Lateral guide

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138

VarioFlow plus 1.0 | Lateral guides

Lateral guide

▶▶ Universal use in the aluminum and stainless steel systems ▶▶ Minimal planning effort thanks to clear modular system ▶▶ Easy to clean thanks to ample draining surfaces

25632

Bosch Rexroth AG, R999000402 (2014-04)

 Lateral guides | VarioFlow plus 1.0 139 

1 2 3 4 5 Optimal adaptation to the conveyed goods thanks

6

to versatile combination options

7

Components for lateral guides

140

8 9

Profile rails for lateral guides

142

Lateral guide holder, fixed

146

Lateral guide holder, variable

148

10 11 12 13

Clamping lever

154

14 15 16 17 18 19 20 21 22 23 24



R999000402 (2014-04), Bosch Rexroth AG

140

VarioFlow plus 1.0 | Lateral guides

Components for lateral guides

–– Wide variety of profile rail and holder combinations for individual solutions –– Easy to clean –– Sturdy –– Only one tool required for adjustment –– 10 mm slot interface

25632

Bosch Rexroth AG, R999000402 (2014-04)

 Lateral guides | VarioFlow plus 1.0 141 

1 2 3 4 5 Mounting variants

6 A, B, C A, B, C

A, B, C J

J

7 8

K

9 E, F

M

A, B, C

A, B, C

Z

M

M

R

Z

Z

10 11 12

S

S

Z X

U

Y W

A, B, C D

M

O

Z

A, B, C M

Z R

25633

V

Z

T

T Z

Z U

A: Aluminum profile rail, see p. 142

R: Holder L204, see p. 151

B: HDPE profile rail, see p. 143

S: Holder L134, see p. 151

C: Profile rail 17x17.5, see p. 143

T: Holder L45, see p. 152

D: Profile rail D12, see p. 143

U: Spacer, see p. 152

E: Slide rail, narrow, see p. 143

V: Vertical clamping head D18 L160, see p. 152

F: Slide rail, high, see p. 144

W: Tube D18, see p. 153

J: Holder, fixed, see p. 147

X: Cross piece, see p. 153

K: Spacer plate, see p. 147

Y: Corner piece, see p. 153

M: Clamping head C L100, see p. 150

Z: Plug, see p. 153

O: Clamping head D12 L100, see p. 150 

R999000402 (2014-04), Bosch Rexroth AG

13 14 15 16 17 18 19 20 21 22 23 24

142

VarioFlow plus 1.0 | Lateral guides

Profile rails for lateral guides

–– Profile rails for lateral guiding of transported material –– Suitable for fixed lateral guide holders (p. 146) and variable lateral guide holders (p. 148) –– Various materials and geometries for different applications

D C

B

A

19951

–– Aluminum profile rail for robust lateral guides

A

–– Holder distance: max. 750 mm, less with accumulation pressure

17,3

13,5

26104

19759

Bosch Rexroth AG, R999000402 (2014-04)

Aluminum profile rail A

1 pc

A

20 pcs

Material: Accessories:

L (mm) No. 200 ... 3000 3 842 993 887/L 3000 3 842 538 829

Aluminum; natural, anodized Narrow slide rail (E); high slide rail (F); outer profile connector (G); inner profile connector (H); cap (I); clamping head C L100 (M); clamping head C (N); holder (J); clamping head (L); clamping head (Q)

 Lateral guides | VarioFlow plus 1.0 143 

–– HDPE profile rail for light applications

B

–– Spacer distance: approx. 300 mm

13,5

17,3

HDPE profile rail B

2

L (mm) No. 3000 3 842 538 388

1 pc

Material: Accessories: 26105

1

–– Bendable

HDPE; gray Narrow slide rail (E); high slide rail (F); outer profile connector (G); inner profile connector (H); cap (I); clamping head C L100 (M); clamping head C (N); holder (J); clamping head (L); clamping head (Q)

19760

–– Profile rail 17x17.5 in robust stainless steel version with

C

PE guide for gentle product handling –– Holder distance: max. 750 mm, less with accumulation

17,5

pressure R7 Profile rail 17x17.5

26106

C

1 pc

C

20 pcs

Material: Accessories:

