Italian Technology in Punching
www.fpl-technology.com
Our range of Punching machines
TECNOPUNCH
Italian Technology in Punching
02|03 04|05 06|07 08|11 12|13 14|15
16|17 18|19 20|21 22|23
The Company Our philosophy The Machining Our technology TP - EX TP - AX5
TP - AX15 Automation CNC and Software The Tools
TECNOPUNCH
The Company 02|03
INDICE
TECHNOLOGY over 37 years of Italian history. TECHNOLOGY, making use of over 37 years of experience and more than 1300 machines installed worldwide, pursues the objective of the total satisfaction of its customers through the high quality of the machines, achieved through continuous technological research of innovative and reliable solutions, and through a complete and effective after-sales service. All the TECHNOLOGY machines are rigorously Made in Italy
Our Headquarter (Sestri Levante, Italy)
37
years of History
1962
Giancarlo Piccini and Fulvio Bassich found the carpentry Piccini & Bassich.
1975
Is put into production the first manual machine tool for the machining of sheet metal
by punching - T30/850.
1978
The carpentry is transformed into a manufacturer of machine tools taking the new
name Technology S.r.l.
1981
The T30 evolves and the first CNC punching machine TECNUMERIK 1000 is designed and manufactured.
1991
The first Tecnotransfer with the innovative vertical tool change system, worldwide patented solution, was born.
1998
The path in the industrial automation world is started with the realization of the first system of automatic loading and unloading of metal sheet.
The first punch produced (Genova 1975)
2001
The first automatic island for metal sheet working is realized.
2003
The company enters the world of laser technology, (soggetto verbo) designing and manufacturing the first laser cutting machine - TECNOLASER 2000W.
2004
The index technology is introduced into the single tool machine, thus allowing the full rotation of the tool - TECNOINDEX.
2005
The first synchronized press brake is designed and manufactured - TECNOBEND.
2008
The range of the punching machines is radically renewed by introducing the new
EVO TT.
2011
The first automatic punching machine with 5 stations with horizontal tool change system is realized - TEKNOFIVE
TECNOPUNCH
TECNOPUNCH
Our Philosophy
Our mission is to design, manufacture and install machines that fully meet customer expectations |2|
|3|
The production is performed entirely in our factory in Sestri Levante by highly specialized staff. This makes the Technology machines synymous of quality and reliability.
We have sold and installed more than 1300 machines all over the world thanks to our diffused sales network.
Our Corporate philosophy...
|1| We design and develop internally all the solutions and the innovations introduced on our machines, taking advantage of the latest software and the expertise of our qualified partners.
Produc t Ra ng e Our production ranges from CNC Punching Machines, Laser Cutting Machines, Press Brakes to the realization of automated processing islands.
|4| The Technology Service provides assistance to all our customers to get the maximum productivity of the machines installed, ensuring a quick and permanent solution for any prospected need.
Our Philosophy 04|05
TECNOPUNCH
The Machining
TECNOPUNCH
Types of work on our machines
The Machining 06|07
Standard Machining
Our punching machines are designed so that they can be equipped both with original TECHNOLOGY tools and with TRUMPF® style tools. The great flexibility of our machines allows the realization of a variety of machinings, standard and special. These two pages offer some examples of possible workings.
Precision punching
Fine pitch nibbling
Drawing
Forming
Marking
Coining
Bending
Forming
High thickness Punching
S pec i a l Mac hi ning
Deformation and drag
Tapping
Special Forming
Special Tools
Hinge
TECNOPUNCH
TECNOPUNCH
Our Technologies
The Frame
Our Technologies 08|09
AUTO-INDEX Punching Unit
Each welded frame is designed with the highest accuracy using the finite element method (FEM) with advanced software, is made of steel S 355 normalized to guarantee stability and accuracy over time and is supplied with its specific certificate of normalization. The quality of materials, machinings and treatments.
The vertical movement of the punch is generated by an extremely advanced and reliable electromechanical system which allows carrying out any type of machining with the highest accuracy, thanks to the AUTO-INDEX system totally integrated inside the punching unit that makes it rotating on 360° with all the loaded tools, and to the centesimal control of the punch penetration through CNC. Quality and reliability of our solutions.
Other Technologies
•Moving of X and Y axes is precise, fast and reliable over time. The X - Y axis have a positioning accuracy of ± 0.08 mm.
