LENNOX
INSTALLATION INSTRUCTIONS 501,861M 12184
Industries/nc.
Litho
ELECTRIC KITS
AND
....
•
UNITS
ACCESSORIES
•
•
•
•
•
"IR;'e;A:I_TION,_,.,. =.,_,., REPLACEMENT
I - SHIPPING
AND PACKING
INSTRUCTIONS KITS
TABLE
LIST KIT
LB53619CB LB-53619CC
LB-53619CD
Relay no. 58C9701 Sticker no. 438D
1 1
Relay no. 58C9901 Sticker no. 439D
LB-53619CF
LB-53619CG
LB 53619CH LB-53619CJ
LB:53619CL
1 + Relay 4
1 1 1 2 1
Sticker no. 442D Relay no. 58C9601 Relay no. t4B0401 Wires Wire nut
1
Sticker 443D
1 1 2
Relay no, 58C980! Relay no. 14B0401 Wires
3 1
Wire nuts Sticker no. 444D
no. no.
no, 448D
2 - Relays no. 1 = Relay no. 4
14B030! 14B0401
Wires
1 - Sticker LB-53619CN
14B0301 14B0501
Wires
1 - Sticker LB-53619CM
14B0401
no. 447D
2 - Relays
no. 449D
1 - Relay no.
Sticker no, 441D
1 Relay no. 58C9601 1 Relay no. 14B0501 2 - Wires
Relay no.
1 - Sticker
1 Relay No. 69C9801 1 Wire nut
LIST
1 - Relay no. 14B0301 1
1 Relay no. 69C990! 1 Wire nut 1 Sticker no. 440D
1 LB 53619CE
PARTS
PARTS LIST 1 1
1 CONT.
NUMBER
LB-53619CK
TABLE 1 KIT NUMBER
FOR RELAY
(LB-53619CA-CN)
See table ! for packing list for kits LB-53169CA-CN.
LB-53619CA
U,S,A.
1 - Sticker
14B0301
no. 450D
II - APPLICATION Tables 2 through
14 indicate
bers to be omitted
diagram designations
and added
and part num-
for each kit and unit,
TABLE 2 LB-53619CA (CAT. NO. 14G91) OMIT UNIT
UNIT
ADD
WIRING
DIAGRAM OEBIGNATION
UNIT PART NUMBER
WIRING
DIAGRAM DESIGNATION
PART NUMBER
CHP8 953 7M CH PB-953-TY CHP8-1353
SG
TIME
CH PB+13_o3+6Y
DELAY
35A3001
RELAY
TIME
DELAY
RELAY
58C9701
H P6-953V-6M H P6 953V-6Y
1 - Relay no. 14B040_ ! - Sticker no, 445D
CB1141-171-! CB_1+21-171
P,-2P,-4P 1P, 2P
HEAT
CB 11-26-171-_P,-2P ECBll 26-171-1T
1 - Relay no. !4B0301 1 - Relay no. 14B0501 1 - Sticker no. 446D
ECB1 ! +41 !71 ES5Q2+161+2P E12Q2 5 1P
Page 1
RELAY #1
HEAT 35A3001
RELAY #1
58C9701
-1T HEAT
RELAY #1
HEAT 48A0501
RELAY
#1
58C97Dt
TABLE 3
TABLE 8
LB-53619CB (CAT. NO. 14G92)
LB-53619CG (CAT. NO, 14G97)
OMIT UNIT
UNIT
ADD
WIRING
UNIT
PAR1
DIAGRAM
DIAGRAM DESIGNAT
UNIT
UNIT
PART
NUMBER
DESIGNATION
OMIT
WIRING
ES502-321-2P
HEAT
ESSQ3 321 2P Et2Q2.q0q E1203-10
RELAY
42A3401
#1
P
I
HEAT
RELAY
ESSQ3/Q5
58C9901
#1
711_2P
ES5Q3iQ4iQ5
781 2P
1P
CS11-11-261-1P,-2P, 4P CB! 1 41=341- I P,-2P,-4P E1204!QS-25qP
CBll-21 261 1P,-2P CBll 21 341-1P_-2P
HEAT
C8 f 1-26-261-1P,-2P,-4P ECB11 26341 1P, 2P, 4P
RELAY
3SA2901
I
HEAT
#1
RELAY #1
58¢9901
RESISTOR HEAT RELAY
#1
42A3501
HEAT
RELAY
#2
42A35,0,I
HEAT
RELAY
i13
4,8A050"I
HEAT
ECB 1141-341
PART NUMBER
P 8 6256 HEAT
RELAY
£1EAT RELAY
RELAY
#4
RESISTOR HEAT RELAY
#1
HEAT
RELAY
#2
HEAT
RELAY
#3
42A3501 42A I 35;0 48A0501
HEAT
RELAY
#4
42A3401
ECB 11-26-341-1T
W,IRING
DIAGRAM | DESIGNATION
NUMBER
DESIGNATION
ESSO2-241=2P
UNIT
PART
DIAGRAM
NUMBER
ON
ADD
WIRING
.58C9901 !4B0401
# #2
P-8-632_I HEAT HEAT
RELAY RELAY
,58C9_01
#I #2
14ROA01
)
TABLE 9
1T
LB-53619CH (CAT, NO. 14G98) TABLE 4
OM_T"--_'-'_"--'TADD UNIT
j
OMIT
ADD
UNIT WIRING_NG'q--
-1
I UNIT WIRING I ........ I
DIAGRAM
t
PART ....................