19763

L (mm) No. 200 ... 3000 3 842 994 863/L 3000 3 842 529 850

Steel; stainless / PE; natural Outer profile connector (G); clamping head C L100 (M); holder (J); clamping head (N); holder (J), clamping head (L); clamping head (Q)

–– Holder distance: max. 750 mm, less with accumulation

5 6 7 8 9 10 11 12

14 Profile rail D12 D

1 pc

D

6 pcs

Material: Accessories:

19764

L (mm) No. 200 ... 3000 3 842 993 306/L

16

Steel; stainless Clamping head D12 L100 (O); clamping head D12 (P)

17

–– For gentle product transport and minimum wear to

21,5

HDPE profile rail Slide rail, narrow 2,5

18 19

L (mm)

E

3000

E

3000

Material:

15

3000 3 842 533 841

–– Clip-on slide rail for aluminum or HDPE profile rail

E

19761

13

pressure

ø12

26108

4

–– Profile rail D12 in robust stainless steel version

D

26107

3

ESD

No.

20

3 842 538 209 ESD

3 842 539 340

HDPE; gray ESD: PE-UHMW; conductive, black

21 22 23 24



R999000402 (2014-04), Bosch Rexroth AG

144

VarioFlow plus 1.0 | Lateral guides

–– Clip-on slide rail for aluminum or HDPE profile rail

F

–– Wide guiding surface –– For gentle product transport and minimum wear to 38

HDPE profile rail Slide rail, high 1,5

26109

L (mm) No.

F

3000 3 842 538 389

Material:

HDPE; gray

19762

G

–– Outer profile connector for profile rails in aluminum (A), HDPE (B), and 17x17.5 (C) versions Outer profile connector G

No. 10 3 842 539 613

Material: Scope of delivery:

Steel; stainless Incl. 2x headless setscrews

19765

H

–– Inner profile connector for profile rail in aluminum (A), HDPE (B) Inner profile connector H Material:

No. 10 3 842 539 345

PA; black, conductive

19766

I

–– Cap for aluminum (A) profile rail, HDPE (B) profile rail Cap

No.

I Material:

19766

Bosch Rexroth AG, R999000402 (2014-04)

10 3 842 538 208 PA; black, conductive

 Lateral guides | VarioFlow plus 1.0 145 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24



R999000402 (2014-04), Bosch Rexroth AG

146

VarioFlow plus 1.0 | Lateral guides

Lateral guide holder, fixed 10

–– Holders for lateral guides with fixed installation height and fixed guide width L J 30

30

5

K 25634

38 3,5

J

88

59

40

A (L)

K

5

9 25635

38 0,5

9 25636

Bosch Rexroth AG, R999000402 (2014-04)

J

88

59

40

C (L)

K

5

 Lateral guides | VarioFlow plus 1.0 147 

J

10

38

30

–– Holder, fixed, for profile rail in aluminum (A), HDPE (B), and 17x17.5 (C) –– For fixed guide width –– Spacer plate (K) for guide width enlargement

59

Holder, fixed J

20807

Scope of delivery:

K

10

30

3 842 527 851

Set

Material: 26110

No. PA; black Fastening material: steel; galvanized Incl. clamping head, fastening material

–– Spacer plate for holders, fixed, for guide width enlargement Spacer plate

No.

30

K

10 3 842 527 738 PA; black

4 5 6

8

10

20808

–– Clamping head for on-site construction of supports for

L

11

protruding transported material 12

30

30

ø6,6

16

Clamping head L

Set

Material: Scope of delivery:

26112

3

9

8,4 26111

2

7

5

Material:

1

No. 10 3 842 536 295 PA; black Fastening material: steel; galvanized Incl. fastening material

13 14 15

20809

16 17 18 19 20 21 22 23 24



R999000402 (2014-04), Bosch Rexroth AG

148

VarioFlow plus 1.0 | Lateral guides

Lateral guide holder, variable 10

–– Variable adjustment of the guide height and width thanks to the holders and clamping head –– Easy to clean Note: For lateral guide stability, at least two holders must be connected with a continuous profile rail.