•Variable number of clamps (2 to 4) for the sheet plate, with adjustable holding force. Their special shape allows to hold sheets with pre-bended edges.
•The special design of the punching unit allows a very fast changing time of the tools and the Multi-Tool® (approx. 10 seconds).
•The electrical panel on the ground saves electronic components from stress generated by vibrations generated during the machining operations.
TECNOPUNCH
TECNOPUNCH
Our Technologies
Turret tool change with 5 AUTO-INDEX stations
The new system consists of a rotating turret that supports 5 stations where you can load the holders to use the TECHNOLOGY or TRUMPF® style tools and Multi-Tool®. All single tools and the tools of the Multi-Tool® can rotate from 0° to 360° (INDEX) with centesimal precision. The system is also designed to allow loading and setting operation in less than 1,5 min., to ensure the possibility to change any tool in every sheet position and at any stage of the processing cycle and to enable the bidirectional searching of the right station. Quality and innovation on our machines.
•The sheet is moved on supporting tables with brushes and steel balls that facilitate a maximum noisless sliding.
•Our machines can be equipped with the wide variety of punching tools TRUMPF® style, standard, special and Multi-Tool to meet any production requirement.
Our Technologies 10|11
Vertical Tool Change with 15 AUTO-INDEX stations
The innovative tool change system on vertical axis (worldwide patented) is composed of two carousels for a total of 15 tool holders. The system gives our machine tip of some significant advantages such as the possibility of loading and setting in less than 4 min., having all the tools rotating from 0 ° to 360 (INDEX), being able to have up to 75 tools with the use of Multi-Tool® and having the working area free of obstructions to facilitate the forming processes. Quality and performance of our machines.
•On our machines the WILSON TOOL wheel tools can be used to create dragging deformations.
•The WILSON TOOL tapping tool offers the possibility to thread holes with great precision and speed.
TECNOPUNCH
TP - EX 12|13
TECNOPUNCH
TP - EX
TP - EX
Specifications
CNC punching machine with AUTO-INDEX head and automatic Multi-Tool®.
MODEL TP - EX 10-20
12-20
15-20
Maximum punching force
kN
300
300
250
Y axis stroke
mm
-40 / 1040
-40 / 1340
-40 / 1590
X axis stroke
mm
-40 / 2040
-40 / 2040
-40 / 2040
X axis stroke with one repositioning
mm
4080
4080
6080
• Maximum punching frequency as function of the distance between the holes: with step 3 mm
colpi/min
600
600
600
with step 25 mm
colpi/min
310
310
310
X axis
m/min
80
80
80
Y axis
m/min
60
60
60
Simultaneous axis
m/min
100
100
100
Tolerance of positioning
mm
± 0,08
± 0,08
± 0,08
Maximum punching diameter
mm
100
100
100
Maximum punching and nibbling thickness
mm
6
6
6
Compensation for tool reground ( P axis )
mm
5
5
5
Maximum weight of metal sheet
Kg
150
150
150
Total rotating tools capacity
N°
1
1
1
Total tool capacity with Multi-Tool®
N°
5
5
5
giri/min
60
60
60
sec
10
10
10
gradi
0,01
0,01
0,01
With standard clamps, height of edge
mm
20
20
20
Installed electrical power - absorbed and maximum
kW
7,5 / 11,5
7,5 / 11,5
7,5 / 11,5
Approximate weight
kg
6800
9150
9010
• Maximum speed of positioning
Tool rotation ( C axis )
The 5 Strong Points
Tool change time from Multi-Tool® to single station Minimum programmable positioning • Sheet metal bent
|1| AUTO-INDEX punching head.
|2| Automatic Multi-Tool® with AUTO-INDEX tools.
|3| Manual tool change in less than 10 seconds.
• Machine size without photometal sheets
|4| FANUC® CNC.
A ( width )
mm
4480
4480
5430
B ( depth )
mm
3980
4900
4900
|5| Low electric power consumption.
H ( height )
mm
2450
2450
2450
N.B.: the accuracy achievable depends on shape and position in the working area of the piece, as well as the thickness and the metal sheet size. Specifications are subject to change without notice.
