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LENNOX

INSTALLATION INSTRUCTIONS 501,861M 12184

Industries/nc.

Litho

ELECTRIC KITS

AND

....



UNITS

ACCESSORIES











"IR;'e;A:I_TION,_,.,. =.,_,., REPLACEMENT

I - SHIPPING

AND PACKING

INSTRUCTIONS KITS

TABLE

LIST KIT

LB53619CB LB-53619CC

LB-53619CD

Relay no. 58C9701 Sticker no. 438D

1 1

Relay no. 58C9901 Sticker no. 439D

LB-53619CF

LB-53619CG

LB 53619CH LB-53619CJ

LB:53619CL

1 + Relay 4

1 1 1 2 1

Sticker no. 442D Relay no. 58C9601 Relay no. t4B0401 Wires Wire nut

1

Sticker 443D

1 1 2

Relay no, 58C980! Relay no. 14B0401 Wires

3 1

Wire nuts Sticker no. 444D

no. no.

no, 448D

2 - Relays no. 1 = Relay no. 4

14B030! 14B0401

Wires

1 - Sticker LB-53619CN

14B0301 14B0501

Wires

1 - Sticker LB-53619CM

14B0401

no. 447D

2 - Relays

no. 449D

1 - Relay no.

Sticker no, 441D

1 Relay no. 58C9601 1 Relay no. 14B0501 2 - Wires

Relay no.

1 - Sticker

1 Relay No. 69C9801 1 Wire nut

LIST

1 - Relay no. 14B0301 1

1 Relay no. 69C990! 1 Wire nut 1 Sticker no. 440D

1 LB 53619CE

PARTS

PARTS LIST 1 1

1 CONT.

NUMBER

LB-53619CK

TABLE 1 KIT NUMBER

FOR RELAY

(LB-53619CA-CN)

See table ! for packing list for kits LB-53169CA-CN.

LB-53619CA

U,S,A.

1 - Sticker

14B0301

no. 450D

II - APPLICATION Tables 2 through

14 indicate

bers to be omitted

diagram designations

and added

and part num-

for each kit and unit,

TABLE 2 LB-53619CA (CAT. NO. 14G91) OMIT UNIT

UNIT

ADD

WIRING

DIAGRAM OEBIGNATION

UNIT PART NUMBER

WIRING

DIAGRAM DESIGNATION

PART NUMBER

CHP8 953 7M CH PB-953-TY CHP8-1353

SG

TIME

CH PB+13_o3+6Y

DELAY

35A3001

RELAY

TIME

DELAY

RELAY

58C9701

H P6-953V-6M H P6 953V-6Y

1 - Relay no. 14B040_ ! - Sticker no, 445D

CB1141-171-! CB_1+21-171

P,-2P,-4P 1P, 2P

HEAT

CB 11-26-171-_P,-2P ECBll 26-171-1T

1 - Relay no. !4B0301 1 - Relay no. 14B0501 1 - Sticker no. 446D

ECB1 ! +41 !71 ES5Q2+161+2P E12Q2 5 1P

Page 1

RELAY #1

HEAT 35A3001

RELAY #1

58C9701

-1T HEAT

RELAY #1

HEAT 48A0501

RELAY

#1

58C97Dt

TABLE 3

TABLE 8

LB-53619CB (CAT. NO. 14G92)

LB-53619CG (CAT. NO, 14G97)

OMIT UNIT

UNIT

ADD

WIRING

UNIT

PAR1

DIAGRAM

DIAGRAM DESIGNAT

UNIT

UNIT

PART

NUMBER

DESIGNATION

OMIT

WIRING

ES502-321-2P

HEAT

ESSQ3 321 2P Et2Q2.q0q E1203-10

RELAY

42A3401

#1

P

I

HEAT

RELAY

ESSQ3/Q5

58C9901

#1

711_2P

ES5Q3iQ4iQ5

781 2P

1P

CS11-11-261-1P,-2P, 4P CB! 1 41=341- I P,-2P,-4P E1204!QS-25qP

CBll-21 261 1P,-2P CBll 21 341-1P_-2P

HEAT

C8 f 1-26-261-1P,-2P,-4P ECB11 26341 1P, 2P, 4P

RELAY

3SA2901

I

HEAT

#1

RELAY #1

58¢9901

RESISTOR HEAT RELAY

#1

42A3501

HEAT

RELAY

#2

42A35,0,I

HEAT

RELAY

i13

4,8A050"I

HEAT

ECB 1141-341

PART NUMBER

P 8 6256 HEAT

RELAY

£1EAT RELAY

RELAY

#4

RESISTOR HEAT RELAY

#1

HEAT

RELAY

#2

HEAT

RELAY

#3

42A3501 42A I 35;0 48A0501

HEAT

RELAY

#4

42A3401

ECB 11-26-341-1T

W,IRING

DIAGRAM | DESIGNATION

NUMBER

DESIGNATION

ESSO2-241=2P

UNIT

PART

DIAGRAM

NUMBER

ON

ADD

WIRING

.58C9901 !4B0401

# #2

P-8-632_I HEAT HEAT

RELAY RELAY

,58C9_01

#I #2

14ROA01

)