ATIO
PART N l NUMBER
........ _1 UNIT
WIRI_
DIAGRAM
UNIT IHEAT JHEAT
DIAGRAM
UNiT
WIRTNG_T_
PART I DIAGRAM" I_.P: •
LB-53619CC (CAT. NO. 14G93)
I
RELAY RELAY
IHEA_-RELAY
#I I 46A2701 #2_
#I
.....
TABLE 10 LB-53619CJ (CAT. NO. 14G99) TABLE 5
OM,T ......... IT.]
LB-53619CD (CAT. NO. 14G94) OMIT
ONiT C811
41 601 IP, 2P. 4P
....
"T
UNIT ADD
RELAY
#21 35A2901
TABLE
DIAGRAM
_'_'l
DIAGRAM O,AGRAM HEAT
PART
HEAT E11Q21Q3iQ4-561-3P
HEA
RELAY
#1
48A060,I
E A
#2
48A0501
J
UNIT
UNIT
WIRING
TABLE 11
NUMBER
RESISTOR
E $5Q2/Q3-391-2P ES502/03-471.2P
"--_'_ PART
DIAGRAM DESIGNATION
HEAT
RELAY
#1
HEAT
RELAY
//2
P -8-6256 _HEAT 42A3501
OMIT UNIT
ADD I UNIT
WIRING
tP
HEAT
RELAY
#1
HEAT
RELAY
#2
P -8_6,321 42A3501 • 42A3401
#1
751 3P
58C9601
IHEAT RELAY #2 IHEAT HEAT I
RELAY RELAY
DIAGRAM
NUMBER E11133/Q4/Q5
RELAY
AOD--'---'I PART
_DIAGRAM
PART
DIAGRAM _ DESIGNATION
I" PART
HEATRELAY#2148A0501 IHEAr RF.LAY #_I_4B030,I I HE_[
RELAY
#3]
46A2'701
HEAT
RELAY
#4
48A050 _
RESISTOR E12Q2)Q3/O4/QS.15
D,AGRAMYAH!
•
LB-53619CK (CAT. NO. 15G001
6
LB-53619CE (CAT. NO. 14G95) OMIT
ADD........... I
#1 #2
IHEAT
I
RELAY
LB-53619CL (CAT,
TABLE 7
UNIT
UNIT ADD
OMIT UNIT
PART
D,IAGRAM
NUMBEI
DESIGNATION RESISTOR ESSQ3iQ5-551-2P ESSQ2/Q3104
631 2P
E12Q31 Q4tQ5=204P
t_
UNIT
WIRING
_"'
NO. 15G05)
_
E1104IO5-gA1-3P
NUMBER
ADD PART NUMBER
DESIGNATION
PART
DIAGRAM DESIGNATION
WIRING
DIAGRAM
LB-53619CF (CAT. NO. 14G96) WIRING
.....
TABLE 12
58C96_I 14B0501
OMIT
UNIT
#_114BI)40,I I
......
