ISO 5011 Test Results for 75-5053.xlsx - NetSuite

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ISO 5011, Second Edition Performance Testing: Inlet Air Cleaning Equipment for Combustion Engines & Compressors S&B Filters, Inc. ● 15461 Slover Avenue ● Fontana, California 92337 ● (909) 947-0015 ● (909) 947-0603 ● www.sbfilters.com

ISO 5011, Second Edition Air Filter or Intake Kit Test Report The test data presented in the following report represents the restriction of airflow, efficiency and dust loading capacity. The filters tested were procured from various distributors or provided by customers. The tests were performed in accordance with ISO 5011. The following were measured in accordance with the test: (1) Pressure Drop for Clean Element, Initial Efficiency and Dust Loading Capacity. The Flow Rate used to conduct the Dust Loading and Capacity test(s) is listed under the Average Environmental Conditions and Test Specifications. PTI ISO Course Test Dust was utilized and the particle data sheet for the batch is attached. The test sequence begins with measuring the pressure drop of a clean filter as a function of the airflow rate which is measured in cubic feet per minute (CFM). Subsequently, the cumulative efficiency and dust loading capacity are measured. The termination point when measuring for capacity is shown at the bottom of the report under the heading Termination ^P. The results of the tests are recorded in the top table and charts shown on the next page. The filters are inspected before and after the tests are performed. The Top Table demonstrates the results of the testing for up to three (3) samples per filter type (part number). The Efficiency represents the amount of dust (contaminants) that was stopped by the filter during each test. The Capacity measures the dust holding capability of the filter. During the test, the filter is loaded with dust until it reaches a terminal pressure drop increase of 10 inches of water (28”H2O for Heavy Duty Vehicles) across the filter element (please refer to the Average Environmental Conditions and Test Specifications at the bottom of the next page to verify the pressure drop utilized on this particular test). The Line Graph shows the pressure drop as a function of the airflow rate for the clean filter(s). The computer controlled test equipment initiates the test at close to zero (0) cubic feet per minute (CFM) and then increases the CFM gradually until the CFM termination point is reached. During the test, the restriction of the filter is measured in inches of water (“H2O) as it relates to the air flow rate (CFM). Visual inspections of filters are performed to insure against dust leakage and manufacturing flaws. The Bar Graph illustrates the cumulative efficiency for the filter(s) tested. Definition of Terms & Test Protocol Restriction Restriction measures how difficult it is for the air to get through the filter and is measured in inches of H2O. Instead of referring to restriction, the industry uses "air flow" to describe the effect of restriction. They say for example, that a High Performance Filter "flows better" than the OEM paper filter. On a line graph, the lower the restriction of a filter the better the air flow. Efficiency Efficiency is measured in % and is the amount of dirt/contaminants that the filter stops from going into the engine. Capacity Capacity is the total amount of contaminants/dirt the filter will hold before reaching its termination point. The termination point is a predefined restriction point that is used as the cut-off point when measuring how much dirt a filter will hold. For typical vehicles, 10”H2O is used at the termination point. For heavy duty trucks, this number is 28”H2O. Note: Testing was conducted based on the ISO 5011 testing standard; however, variances from the actual test procedures may exist. The intent of the testing is to show comparative test results between various products that are intended for similar use. Tests are conducted under a climate controlled environment; however, changes in temperature and humidity between tests may occur which could alter the actual test results. ISO 5011Test Results Explanation - Course Test Dust.doc

ISO  5011  Test  Report  for     75-­‐5053  &  75-­‐5053D  vs  OE   June  22,  2011  

Test Summary Filter Tested

Improvement in Airflow vs Stock Resistance to Flow @ 580 CFM 34.0% 32.0% -

75-­‐5053  (w/  Cleanable  Filter) 75-­‐5053D  (w/  Dry  Disposable  Filter)   OE - Stock System

