Jeremy Wright Noria LE oil sampling
Oil Sampling Fundamentals: A Step-by-Step Guide to Doing it Right Jeremy Wright Noria Corporation
Oil Sampling
Sampling Locations for Oil Analysis Trends Homogeneous Properties
Non-Homogeneous Properties
Viscosity RPVOT AN Spectroscopy for Additives
Moisture Particle Contaminants Wear Debris Spectroscopy for Wear Metals
Applications for Oil Sampling
1524
Ref: JK, MB
In-service Oil Analysis
Options for Oil Sampling
Drain Plug Sampling
Drop Tube Vacuum Pump Sampling
605
Ref: Noria
Effective Vacuum Pump Sampling Use a new sample tube each time Insert sample tube ¼” past bottom face of vacuum pump Sample should not come in contact with vacuum pump Keep vacuum pump in sealed container when not in use Ref: JK, Trico (Image)
Drop-tube Vacuum Sampling of Reservoirs and Tanks
606
Ref: JCF
Tips to Effective Drop Tube Sampling
618
Ref: Noria
Where to Sample Crankcase Oil
335
Ref: JCF
Minimess Sampling Valves – Benefits
612
Ref: Chevron, Exxon
Minimess Sampling – Best Practice
1528
Ref: JK, MB
Push Button Sample Ports Elastomeric Valve For use on engines, compressor, transmission & hydraulics (pressurized systems) Integrated probe (no external probes necessary) Sample while the equipment is running (>0 to 750psi) Reduce the time needed to take samples Less than 1ml (0.04 fl oz) of deadzone volume to purge Port $15 - $20 Ref: JK, CheckFluid
Push Pin Sample Ports Elastomeric Valve For use on engines, compressor, transmission & hydraulics (pressurized systems >0 to 750psi) Typically used on off-highway, mobile and marine equipment Less than 1ml (0.04 fl oz) of deadzone volume to purge Variety of probe options for hand sampling and higher pressure dynamic sampling. Port $15 - $20 Adapter $10 - $15 Ref: JK, CheckFluid
Minimess Static Sampling Tubes
Uses standard minimess style sample port Meant for zero pressure applications Available in Stainless Steel Assembly $40 - $55 (steel)
Ref: JK, CheckFluid (Images)
Minimess Valve Mount Sample Ports Uses standard minimess style sample port Add oil sampling valves while pipe and tubing is pressurized, without shutting down and interrupting plant operation. Install and operate under pressure up to 6000psi Install only on tube, not to be used on schedule 80 & 160 pipe Installation in only a few minutes with no special tools required. No cutting open pipes or special adapters required. Port $150 - $200 Ref: JK, CheckFluid
Factors Influencing Oil Sampling Frequencies
838
Ref: JCF
Sample Valves Comparison
1529
Ref: JK, MB
Live Zone Sampling
47
Ref: JCF
Options for Sampling from Pressurized Lines
603
Ref: Noria
Drain Line Oil Sampling Traps
616
Ref: Schematic Approach
Off-Line Oil Sampling
Pathway Flushing
Minimum Line Flushing Requirements for Oil Sampling
981
Ref: Schematic Approach, DT
Sample Bottle Comparison
44
Ref: JCF
Sample Bottles – Cleanliness
ISO Solid Contaminant Code
Clean Oil Sampling Procedure
Primary and Secondary Sample Ports
Primary Sampling – Wet Sump Circulating Systems
611
Ref: Noria
Primary Sampling – Dry Sump Circulating System
602
Ref: Noria
Sampling Points for a Forced Circulating Lube Oil System with Off-line Filtration
52
Ref: JCF
Sampling Points for a Hydraulic System With Return Line Filter
Six Options for Sampling Splash/Bath-Lubricated Machines
Falk Splash-Lubricated Gearbox – Where Should you Sample?
Replacing the Dipstick with a Sample Tube
Ref: Falk
Sampling Hard-to-Reach Machines
1169
Ref: MB
Microbore Remote Oil Sampling
Microbore Remote Oil Sampling
Can You Find the Correct Sampling Locations?
Can You Find the Correct Sampling Locations?
Machine Retrofits Using Available Ports
Combination Retrofits for Oil Sampling
Hydraulic Oil Sampling
Standard Zero-Pressure Oil Sampling
Medium-Pressure Oil Sampling
Sample Frequency Generator
700
SFG1
Ref: Noria
0.25
700
SFG2
Ref: Noria
0.25
175
Standard Sampling Procedures Procedures included: •Pressurized Line Sampling - High Pressure •Drop Tube Vacuum Sampling •ProbeProbe-On Vacuum Sampling •Portable OffOff-Line Sampling •Pressurized Line Sampling - Low Pressure Ball Valve Sampling •Drain Line Tap Sampling •Pressurized Line Sampling - Low Pressure Minimess Tap Sampling •DrainDrain-Line Vacuum Sampling •Drain Port Sampling •Dedicated OffOff-Line Sampling •Pressurized Line Sampling - Portable Minimess Tap Sampling •Drain Port Vacuum Sampling
Each Procedure Includes; Material Requirements A detailed list of everything you need to take with you when you sample using the procedure. Sampling Procedure Step-by-step instructions detailing exactly how to get a great oil sample. Potential Sources of Interference Things to watch out for when sampling to avoid potential problems with the quality of the sample. Safety Considerations Items to be prepared for to avoid possible harm or injury during sampling. Best Applications for Each Procedure On what types of machines and applications the procedure is applicable. Where it is preferred and it is less desirable. Tips on Sampling Ideas and techniques that you can use before, during and after the sampling process.