UNIT
WIRING
PART
DIAGRAM
i
NUMBER I
DESIGNATION
HEAT
RELAY
#1
48A0601
HEAT
RELAY
#2
48A0501
HEAT
RELAY
#1
t4B0301
|
HEAT
RELAY
//3
4_A0601
HEAT
RELAY
#2
,14B0301
I
HEAT
RELAY
#4
4_A050,I
HEAT
RELAY
#3
14B0501
I
HEAT RELAY RELAY
#2 #3
42A3501 _2A2301
RELAY
#I
,14B0301
I
HEAl" HEAT
HEAT HEAT
RELAY RELAY
#2 #3
HEAT
RELAY
#4
42A340_ 1 _
14BD301 14B0501 _._
P 8-625_
HEAT
RELAY
#1
42A350,I
HEAT
RELAY
#1
58C9601
HEAT
RELAY
#2
42A350,I
HEAT
RELAY
#2
14B0401
HEAT
RELAY
#3
48A0501
RESISTOR HEAT RELAY
#1
P-8-6321 42A3501
HEAT
RELAY
#2
42A3501
HEAT
RELAY
#3
4_A0501
EC H9-46 I65 783-2G EC H9-46 t65-943=2G ECH9-46/65*1133
HEAT HEAT
RELAY RELAY
#1 #2
58C9601 14B0401
Page 2
2G
I I
TABLE 13
TABLE 14
LB- gCN CCAT NO.5Q07
LB-53619CM (CAT_.N,_Q_15G06) OMIT UNIT
UNIT
DIAGRAM
Et 1Q.5-! 1233L
ES5Q3/Q5
861-2P
ES5Q3/Q4/Q5-941-2P ESSQ5
1021/1101
2P
ES5QS-943/1023/1103-2L
UNIT WIRING DIAGRAM
PART NUMBER
DESIGNATION
E1 IQ5-1121-3P
:
ADD
WIRING
HEAT
RELAY
#2
48A0501
HEAT
RELAY
#1
14B0301
HEAT
RELAY
#3
48A0401
HEAr
RELAY
#2
1480301
HEAT
RELAY
#4
48A0501
HEAT
RELAY
#3
1480401
HEAT
RELAY
#5
42A3401
HEAT
RELAY
#1
48A0601
HEAT
RELAY
#2
48A0_
HEAT HEAT
RELAY RELAY
#3 #4
48A0401 48A0501
HEAT
RELAY
#5
WIRING
I
....
I UNIT
ADD°
WtR_-I
PART
NUMBER
DESIGNATION
UNIT
/ O,AORX'M-IJ,'. O,AORX ..I -IN. ".%.l
PART
Ill - INSTALLATION 1
HEAT
RELAY
#1
1480301
HEAT
RELAY
#2
14_0301
HEAT
RELAY
#3
1480401
The following illustrations show the wiring of replacement relays. The circled numbers next to each replacement relay terminal represent corresponding TDS-3 relay terminals. For example, in the first illustration (LB-53619CA) the wire connected to terminal
.............................
M2 of the replacement retay was removed from terminal 4 of TDS-3 heat relay #1. After installing and wiring replacement relay(s), be sure to affix the terminal designation sticker (provided) in a readily visible location.
L B-53619CA
LB-53619CB
HEATER
*From
TDS-3
heat
relay
#1.
Page 3
LB-53619CC
LB-53619CD
HEATERII
HEATER
NOTEhats
Remove
2
*From
TDS-3
heat
relay
#1.
"From
TDS*3
heat
relay #1.
tFrom
TDS-3
heat
relay
#2.
tFrom
TDS*3
heat
relay
terminals
7 and 9 of TDS-3
from
heat relay
ends of wires
connected
#1 and tie together
to termi-
with
wire
NOTE
nut.
nals
Remove
terminals
7 and 9 of TDS-3
from
heat relay
ends
of wires
NOTE. I - Wire side)
HEAT RELAY #2
Add
"From
TDS-3
tFrom
TDS
the fo/towmg
#3 connecting terminals
relay
#1.
relny
#2.
wires:
HEATER-I
of replacement
2 - Wire #4 connecting terminals
heat 3 heat
HEATER-I
of replacement
heat
(right heat
side) relay
and HEATER-2
(left side) and HEATER-2 relay
Page 4
# f,
(riqht
# 1. (left side)
connected
# 1 and tie together
LB-53619CE HEAT RELAY #1
#2.
with
to termiwire
nut.
LB-53619CF
HEAT RELAY #1
NOTE-
Make
7
wire
Add side)
2 - Add 3
wire
*From
TDS-3
heat
relay
tFrom ,From
TDS-3 TDS-3
heat heat
relay #2. retay #3.
the following #3 connecting
terminals
of replacement
#4 connecting
heat
relay//2
HEAT RELAY #1
NOTE-
Make
the following
I - Connect
HEATER-I
replacement 2 - Connect ment
heat
relay
and
#I using
wire
#I using
wires connected
wire
relay #1.