TECNOPUNCH
TP - AX5 14|15
TECNOPUNCH
TP - AX5
TP - AX5
Specification
CNC punching machine with AUTO-INDEX head and tool change system from 5 to 25 index stations.
MODEL TP - AX5 12-22
15-22
Maximum punching force
kN
300
250
Y axis stroke
mm
-40 / 1340
-40 / 1590
X axis stroke ( OPTIONAL )
mm
-40 / 2540
-40 / 3040
X axis stroke
mm
-40 / 2290
-40 / 2290
X axis stroke with one repositioning
mm
4580
4580
• Maximum frequency of punching as function of the distance between the holes: with step 3 mm
colpi/min
600
600
with step 25 mm
colpi/min
310
310
X axis
m/min
80
80
Y axis
m/min
60
60
Simultaneous axis
m/min
100
100
Tolerance of positioning
mm
± 0,08
± 0,08
Maximum punching diameter
mm
100
100
Maximum punching and nibbling thickness
mm
6
6
Compensation for tool reground ( P axis)
mm
5
5
Maximum weight of the metal sheet
Kg
150
150
Total rotating tools capacity ( INDEX )
N°
5
5
Total tool capacity with Multi-Tool® ( INDEX )
N°
25
25
giri/min
60
60
sec
3
3
gradi
0,01
0,01
• Maximum speed of positioning
The 5 Strong Points
Tool rotation ( C axis ) Average time of tool change Minimum programmable positioning
|1| Tool turret with 5 AUTO-INDEX stations.
|2| Up to 5 Multi-Tool® with INDEX tools.
With serial clamp, edge height
mm
20
20
Installed electrical power - absorbed and maximum
kW
7,5 / 12,5
7,5 / 12,5
|3| Automatic repositioning of metal sheet.
Approximate weight
kg
9500
9380
|4| FANUC® CNC.
• Machine size without photometal sheets mm
4470 (5370)1
4870 (6900)1
|5| Low electric power consumption.
A ( width ) B ( depth )
mm
4690
4900
H ( height )
mm
2320
2320
• Sheet metal bent
1 The
information in parentheses are the data for the optional configurations.
N.B.: the accuracy achievable depends on shape and position in the working area of the piece, as well as the thickness and the metal sheet size. Specifications are subject to change without notice.
TECNOPUNCH
TP - AX15 16|17
TECNOPUNCH
TP - AX15
Specifications
TP - AX15 CNC punching machine with AUTO-INDEX head and tool change system with 15 index stations.
MODEL TP - AX15 12-25
15-30
Maximum punching force
kN
300
300
Y axis stroke
mm
-40 / 1340
-40 / 1590
X axis stroke
mm
-40 / 2540
-40 / 3040
X axis stroke with one repositioning
mm
5080
6080
• Maximum frequency of punching as function of the distance between the holes: with step 3 mm
colpi/min
600
600
with step 25 mm
colpi/min
330
330
X axis
m/min
90
90
Y axis
m/min
65
65
Simultaneous axis
m/min
110
110
Tolerance of positioning
mm
± 0,08
± 0,08
Maximum punching diameter
mm
100
100
Maximum punching and nibbling thickness
mm
6
6
Compensation for tool reground ( P axis)
mm
5
5
Maximum weight of the metal sheet
Kg
150
150
Total rotating tools capacity ( INDEX )
N°
15
15
Total tool capacity with Multi-Tool® ( INDEX )
N°
75
75
giri/min
60
60
sec
3,5
3,5
gradi
0,01
0,01
With serial clamp, edge height
mm
20
20
Installed electrical power - absorbed and maximum
kW
8 / 12,5
8 / 12,5
Approximate weight
kg
10000
13000
A ( width )
mm
5370
6900
B ( depth )
mm
4690
4900
H ( height )
mm
2450
2450
• Maximum speed of positioning
Tool rotation ( C axis )
The 5 Strong Points
Average time of tool change Minimum programmable positioning • Sheet metal bent
|1| Vertical tools movement of 15 AUTO-INDEX stations.
|2| Up to 75 tools in order to have an extremely high productivity.
|3| Working sizes from 1250 x 2500 to 1500 x 3000.
|4| FANUC® CNC.
|5| Low electric power consumption.
• Machine size without photometal sheets
N.B.: the accuracy achievable depends on shape and position in the working area of the piece, as well as the thickness and the metal sheet size. Specifications are subject to change without notice.