25639

Bosch Rexroth AG, R999000402 (2014-04)

 Lateral guides | VarioFlow plus 1.0 149 

1

System dimensions 135 80

2

8

D O

3

Z

4

R

5

164

5

129

80

6

94

A 59

M

7 8

135

40 48 63 75

D

10

O

A

10

94

11

59

min. 59 max. 187

M

9

12 T

S

13

U

14

V 25640

15

A: Aluminum profile rail, see p. 142 D: Profile rail D12, see p. 143

16

M: Clamping head C L100, see p. 150 O: Clamping head D12 L100, see p. 150

17

R: Holder L204, see p. 151 S: Holder L134, see p. 151

18

T: Holder L45, see p. 152 U: Spacer, see p. 152

19

V: Vertical clamping head D18 L160, see p. 152 Z: Plug, see p. 153

20 21 22 23 24



R999000402 (2014-04), Bosch Rexroth AG

150

VarioFlow plus 1.0 | Lateral guides

–– Clamping head C L100 for supporting aluminum (A), Z

26,4

A, B, C

ø18

M

4

M

30

Clamping head C L100

102

M

Accessories:

Clamping head: PA; black Nut, screw: steel; stainless Plug (Z)

20810

26114

–– Clamping head C for supporting aluminum (A), HDPE 26,4

A, B, C

Z

(B), or 17x17.5 (C) profile rail versions –– In conjunction with tube 18 (W) for constructing longer clamping heads

4

W

30

L

Clamping head C

25

Z

W

ø18

N

No.

N

10 3 842 547 228

Material: 26149

26129

Accessories:

Clamping head: PA; black Nut, screw: steel; stainless Plug (Z) Tube D18 (W)

–– Clamping head D12 L100 for supporting profile rails Z 26,4

D

ø18

O

4

O 30

D12 (D) –– Scaling in mm and inch for simple alignment Clamping head D12 L100

102

O

No. 10 3 842 539 498

Material:

25

Z

Accessories:

Clamping head: PA; black Nut, screw: steel; stainless Plug (Z)

20811

26115

26,4

D

W

Z 4

30

Z

25

W

26151

Bosch Rexroth AG, R999000402 (2014-04)

L

ø18

–– Clamping head D12 for supporting profile rails D12 (D)

P

26150

No. 10 3 842 539 499

Material:

25

Z

HDPE (B), or 17x17.5 (C) profile rail versions –– Scaling in mm and inch for simple alignment

–– In conjunction with tube 18 (W) for constructing longer clamping heads Clamping head D12 P Material: Accessories:

No. 10 3 842 547 227 Clamping head: PA; black Nut, screw: steel; stainless Plug (Z) Tube D18 (W)

 Lateral guides | VarioFlow plus 1.0 151 

–– Clamping head for supporting aluminum (A), HDPE (B),

Q

or stainless steel profile rail versions with PE guide (C) –– Direct mounting on profiles with 10 mm slot 30

Clamping head

25

No.

Q Set

26,5

Material: Scope of delivery:

10 3 842 528 009 Clamping head: PA; black Fastening material: steel; galvanized Incl. fastening material

19783

25641

–– Holder for fastening clamping heads C, C L100, D12, or

18

R

D12 L100

204

–– Various installation heights possible for clamping heads R

ZB 19767

26120

45

76

–– Variable guide widths possible –– Spacer (U) for added enlargement of guide width Holder L204

No.

R

3 842 539 494

Set

ZB T-nut for AL

100 3 842 530 285

ZC T-nut for STS

R

20 3 842 546 706

Material:

PA; black Fastening material: steel; stainless Scope of delivery: Incl. fastening material (except for T-nuts) Required accessories: T-nut for AL or STS Optional accessories: Spacer (U)

ZC

1 2 3 4 5 6 7 8 9 10 11 12 13

R

14 26152

–– Holder for fastening clamping heads C, C L100, D12, or

S

D12 L100

18

–– Various installation heights possible for clamping heads –– Variable guide widths possible 134

S

–– Spacer (U) for added enlargement of guide width

15 16 17 18

45

ZB 19768

26121

76

Holder L134

No.