7 (left side) and FlEA TER-2 (left
heat relay connected
and tie together
#1. to terminals
using
wire
HEATER-2
*From
TDS-3
heat
relay
#7.
tFrom
TDS-3
heat
relay
#2.
oFrom
TDS-3
heat
relay
#3.
e From
TDS-3
heat
relay
#4.
side)
of
terminal
ends of wires
heat relay #3 and tie together
#3.
of wires together 5 - Remove
7 and 9 of TDS-3 heat relay #2.
connected
minal
to terminal
and tie together
5 of TDS-3
relay
connected
using
using wire nut. terminal ends of wires
heat relay//4
Page 5
of
HEAT RELAY #2
4 - Remove (right
7and9
nut.
LB-53619CG
#4.
to terminals
I (right side) and FlEA TER-2 (dght
HEATER-
changes:
side)
#1.
changes: heat
NEA TER- l (left side) and HEA TER-2 (left side) of replace-
heat relay
3 - Remove
winhg
(right
wiring HEATER-
side) terminals of replacement Remove termioalends of wires TDS-3
HEAT RELAY #2
4 of
TDS-3
connected using
to terminal
3 of TDS=3
wire nut. Rome ve terminal
wire
heat
to terminal nut. Move
#4 to 1145 of replacement
ends
relay #3 and tie 6 of TDS-3
wire relay//I.
from
ter-
LB-53619CH
HEATEfl
®
2
_From
TDS-3
heat relay
#1.
tFrom
TDS-3
heat
#2.
LB-53619CJ
HEAT RELAY #1
HEATER
re!ay
HEAT RELAY #2
2
*From
TDS 3 heat relay
#1.
tFrom
TDS_3
#2.
eFrom
heat relay
TDS 3 heat
Page 6
relay
#3.
LB-53619CK
HEAT RELAY #1
HEATER
HEAT RELAY #2
2
*From
TDS-3
heat
relay
#1,
tFrom
TDS-3
heat
relay
#2,
*From
TDS-3
heat
relay
#3.
OFrom
TDS 3 heat
Page 7
relay
#4.
LB-53619CL HEAT
RELAY
#1
HEAT
RELAY
HEATER
NO FE
Cot_=ect
of repla_,ement
*From
TDS
3 heat
relay
#1,
[F_om
TDS
3 heat
relay
#2.
*Frarr_
TDS
3 heat
relay
#3.
o Frem
TDS
3 heat
relay #4,
L iFrom
TDS
3 heat
relay
M7 ter_ma/
of replacement
relay #3 and connect
#2 to M2 ter/_1)_al of replacement
#5.
relay #2 to M7 term;_Tal
M2 terminal
of replacement
relay #3 u$1t_g black
HEAT RELAY #3
relay
wtres provided.
E11Q4/Q5-941-3P
Page 8
APPLICATION
#2
LB-53619CL
HEATER2
NOTE-
Make
"From
TDS
3 heat
relay
#7,
tFrom
TDS-3
heat
relay
#2.
*From
TDS-3
heat
relay
#3.
QFrom
TDS-3
heat
relay
the following
wiring
changes:
#4.
I - Connect M1 terminal of replacement relay #2 to MI terminal of replacement relay #3 and connect M2 terminal of replacement relay #2 to M2 terminal 2 - Connect minals
heater
of replacement terminals
of replacement
relay #3 using black wires provided.
of replacement relay
_
#2 using
HEATER
relay #3 to HEA TER-2 teryellow
ECH9-46/65-783-2Go
wires
provided.
ECH9-46/65-943-2G
and ECH9-46/65-1133-2G
Page 9
APPLICATION
LB-53619CM
HEATER
2
HEATER
_HEATER
NOTE1
Make
Connect
"From
TDS-3
tFrom
TDS-3
heat relay #2,
EFrom
TDS-3
heat
relay
#3.
• From
TDS-3
heat
relay
#4.
_From
TDSo3
heat
relay
#5.
the following terminal
replacement
terminals m kit.
wiring
relay #3 and connect
of replacement
1EATER
changes."
M1 of replacement
HEA TER-2 terminals
1
heat relay #1,
#2 to termlnat M2 of replacement provided in kit. 2 - Connect
2
relay
terminaI
#2 to terminal
relay #3 using
of replacement
relay #3 using
MI
M2 of replacement
of
relay
the two black wires
relay #3 to FtEA TER- 1
two yellow
wires
provided
Page 10
LB-53619CN
*From
TDS-3
tFrom
TDS
hea_ relay 3 heat
Page 11
relay
#1. #2.