TECNOPUNCH
Automation 18|19
TECNOPUNCH
Automation
Automatic loading and unloading system ACP-S Automatic punching machine with automatic loading and unloading system of the metal sheet.
MODEL LOADING AND UNLOADING
The 5 Strong Points
APC-S 3015
APC-S 5015
Maximum metal sheet dimension
mm
3000 x 1500
5000 x 1500
Maximum metal sheet weight
kg
150
150
Minimum size of the unloaded piece
mm
200 x 300
200 x 300
|1| High productivity.
|2| Ease of programming.
• Dimensions of the complete system ( charger + punch )
|3| Palletizing of unloaded pieces.
A ( width )
mm
15000
22000
mm
6000
6000
|4| No limitation in case of use of the only punching machine.
B ( depth )
|5| Reduced size.
TECNOPUNCH
TECNOPUNCH
CNC and Software
CNC and Software 20|21
CNC FANUC®
Software CAD/CAM
FANUC® is a world leader in the design and manufacture of numerical control and that is why we equip our machines with their CNC.
Our machines can be equipped, on specific request of our customers, with offline software developed and manufactured by major specialized companies. Through the use of CAD / CAM software, you can: •Make graphical programming of the machine starting from CAD drawings. •Program the machine starting from 3D models, previously imported. •Manage fully automated metal sheets cells. By installing the specific offline software for the TECHNOLOGY machine purchased, we guarantee our customers the ability to manage their production with the highest level of automation, taking into account the single technological needs and having the possibility to save valuable time to further increase the their productivity.
CAD/CAM 3D
For the realization of our machines we use FANUC CNC with graphical interface TECNOCONTROL in Windows environment, specifically designed to make simple and intuitive the use of the machine by the operator. For the numerical control, true heart of our machines, we make use of the precious and prestigious cooperation with FANUC ®, a leading designer and manufacturer of CNC for machine tools with more than 2.2 million CNC and more than 10,000,000 servo motors installed worldwide. Together with FANUC ®, who provides fully warranty for 24 months on all its products, we enable our customers to take advantage of an extensive network of worldwide support and we assure the availability of spare parts for 25 years. TECNOCAM
NET SERVICE The standard configuration of all our machines always includes the use of the innovative program of teleassistance Net Service. With our Net Service it’s like a TECHNOLOGY specialist was sitting next to you.
TECNOPUNCH
TECNOPUNCH
Tools
Tools 22|23
TECHNOLOGY Tools
TRUMPF® STYLE Tools
TECHNOLOGY tools have been specifically designed and developed to be used on all our punching machines.
Our punching machines can be equipped with all the TRUMPF® STYLE tools. With our partner WILSON TOOL we guarantee their availability in every country through their sales network.
Tools
Tools • With the TRUMPF® STYLE tools, you can realize all the standard and special machinings taking advantage of extremely advanced technology.
• All different types of tools are available to perform every kind of machining. TECHNOLOGY tools ensure maximum strength and durability even with the most critical processes in extremely attractive prices. We can provide special tools according to specific customer requirements.
Tools holders
Holders •Holder S15 for tools from Ø 1 e Ø 15 mm •Holder S40 for tools from Ø 16 e Ø 40 mm •Holder S70 for tools from Ø 41 e Ø 70 mm •Holder S100 for tools from Ø 71 e Ø 100 mm
Multi-Tool®
• The new holders developed with the collaboration of our partner WILSON TOOL allow the use of the TRUMPF® STYLE tools and Multi-Tool® on our machines.
Multi-Tool® • The Multi-Tool® can hold 5 tools S15 (Ø 15 mm) or 4 tools S35 (Ø 35 mm) and there are two versions: standard, used on the full range of machines, and INDEX only for the models TP-EX and TP-AX5.
• Multitool TRUMPF® STYLE 4, 5, 6, or 10 tools.