Efficiency Rate

Resistance to Flow During Dust Loading @ Approx 131 grams 14.6% 19.0% -

Conducted at Vehicle's Max Rated Flow (580 CFM) 99.57% 99.54% 99.85%

Airflow Analysis

Filter Mfg. & Part No. Filter #1 S&B (Cleanable) 75-5053

Air Flow scfm 0.0 290.6 433.6 584.9 724.5 870.3

Net Restriction (Inches of H2O) 0.0 1.9 4.0 6.8 10.4 14.6

Filter #2 OE Stock System

0.0 290.0 436.3 578.3 721.7 871.7

0.0 2.9 6.1 10.3 15.9 22.7

Filter #3 S&B (Dry) 75-5053D

0.0 290.1 437.4 578.9 731.7 866.3

0.000 2.000 4.000 7.000 10.600 14.900

Average Environmental Conditions & Specifications

% Less Restrictive than OE 0.0% 34.5% 34.4% 34.0% 34.6% 35.7%

Temperature Relative Humidity Baro Pressure Test Stand Inlet Size Housing Contaminant Contam. Lot # Dust Feed Rate Rated Flow

0.0% 31.0% 34.4% 32.0% 33.3% 34.4%

Test

71.00 deg F 52.73 % 28.94 mmHg #1 inches Intake Course 10929C 16.24 grams/minute 580 cfm

This  report  represents  results  of  airflow,  efficiency   and  capacity  tesLng  conducted  at  S&B  Filters'   climate  controled  laboratory.  TesLng  was  in   accordance  with  the  internaLonally  accepted  ISO   5011  FiltraLon  Test  Standard.  

Resistance  to  Flow   25.0  

Restric2on  "H2O  

20.0  

15.0  

75-­‐5053   OE   75-­‐5053D   10.0  

5.0  

0.0   0.0  

290.1  

437.4  

578.9  

731.7  

866.3  

Flow  Rate  SCFM   Comments:   At  580  cfm,  the  S&B  Intake  with  a  Cleanable  CoVon  Filter  was  34.0%  less  restricLve  offering  beVer  airflow  than  the  stock  system.  The  S&B  Intake  with  a  Dry   Disposable  Filter  was  32.0%  less  restricLve.  

Page 1 of 2

Air  Filter  Capacity  &  Effeciency  Test  Report   Filter Initial Restriction Mfg. & Part No. ("H2O) Filter #1 7.30 S&B (Cleanable) 75-5053

Capacity (grams) 229.5

Efficiency (%) 99.57

Restriction (H2O) 7.30 7.63 7.81 8.35 9.05 10.50 13.48 20.49

Dust Fed (grams) 0.0 33.2 65.9 98.6 131.0 164.4 197.4 230.5

Time (minutes) 0 2 4 6 8 10 12 14

Filter #2 OE Stock System

9.59

653.4

99.85

9.59 10.14 10.60 11.03 11.72 12.52 13.55 14.71 16.04 17.92 20.59

0.0 66.0 131.5 197.0 261.3 327.3 392.2 457.6 523.7 589.1 654.4

0 4 8 12 16 20 24 28 32 36 40

Filter #3 S&B (Dry) 75-5053D

7.44

293.6

99.54

7.44 7.55 7.81 8.10 8.59 9.18 10.28 11.78 14.10 17.90

0.0 33.0 65.7 98.1 131.0 164.0 197.2 230.3 262.2 295.0

0 2 4 6 8 10 12 14 16 18

Resistance  to  Flow  During  Dust  Loading   25.00  

Restric2on  "H2O  

20.00  

15.00   75-­‐5053   Stock  System   75-­‐5053D  

10.00  

5.00  

0.00   0.0  

33.0  

65.7  

98.1  

131.0  

164.0  

197.2  

230.3  

262.2  

295.0  

Flow  Rate  SCFM   Comments:   During  the  dust  loading  process,  restricLon  is  measured  to  assess  the  airflow.  This  accelerated  test  simulates  how  the  filter  performs  as  it  accumlates  dirt  in  real   world  condiLons.  A[er  131  grams  of  dust  was  applied,  the  S&B  Intake  with  a  Cleanable  CoVon  Filter  flowed  14.6%  beVer  than  stock  under  like  condiLons.  With   the  Dry  Disposible  Filter,  this  same  intake  was  19.0%  beVer  than  the  stock  system.  With  this  intake,  the  S&B  Dry  Disposible  Filter  performed  beVer  than  the   Cleanable  CoVon  Filter  during  the  Dust  Loading  Test  as  it  maintained  a  lower  restricLon  level  for  a  longer  period  of  Lme.  With  that  said,  the  Cleanable  Filter  can   be  cleaned  more  frequently  which  restores  the  filter  to  almost  new  condiLon  in  terms  of  performance.     Page 2 of 2