Summary: Oil Sampling “Best Practices”
Oil Sampling
Sampling Locations for Oil Analysis Trends Homogeneous Properties
Non-Homogeneous Properties
Viscosity RPVOT AN Spectroscopy for Additives
Moisture Particle Contaminants Wear Debris Spectroscopy for Wear Metals
Applications for Oil Sampling
1524
Ref: JK, MB
In-service Oil Analysis
Options for Oil Sampling
Drain Plug Sampling
Drop Tube Vacuum Pump Sampling
605
Ref: Noria
Effective Vacuum Pump Sampling Use a new sample tube each time Insert sample tube ¼” past bottom face of vacuum pump Sample should not come in contact with vacuum pump Keep vacuum pump in sealed container when not in use Ref: JK, Trico (Image)
Drop-tube Vacuum Sampling of Reservoirs and Tanks
606
Ref: JCF
Tips to Effective Drop Tube Sampling
618
Ref: Noria
Where to Sample Crankcase Oil
335
Ref: JCF
Minimess Sampling Valves – Benefits
612
Ref: Chevron, Exxon
Minimess Sampling – Best Practice
1528
Ref: JK, MB
Push Button Sample Ports Elastomeric Valve For use on engines, compressor, transmission & hydraulics (pressurized systems) Integrated probe (no external probes necessary) Sample while the equipment is running (>0 to 750psi) Reduce the time needed to take samples Less than 1ml (0.04 fl oz) of deadzone volume to purge Port $15 - $20 Ref: JK, CheckFluid
Push Pin Sample Ports Elastomeric Valve For use on engines, compressor, transmission & hydraulics (pressurized systems >0 to 750psi) Typically used on off-highway, mobile and marine equipment Less than 1ml (0.04 fl oz) of deadzone volume to purge Variety of probe options for hand sampling and higher pressure dynamic sampling. Port $15 - $20 Adapter $10 - $15 Ref: JK, CheckFluid
Minimess Static Sampling Tubes
Uses standard minimess style sample port Meant for zero pressure applications Available in Stainless Steel Assembly $40 - $55 (steel)
Ref: JK, CheckFluid (Images)
Minimess Valve Mount Sample Ports Uses standard minimess style sample port Add oil sampling valves while pipe and tubing is pressurized, without shutting down and interrupting plant operation. Install and operate under pressure up to 6000psi Install only on tube, not to be used on schedule 80 & 160 pipe Installation in only a few minutes with no special tools required. No cutting open pipes or special adapters required. Port $150 - $200 Ref: JK, CheckFluid
Factors Influencing Oil Sampling Frequencies
838
Ref: JCF
Sample Valves Comparison
1529
Ref: JK, MB
Live Zone Sampling
47
Ref: JCF
Options for Sampling from Pressurized Lines
603
Ref: Noria
Drain Line Oil Sampling Traps
616
Ref: Schematic Approach
Off-Line Oil Sampling
Pathway Flushing
Minimum Line Flushing Requirements for Oil Sampling
981
Ref: Schematic Approach, DT
Sample Bottle Comparison
44
Ref: JCF
Sample Bottles – Cleanliness
ISO Solid Contaminant Code
Clean Oil Sampling Procedure
Primary and Secondary Sample Ports
Primary Sampling – Wet Sump Circulating Systems
611
Ref: Noria
Primary Sampling – Dry Sump Circulating System
602
Ref: Noria
Sampling Points for a Forced Circulating Lube Oil System with Off-line Filtration
52
Ref: JCF
Sampling Points for a Hydraulic System With Return Line Filter
Six Options for Sampling Splash/Bath-Lubricated Machines
Falk Splash-Lubricated Gearbox – Where Should you Sample?
Replacing the Dipstick with a Sample Tube
Ref: Falk
Sampling Hard-to-Reach Machines
1169
Ref: MB
Microbore Remote Oil Sampling
Microbore Remote Oil Sampling
Can You Find the Correct Sampling Locations?
Can You Find the Correct Sampling Locations?
Machine Retrofits Using Available Ports
Combination Retrofits for Oil Sampling
Hydraulic Oil Sampling
Standard Zero-Pressure Oil Sampling
Medium-Pressure Oil Sampling
Sample Frequency Generator
700
SFG1
Ref: Noria
0.25
700
SFG2
Ref: Noria
0.25
175
Standard Sampling Procedures Procedures included: •Pressurized Line Sampling - High Pressure •Drop Tube Vacuum Sampling •ProbeProbe-On Vacuum Sampling •Portable OffOff-Line Sampling •Pressurized Line Sampling - Low Pressure Ball Valve Sampling •Drain Line Tap Sampling •Pressurized Line Sampling - Low Pressure Minimess Tap Sampling •DrainDrain-Line Vacuum Sampling •Drain Port Sampling •Dedicated OffOff-Line Sampling •Pressurized Line Sampling - Portable Minimess Tap Sampling •Drain Port Vacuum Sampling
Each Procedure Includes; Material Requirements A detailed list of everything you need to take with you when you sample using the procedure. Sampling Procedure Step-by-step instructions detailing exactly how to get a great oil sample. Potential Sources of Interference Things to watch out for when sampling to avoid potential problems with the quality of the sample. Safety Considerations Items to be prepared for to avoid possible harm or injury during sampling. Best Applications for Each Procedure On what types of machines and applications the procedure is applicable. Where it is preferred and it is less desirable. Tips on Sampling Ideas and techniques that you can use before, during and after the sampling process.
Summary: Oil Sampling “Best Practices”