TECHNOLOGY S.r.l Via Villa Ragone, 18/A 16039 Sestri Levante - Genova - Italy Tel. +39.0185.457115 - Fax +39.0185.41256 info: [email protected]
PUNCHING MACHINE
OUR RANGE OF PRODUCTS
PRESS BRAKES
LASER CUTTING MACHINE
OUR WORLD TO YOUR CAPACITY
Follow us on our website using our QR code or typing: www.fpl-technology.com
Our range of Punching machines
TECNOPUNCH
Italian Technology in Punching
02|03 04|05 06|07 08|11 12|13 14|15
16|17 18|19 20|21 22|23
The Company Our philosophy The Machining Our technology TP - EX TP - AX5
TP - AX15 Automation CNC and Software The Tools
TECNOPUNCH
The Company 02|03
INDICE
TECHNOLOGY over 37 years of Italian history. TECHNOLOGY, making use of over 37 years of experience and more than 1300 machines installed worldwide, pursues the objective of the total satisfaction of its customers through the high quality of the machines, achieved through continuous technological research of innovative and reliable solutions, and through a complete and effective after-sales service. All the TECHNOLOGY machines are rigorously Made in Italy
Our Headquarter (Sestri Levante, Italy)
37
years of History
1962
Giancarlo Piccini and Fulvio Bassich found the carpentry Piccini & Bassich.
1975
Is put into production the first manual machine tool for the machining of sheet metal
by punching - T30/850.
1978
The carpentry is transformed into a manufacturer of machine tools taking the new
name Technology S.r.l.
1981
The T30 evolves and the first CNC punching machine TECNUMERIK 1000 is designed and manufactured.
1991
The first Tecnotransfer with the innovative vertical tool change system, worldwide patented solution, was born.
1998
The path in the industrial automation world is started with the realization of the first system of automatic loading and unloading of metal sheet.
The first punch produced (Genova 1975)
2001
The first automatic island for metal sheet working is realized.
2003
The company enters the world of laser technology, (soggetto verbo) designing and manufacturing the first laser cutting machine - TECNOLASER 2000W.
2004
The index technology is introduced into the single tool machine, thus allowing the full rotation of the tool - TECNOINDEX.
2005
The first synchronized press brake is designed and manufactured - TECNOBEND.
2008
The range of the punching machines is radically renewed by introducing the new
EVO TT.
2011
The first automatic punching machine with 5 stations with horizontal tool change system is realized - TEKNOFIVE
TECNOPUNCH
TECNOPUNCH
Our Philosophy
Our mission is to design, manufacture and install machines that fully meet customer expectations |2|
|3|
The production is performed entirely in our factory in Sestri Levante by highly specialized staff. This makes the Technology machines synymous of quality and reliability.
We have sold and installed more than 1300 machines all over the world thanks to our diffused sales network.
Our Corporate philosophy...
|1| We design and develop internally all the solutions and the innovations introduced on our machines, taking advantage of the latest software and the expertise of our qualified partners.
Produc t Ra ng e Our production ranges from CNC Punching Machines, Laser Cutting Machines, Press Brakes to the realization of automated processing islands.
|4| The Technology Service provides assistance to all our customers to get the maximum productivity of the machines installed, ensuring a quick and permanent solution for any prospected need.
Our Philosophy 04|05
TECNOPUNCH
The Machining
TECNOPUNCH
Types of work on our machines
The Machining 06|07
Standard Machining
Our punching machines are designed so that they can be equipped both with original TECHNOLOGY tools and with TRUMPF® style tools. The great flexibility of our machines allows the realization of a variety of machinings, standard and special. These two pages offer some examples of possible workings.
Precision punching
Fine pitch nibbling
Drawing
Forming
Marking
Coining
Bending
Forming
High thickness Punching
S pec i a l Mac hi ning
Deformation and drag
Tapping
Special Forming
Special Tools
Hinge
TECNOPUNCH
TECNOPUNCH
Our Technologies
The Frame
Our Technologies 08|09
AUTO-INDEX Punching Unit
Each welded frame is designed with the highest accuracy using the finite element method (FEM) with advanced software, is made of steel S 355 normalized to guarantee stability and accuracy over time and is supplied with its specific certificate of normalization. The quality of materials, machinings and treatments.
The vertical movement of the punch is generated by an extremely advanced and reliable electromechanical system which allows carrying out any type of machining with the highest accuracy, thanks to the AUTO-INDEX system totally integrated inside the punching unit that makes it rotating on 360° with all the loaded tools, and to the centesimal control of the punch penetration through CNC. Quality and reliability of our solutions.
Other Technologies
•Moving of X and Y axes is precise, fast and reliable over time. The X - Y axis have a positioning accuracy of ± 0.08 mm.