S

3 842 539 495

Set

ZB T-nut for AL ZC T-nut for STS

S

19

100 3 842 530 285 20 3 842 546 706

PA; black Fastening material: steel; stainless Scope of delivery: Incl. fastening material (except for T-nuts) Required accessories: T-nut for AL or STS Optional accessories: Spacer (U)

20

Material:

ZC

21 22 23

S

24 26153



R999000402 (2014-04), Bosch Rexroth AG

152

VarioFlow plus 1.0 | Lateral guides

–– Holder L45 for fastening vertical clamping heads or

T

tube D18 ø18

–– For infinitely height-adjustable lateral guides

63

45

–– Spacer (U) for enlargement of guide width

45

T

Holder L45

78

T

No. 10 3 842 539 496

Set

ZB T-nut for AL

ZB 19769

26122

100 3 842 530 285

ZC T-nut for STS

20 3 842 546 706

Material:

PA; black Fastening material: steel; stainless Scope of delivery: Incl. fastening material (except for T-nuts) Required accessories: T-nut for AL or STS Optional accessories: Spacer (U)

T ZC

T

26154

–– Spacer for guide width enlargement

U

Spacer U

No. 10 3 842 539 497

Set

ZB T-nut for AL

100 3 842 530 285

ZC T-nut for STS 40

ZB

PA; black Fastening material: steel; stainless Scope of delivery: Incl. fastening material (except for T-nuts) Required accessories: T-nut for AL or STS

U 19770

26123

20 3 842 546 706

Material:

U ZC

U

26155

R

ø18

23,5

–– Vertical clamping head for constructing height-

36

adjustable guides Vertical clamping head D18 L160 207

159

V

R Material: Accessories:

26119

19771

Bosch Rexroth AG, R999000402 (2014-04)

4

Z 18

Z

No. 10 3 842 539 500

PA; black Nut, screw: steel; stainless Plug (Z)

 Lateral guides | VarioFlow plus 1.0 153 

–– Tube D18 for the construction of height-adjustable

W

vertical holders or cross members for upper guides

2

ø18

Tube D18

L (mm) No.

W

W

3000 3 842 539 339

Material: Accessories:

Stainless steel Plug (Z)

5 –– Cross piece for intersecting, perpendicular connections

X

of tubes D18 (W) and clamping heads C L100 (M) or

ø18

26,4

X

21

D12 L100 (O) Cross piece

No. 10 3 842 539 501

26,4

Material: 76

Cross piece: PA; black Nut, screw: steel; stainless

19772

–– Corner piece for end-to-end, perpendicular connections

9

11

D12 L100 (O) 12

46

ø18

of tubes D18 (W) and clamping heads C L100 (M) or

25

46

25

Y

Corner piece

No.

Y

10 3 842 539 505

24,5

Material:

Corner piece: PA; black Nut, screw: steel; stainless

19773

–– Plug for clamping head C L100 (M), clamping head

Z

8

10

Y

26118

6 7

X

X

26117

3 4

19774

26116

1

D12 L100 (O), vertical clamping head D18 L160 (V) or tube D18 (W)

13 14 15 16 17

Plug

No.

Z

10 3 842 539 826

Material:

18

PA; black

19 26113

–– Reducing adapter for supporting round profiles ø12 in

ZA

D18 mountings, e.g. for customer-specific clamping heads Reducing adapter

2

ø1

No.

ZA Material:

20 3 842 539 344 PA; black

20 21 22 23 24

25642



R999000402 (2014-04), Bosch Rexroth AG

154

VarioFlow plus 1.0 | Lateral guides

Clamping lever

–– For easy adjustment of lateral guide holders –– Clamping lever M6x25 for cross piece –– Clamping lever M6x40 for holder

25643

L

7

35

3,5

45

M6 20814

ø10

Bosch Rexroth AG, R999000402 (2014-04)

Clamping lever

L (mm) No.

M6x25

25 3 842 528 540

M6x40

40 3 842 528 539

Material:

Lever: diecast zinc; black polymer coating Screws: steel; galvanized and black chrome-plated

 Lateral guides | VarioFlow plus 1.0 155 

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R999000402 (2014-04), Bosch Rexroth AG