ISO  5011  Test  Report  for     75-­‐5053  &  75-­‐5053D  vs  Banks   June  22,  2011  

Test Summary Filter Tested

Improvement in Airflow vs Banks

75-­‐5053  (w/  Cleanable  Filter) 75-­‐5053D  (w/  Dry  Disposable  Filter)   Banks Intake # 42215

Resistance to Flow @ an average of 581 CFM 19.0% 16.7% -

Efficiency Rate

Resistance to Flow During Dust Loading @ Approx 131 grams 10.3% 14.9% -

Conducted at Vehicle's Max Rated Flow (580 CFM) 99.57% 99.54% 99.49%

Airflow Analysis

Filter Mfg. & Part No. Filter #1 S&B (Cleanable) S&B 75-5053

Air Flow scfm 0.0 290.6 433.6 584.9 724.5 870.3

Net Restriction (Inches of H2O) 0.0 1.9 4.0 6.8 10.4 14.6

Filter #2 Banks 42215

0.0 289.4 437.2 582.0 719.3 862.0

0.0 2.2 4.8 8.4 12.8 18.1

0.0 290.1 437.4 578.9 731.7 866.3

0.000 2.000 4.000 7.000 10.600 14.900

Filter #3 S&B (Dry) S&B 75-5053D

Average Environmental Conditions & Specifications

% Less Restrictive than OE 0.0% 13.6% 16.7% 19.0% 18.8% 19.3%

Temperature Relative Humidity Baro Pressure Test Stand Inlet Size Housing Contaminant Contam. Lot # Dust Feed Rate Rated Flow

Test

71.47 deg F 52.83 % 28.98 mmHg #1 inches Intake Course 10929C 16.24 grams/minute 580 cfm

This  report  represents  results  of  airflow,  efficiency   and  capacity  tesNng  conducted  at  S&B  Filters'   climate  controled  laboratory.  TesNng  was  in   accordance  with  the  internaNonally  accepted  ISO   5011  FiltraNon  Test  Standard.  Pages  1  and  2  are   summaries  of  the  test  results.  Should  their  be  a   discrepancy,  the  data  on  the  pages  labeled   supporNng  documentaNon  should  reign.    

0.0% 9.1% 16.7% 16.7% 17.2% 17.7%

Resistance  to  Flow   20.0  

18.0  

16.0  

Restric2on  "H2O  

14.0  

12.0  

S&B  75-­‐5053  

10.0  

Banks   S&B  75-­‐5053D  

8.0  

6.0  

4.0  

2.0  

0.0   0.0  

290.1  

437.4  

578.9  

731.7  

866.3  

Flow  Rate  SCFM   Comments:   At  580  cfm,  the  S&B  Intake  with  a  Cleanable  CoVon  Filter  was  19.0%  less  restricNve  offering  beVer  airflow  than  the  Banks  intake  kit.  The  S&B  Intake  with  a  Dry   Disposable  Filter  was  16.7%  less  restricNve.  