•Variable number of clamps (2 to 4) for the sheet plate, with adjustable holding force. Their special shape allows to hold sheets with pre-bended edges.
•The special design of the punching unit allows a very fast changing time of the tools and the Multi-Tool® (approx. 10 seconds).
•The electrical panel on the ground saves electronic components from stress generated by vibrations generated during the machining operations.
TECNOPUNCH
TECNOPUNCH
Our Technologies
Turret tool change with 5 AUTO-INDEX stations
The new system consists of a rotating turret that supports 5 stations where you can load the holders to use the TECHNOLOGY or TRUMPF® style tools and Multi-Tool®. All single tools and the tools of the Multi-Tool® can rotate from 0° to 360° (INDEX) with centesimal precision. The system is also designed to allow loading and setting operation in less than 1,5 min., to ensure the possibility to change any tool in every sheet position and at any stage of the processing cycle and to enable the bidirectional searching of the right station. Quality and innovation on our machines.
•The sheet is moved on supporting tables with brushes and steel balls that facilitate a maximum noisless sliding.
•Our machines can be equipped with the wide variety of punching tools TRUMPF® style, standard, special and Multi-Tool to meet any production requirement.
Our Technologies 10|11
Vertical Tool Change with 15 AUTO-INDEX stations
The innovative tool change system on vertical axis (worldwide patented) is composed of two carousels for a total of 15 tool holders. The system gives our machine tip of some significant advantages such as the possibility of loading and setting in less than 4 min., having all the tools rotating from 0 ° to 360 (INDEX), being able to have up to 75 tools with the use of Multi-Tool® and having the working area free of obstructions to facilitate the forming processes. Quality and performance of our machines.
•On our machines the WILSON TOOL wheel tools can be used to create dragging deformations.
•The WILSON TOOL tapping tool offers the possibility to thread holes with great precision and speed.
TECNOPUNCH
TP - EX 12|13
TECNOPUNCH
TP - EX
TP - EX
Specifications
CNC punching machine with AUTO-INDEX head and automatic Multi-Tool®.
MODEL TP - EX 10-20
12-20
15-20
Maximum punching force
kN
300
300
250
Y axis stroke
mm
-40 / 1040
-40 / 1340
-40 / 1590
X axis stroke
mm
-40 / 2040
-40 / 2040
-40 / 2040
X axis stroke with one repositioning
mm
4080
4080
6080
• Maximum punching frequency as function of the distance between the holes: with step 3 mm
colpi/min
600
600
600
with step 25 mm
colpi/min
310
310
310
X axis
m/min
80
80
80
Y axis
m/min
60
60
60
Simultaneous axis
m/min
100
100
100
Tolerance of positioning
mm
± 0,08
± 0,08
± 0,08
Maximum punching diameter
mm
100
100
100
Maximum punching and nibbling thickness
mm
6
6
6
Compensation for tool reground ( P axis )
mm
5
5
5
Maximum weight of metal sheet
Kg
150
150
150
Total rotating tools capacity
N°
1
1
1
Total tool capacity with Multi-Tool®
N°
5
5
5
giri/min
60
60
60
sec
10
10
10
gradi
0,01
0,01
0,01
With standard clamps, height of edge
mm
20
20
20
Installed electrical power - absorbed and maximum
kW
7,5 / 11,5
7,5 / 11,5
7,5 / 11,5
Approximate weight
kg
6800
9150
9010
• Maximum speed of positioning
Tool rotation ( C axis )
The 5 Strong Points
Tool change time from Multi-Tool® to single station Minimum programmable positioning • Sheet metal bent
|1| AUTO-INDEX punching head.
|2| Automatic Multi-Tool® with AUTO-INDEX tools.
|3| Manual tool change in less than 10 seconds.
• Machine size without photometal sheets
|4| FANUC® CNC.
A ( width )
mm
4480
4480
5430
B ( depth )
mm
3980
4900
4900
|5| Low electric power consumption.
H ( height )
mm
2450
2450
2450
N.B.: the accuracy achievable depends on shape and position in the working area of the piece, as well as the thickness and the metal sheet size. Specifications are subject to change without notice.