TABLE 9

1T

LB-53619CH (CAT, NO. 14G98) TABLE 4

OM_T"--_'-'_"--'TADD UNIT

j

OMIT

ADD

UNIT WIRING_NG'q--

-1

I UNIT WIRING I ........ I

DIAGRAM

t

PART ....................

ATIO

PART N l NUMBER

........ _1 UNIT

WIRI_

DIAGRAM

UNIT IHEAT JHEAT

DIAGRAM

UNiT

WIRTNG_T_

PART I DIAGRAM" I_.P: •

LB-53619CC (CAT. NO. 14G93)

I

RELAY RELAY

IHEA_-RELAY

#I I 46A2701 #2_

#I

.....

TABLE 10 LB-53619CJ (CAT. NO. 14G99) TABLE 5

OM,T ......... IT.]

LB-53619CD (CAT. NO. 14G94) OMIT

ONiT C811

41 601 IP, 2P. 4P

....

"T

UNIT ADD

RELAY

#21 35A2901

TABLE

DIAGRAM

_'_'l

DIAGRAM O,AGRAM HEAT

PART

HEAT E11Q21Q3iQ4-561-3P

HEA

RELAY

#1

48A060,I

E A

#2

48A0501

J

UNIT

UNIT

WIRING

TABLE 11

NUMBER

RESISTOR

E $5Q2/Q3-391-2P ES502/03-471.2P

"--_'_ PART

DIAGRAM DESIGNATION

HEAT

RELAY

#1

HEAT

RELAY

//2

P -8-6256 _HEAT 42A3501

OMIT UNIT

ADD I UNIT

WIRING

tP

HEAT

RELAY

#1

HEAT

RELAY

#2

P -8_6,321 42A3501 • 42A3401

#1

751 3P

58C9601

IHEAT RELAY #2 IHEAT HEAT I

RELAY RELAY

DIAGRAM

NUMBER E11133/Q4/Q5

RELAY

AOD--'---'I PART

_DIAGRAM

PART

DIAGRAM _ DESIGNATION

I" PART

HEATRELAY#2148A0501 IHEAr RF.LAY #_I_4B030,I I HE_[

RELAY

#3]

46A2'701

HEAT

RELAY

#4

48A050 _

RESISTOR E12Q2)Q3/O4/QS.15

D,AGRAMYAH!



LB-53619CK (CAT. NO. 15G001

6

LB-53619CE (CAT. NO. 14G95) OMIT

ADD........... I

#1 #2

IHEAT

I

RELAY

LB-53619CL (CAT,

TABLE 7

UNIT

UNIT ADD

OMIT UNIT

PART

D,IAGRAM

NUMBEI

DESIGNATION RESISTOR ESSQ3iQ5-551-2P ESSQ2/Q3104

631 2P

E12Q31 Q4tQ5=204P

t_

UNIT

WIRING

_"'

NO. 15G05)

_

E1104IO5-gA1-3P

NUMBER

ADD PART NUMBER

DESIGNATION

PART

DIAGRAM DESIGNATION

WIRING

DIAGRAM

LB-53619CF (CAT. NO. 14G96) WIRING

.....

TABLE 12

58C96_I 14B0501

OMIT

UNIT

#_114BI)40,I I

......

