01
CQA J. Rhinestine
PM
Mktg
Eng C. Corona
S&A
Cust
Other V. Lonigro
Other
PN-ARN: CI0052-3133 Artist: D. Hunt
C. Clemente
ECO Number:
T. Pulsonetti
Pilot Rev: Artwork Release Date:
12/6/10
Notes: Artwork Print Specification Sheet Rev A06.eps