TECNOPUNCH
TP - AX5 14|15
TECNOPUNCH
TP - AX5
TP - AX5
Specification
CNC punching machine with AUTO-INDEX head and tool change system from 5 to 25 index stations.
MODEL TP - AX5 12-22
15-22
Maximum punching force
kN
300
250
Y axis stroke
mm
-40 / 1340
-40 / 1590
X axis stroke ( OPTIONAL )
mm
-40 / 2540
-40 / 3040
X axis stroke
mm
-40 / 2290
-40 / 2290
X axis stroke with one repositioning
mm
4580
4580
• Maximum frequency of punching as function of the distance between the holes: with step 3 mm
colpi/min
600
600
with step 25 mm
colpi/min
310
310
X axis
m/min
80
80
Y axis
m/min
60
60
Simultaneous axis
m/min
100
100
Tolerance of positioning
mm
± 0,08
± 0,08
Maximum punching diameter
mm
100
100
Maximum punching and nibbling thickness
mm
6
6
Compensation for tool reground ( P axis)
mm
5
5
Maximum weight of the metal sheet
Kg
150
150
Total rotating tools capacity ( INDEX )
N°
5
5
Total tool capacity with Multi-Tool® ( INDEX )
N°
25
25
giri/min
60
60
sec
3
3
gradi
0,01
0,01
• Maximum speed of positioning
The 5 Strong Points
Tool rotation ( C axis ) Average time of tool change Minimum programmable positioning
|1| Tool turret with 5 AUTO-INDEX stations.
|2| Up to 5 Multi-Tool® with INDEX tools.
With serial clamp, edge height
mm
20
20
Installed electrical power - absorbed and maximum
kW
7,5 / 12,5
7,5 / 12,5
|3| Automatic repositioning of metal sheet.
Approximate weight
kg
9500
9380
|4| FANUC® CNC.
• Machine size without photometal sheets mm
4470 (5370)1
4870 (6900)1
|5| Low electric power consumption.
A ( width ) B ( depth )
mm
4690
4900
H ( height )
mm
2320
2320
• Sheet metal bent
1 The
information in parentheses are the data for the optional configurations.
N.B.: the accuracy achievable depends on shape and position in the working area of the piece, as well as the thickness and the metal sheet size. Specifications are subject to change without notice.
TECNOPUNCH
TP - AX15 16|17
TECNOPUNCH
TP - AX15
Specifications
TP - AX15 CNC punching machine with AUTO-INDEX head and tool change system with 15 index stations.
MODEL TP - AX15 12-25
15-30
Maximum punching force
kN
300
300
Y axis stroke
mm
-40 / 1340
-40 / 1590
X axis stroke
mm
-40 / 2540
-40 / 3040
X axis stroke with one repositioning
mm
5080
6080
• Maximum frequency of punching as function of the distance between the holes: with step 3 mm
colpi/min
600
600
with step 25 mm
colpi/min
330
330
X axis
m/min
90
90
Y axis
m/min
65
65
Simultaneous axis
m/min
110
110
Tolerance of positioning
mm
± 0,08
± 0,08
Maximum punching diameter
mm
100
100
Maximum punching and nibbling thickness
mm
6
6
Compensation for tool reground ( P axis)
mm
5
5
Maximum weight of the metal sheet
Kg
150
150
Total rotating tools capacity ( INDEX )
N°
15
15
Total tool capacity with Multi-Tool® ( INDEX )
N°
75
75
giri/min
60
60
sec
3,5
3,5
gradi
0,01
0,01
With serial clamp, edge height
mm
20
20
Installed electrical power - absorbed and maximum
kW
8 / 12,5
8 / 12,5
Approximate weight
kg
10000
13000
A ( width )
mm
5370
6900
B ( depth )
mm
4690
4900
H ( height )
mm
2450
2450
• Maximum speed of positioning
Tool rotation ( C axis )
The 5 Strong Points
Average time of tool change Minimum programmable positioning • Sheet metal bent
|1| Vertical tools movement of 15 AUTO-INDEX stations.
|2| Up to 75 tools in order to have an extremely high productivity.
|3| Working sizes from 1250 x 2500 to 1500 x 3000.
|4| FANUC® CNC.
|5| Low electric power consumption.
• Machine size without photometal sheets
N.B.: the accuracy achievable depends on shape and position in the working area of the piece, as well as the thickness and the metal sheet size. Specifications are subject to change without notice.