Page 1 of 2

Air  Filter  Capacity  &  Effeciency  Test  Report   Filter Mfg. & Part No. Filter #1 75-5053 S&B (Cotton)

Initial Restriction ("H2O) 7.30

Capacity (grams) 229.5

Efficiency (%) 99.57

Restriction (H2O) 7.30 7.63 7.81 8.35 9.05 10.50 13.48 20.49

Dust Fed (grams) 0.0 33.2 65.9 98.6 131.0 164.4 197.4 230.5

Time (minutes) 0 2 4 6 8 10 12 14

Filter #2 Part # 42215 Banks

7.09

195.9

99.49

7.09 7.27 7.77 8.52 10.09 14.01 21.57

0.0 32.8 65.3 98.2 131.1 164.3 197.0

0 2 4 6 8 10 12

Filter #3 75-5053D S&B (Dry)

7.44

293.6

99.54

7.44 7.55 7.81 8.10 8.59 9.18 10.28 11.78 14.10 17.90

0.0 33.0 65.7 98.1 131.0 164.0 197.2 230.3 262.2 295.0

0 2 4 6 8 10 12 14 16 18

Resistance  to  Flow  During  Dust  Loading   25.00  

Restric2on  "H2O  

20.00  

15.00   S&B  (CoVon)   Banks   75-­‐5053D  

10.00  

5.00  

0.00   0.0  

33.0  

65.7  

98.1  

131.0  

164.0  

197.2  

230.3  

262.2  

295.0  

Flow  Rate  SCFM   Comments:   During  the  dust  loading  process,  restricNon  is  measured  to  assess  the  airflow.  This  accelerated  test  simulates  how  the  filter  performs  as  it  accumlates  dirt  in  real   world  condiNons.  A[er  131  grams  of  dust  was  applied,  the  S&B  Intake  with  a  Cleanable  CoVon  Filter  flowed  10.3%  beVer  than  the  Banks  intake  under  like   condiNons.  With  the  Dry  Disposible  Filter,  this  same  intake  was  14.9%  beVer  than  the  Banks  system.  With  this  intake,  the  S&B  Dry  Disposible  Filter  performed   beVer  than  the  Cleanable  CoVon  Filter  during  the  Dust  Loading  Test  as  it  maintained  a  lower  restricNon  level  for  a  longer  period  of  Nme.  With  that  said,  the   Cleanable  Filter  can  be  cleaned  more  frequently  which  restores  the  filter  to  almost  new  condiNon  in  terms  of  performance.     Page 2 of 2

               

Supporting     Documentation    

Determination of Gasoline and Diesel Engine Air Consumption CFM Calculator: Enter Data in Blue Shaded Areas Engine Displacement (cubic inches) RPM at maximum horse power Cycle Factor: Enter "2" for 4 Cycle Diesel and Gasoline Enter "1" for 2 Cycle Diesel and Gasoline Volumetric Efficiency: Naturally Aspirated Gasoline & Diesel Engines Enter "0.8" Super Charged Engines Enter "1.30" Turbocharged Engines Enter "1.75"

408.8 2,800 2 1.75

Based on the information entered above, the estimated CFM of the vehicle at maximum Horse Power is:

Liters to CID Converter Liters: 6.7 Cubic Inches: 408.8 Vehicle Information Model Year 2011 Make Ford Model F250/ 350 Super-Duty Engine Specs V8 Diesel

580

CYCLE FACTOR Cycle Factor 2 1

4 Cycle Gasoline and Diesel Engine 2 Cycle Gasoline and Diesel Engine

Volumetric Efficiency (Approximate) 0.8 1.30 1.75

VOLUMETRIC EFFICIENCY Naturally Aspirated Gasoline & Diesel Engines Supercharged Engines Turbocharged Engines

Note: The 1.75 volumetric efficiency is applicable only at top governed engine speed under full load conditions.

EQUATION The following is a method of determining approximated gasoline and diesel engine air flow requirement: Air Flow (CFM) = Displacement (cubic inches) x 1728

RPM x Volumetric Efficiency Cycle Factor

EXAMPLE Information necessary to calculate air consumption: Ford F250 7.3L V8 Diesel Truck 4 cycle, 2800 RPM@Maximum HP, 445.4 (cubic inches) displacement, turbocharged Air Flow (CFM) :

445.4 x 1728

2800 x 1.75 = 631 CFM 2

Macintosh HD:Users:Berry:Desktop:75-5053 Zip Folder:CFM Calculator 6.7L Ford.xls