TECNOPUNCH
Automation 18|19
TECNOPUNCH
Automation
Automatic loading and unloading system ACP-S Automatic punching machine with automatic loading and unloading system of the metal sheet.
MODEL LOADING AND UNLOADING
The 5 Strong Points
APC-S 3015
APC-S 5015
Maximum metal sheet dimension
mm
3000 x 1500
5000 x 1500
Maximum metal sheet weight
kg
150
150
Minimum size of the unloaded piece
mm
200 x 300
200 x 300
|1| High productivity.
|2| Ease of programming.
• Dimensions of the complete system ( charger + punch )
|3| Palletizing of unloaded pieces.
A ( width )
mm
15000
22000
mm
6000
6000
|4| No limitation in case of use of the only punching machine.
B ( depth )
|5| Reduced size.
TECNOPUNCH
TECNOPUNCH
CNC and Software
CNC and Software 20|21
CNC FANUC®
Software CAD/CAM
FANUC® is a world leader in the design and manufacture of numerical control and that is why we equip our machines with their CNC.
Our machines can be equipped, on specific request of our customers, with offline software developed and manufactured by major specialized companies. Through the use of CAD / CAM software, you can: •Make graphical programming of the machine starting from CAD drawings. •Program the machine starting from 3D models, previously imported. •Manage fully automated metal sheets cells. By installing the specific offline software for the TECHNOLOGY machine purchased, we guarantee our customers the ability to manage their production with the highest level of automation, taking into account the single technological needs and having the possibility to save valuable time to further increase the their productivity.
CAD/CAM 3D
For the realization of our machines we use FANUC CNC with graphical interface TECNOCONTROL in Windows environment, specifically designed to make simple and intuitive the use of the machine by the operator. For the numerical control, true heart of our machines, we make use of the precious and prestigious cooperation with FANUC ®, a leading designer and manufacturer of CNC for machine tools with more than 2.2 million CNC and more than 10,000,000 servo motors installed worldwide. Together with FANUC ®, who provides fully warranty for 24 months on all its products, we enable our customers to take advantage of an extensive network of worldwide support and we assure the availability of spare parts for 25 years. TECNOCAM
NET SERVICE The standard configuration of all our machines always includes the use of the innovative program of teleassistance Net Service. With our Net Service it’s like a TECHNOLOGY specialist was sitting next to you.
TECNOPUNCH
TECNOPUNCH
Tools
Tools 22|23
TECHNOLOGY Tools
TRUMPF® STYLE Tools
TECHNOLOGY tools have been specifically designed and developed to be used on all our punching machines.
Our punching machines can be equipped with all the TRUMPF® STYLE tools. With our partner WILSON TOOL we guarantee their availability in every country through their sales network.
Tools
Tools • With the TRUMPF® STYLE tools, you can realize all the standard and special machinings taking advantage of extremely advanced technology.
• All different types of tools are available to perform every kind of machining. TECHNOLOGY tools ensure maximum strength and durability even with the most critical processes in extremely attractive prices. We can provide special tools according to specific customer requirements.
Tools holders
Holders •Holder S15 for tools from Ø 1 e Ø 15 mm •Holder S40 for tools from Ø 16 e Ø 40 mm •Holder S70 for tools from Ø 41 e Ø 70 mm •Holder S100 for tools from Ø 71 e Ø 100 mm
Multi-Tool®
• The new holders developed with the collaboration of our partner WILSON TOOL allow the use of the TRUMPF® STYLE tools and Multi-Tool® on our machines.
Multi-Tool® • The Multi-Tool® can hold 5 tools S15 (Ø 15 mm) or 4 tools S35 (Ø 35 mm) and there are two versions: standard, used on the full range of machines, and INDEX only for the models TP-EX and TP-AX5.
• Multitool TRUMPF® STYLE 4, 5, 6, or 10 tools.
TECHNOLOGY S.r.l Via Villa Ragone, 18/A 16039 Sestri Levante - Genova - Italy Tel. +39.0185.457115 - Fax +39.0185.41256 info: [email protected]
PUNCHING MACHINE
OUR RANGE OF PRODUCTS
PRESS BRAKES
LASER CUTTING MACHINE
OUR WORLD TO YOUR CAPACITY
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