UNIT

WIRING

PART

DIAGRAM

i

NUMBER I

DESIGNATION

HEAT

RELAY

#1

48A0601

HEAT

RELAY

#2

48A0501

HEAT

RELAY

#1

t4B0301

|

HEAT

RELAY

//3

4_A0601

HEAT

RELAY

#2

,14B0301

I

HEAT

RELAY

#4

4_A050,I

HEAT

RELAY

#3

14B0501

I

HEAT RELAY RELAY

#2 #3

42A3501 _2A2301

RELAY

#I

,14B0301

I

HEAl" HEAT

HEAT HEAT

RELAY RELAY

#2 #3

HEAT

RELAY

#4

42A340_ 1 _

14BD301 14B0501 _._

P 8-625_

HEAT

RELAY

#1

42A350,I

HEAT

RELAY

#1

58C9601

HEAT

RELAY

#2

42A350,I

HEAT

RELAY

#2

14B0401

HEAT

RELAY

#3

48A0501

RESISTOR HEAT RELAY

#1

P-8-6321 42A3501

HEAT

RELAY

#2

42A3501

HEAT

RELAY

#3

4_A0501

EC H9-46 I65 783-2G EC H9-46 t65-943=2G ECH9-46/65*1133

HEAT HEAT

RELAY RELAY

#1 #2

58C9601 14B0401

Page 2

2G

I I

TABLE 13

TABLE 14

LB- gCN CCAT NO.5Q07

LB-53619CM (CAT_.N,_Q_15G06) OMIT UNIT

UNIT

DIAGRAM

Et 1Q.5-! 1233L

ES5Q3/Q5

861-2P

ES5Q3/Q4/Q5-941-2P ESSQ5

1021/1101

2P

ES5QS-943/1023/1103-2L

UNIT WIRING DIAGRAM

PART NUMBER

DESIGNATION

E1 IQ5-1121-3P

:

ADD

WIRING

HEAT

RELAY

#2

48A0501

HEAT

RELAY

#1

14B0301

HEAT

RELAY

#3

48A0401

HEAr

RELAY

#2

1480301

HEAT

RELAY

#4

48A0501

HEAT

RELAY

#3

1480401

HEAT

RELAY

#5

42A3401

HEAT

RELAY

#1

48A0601

HEAT

RELAY

#2

48A0_

HEAT HEAT

RELAY RELAY

#3 #4

48A0401 48A0501

HEAT

RELAY

#5

WIRING

I

....

I UNIT

ADD°

WtR_-I

PART

NUMBER

DESIGNATION

UNIT

/ O,AORX'M-IJ,'. O,AORX ..I -IN. ".%.l

PART

Ill - INSTALLATION 1

HEAT

RELAY

#1

1480301

HEAT

RELAY

#2

14_0301

HEAT

RELAY

#3

1480401

The following illustrations show the wiring of replacement relays. The circled numbers next to each replacement relay terminal represent corresponding TDS-3 relay terminals. For example, in the first illustration (LB-53619CA) the wire connected to terminal

.............................

M2 of the replacement retay was removed from terminal 4 of TDS-3 heat relay #1. After installing and wiring replacement relay(s), be sure to affix the terminal designation sticker (provided) in a readily visible location.

L B-53619CA

LB-53619CB

HEATER

*From

TDS-3

heat

relay

#1.

Page 3

LB-53619CC

LB-53619CD

HEATERII

HEATER

NOTEhats

Remove

2

*From

TDS-3

heat

relay

#1.

"From

TDS*3

heat

relay #1.

tFrom

TDS-3

heat

relay

#2.

tFrom

TDS*3

heat

relay

terminals

7 and 9 of TDS-3

from

heat relay

ends of wires

connected

#1 and tie together

to termi-

with

wire

NOTE

nut.

nals

Remove

terminals

7 and 9 of TDS-3

from

heat relay

ends

of wires

NOTE. I - Wire side)

HEAT RELAY #2

Add

"From

TDS-3

tFrom

TDS

the fo/towmg

#3 connecting terminals

relay

#1.

relny

#2.

wires:

HEATER-I

of replacement

2 - Wire #4 connecting terminals

heat 3 heat

HEATER-I

of replacement

heat

(right heat

side) relay

and HEATER-2

(left side) and HEATER-2 relay

Page 4

# f,

(riqht

# 1. (left side)

connected

# 1 and tie together

LB-53619CE HEAT RELAY #1

#2.

with

to termiwire

nut.

LB-53619CF

HEAT RELAY #1

NOTE-

Make

7

wire

Add side)

2 - Add 3

wire

*From

TDS-3

heat

relay

tFrom ,From

TDS-3 TDS-3

heat heat

relay #2. retay #3.

the following #3 connecting

terminals

of replacement

#4 connecting

heat

relay//2

HEAT RELAY #1

NOTE-

Make

the following

I - Connect

HEATER-I

replacement 2 - Connect ment

heat

relay

and

#I using

wire

#I using

wires connected

wire

relay #1.

7 (left side) and FlEA TER-2 (left

heat relay connected

and tie together

#1. to terminals

using

wire

HEATER-2

*From

TDS-3

heat

relay

#7.

tFrom

TDS-3

heat

relay

#2.

oFrom

TDS-3

heat

relay

#3.

e From

TDS-3

heat

relay

#4.

side)

of

terminal

ends of wires

heat relay #3 and tie together

#3.

of wires together 5 - Remove

7 and 9 of TDS-3 heat relay #2.

connected

minal

to terminal

and tie together

5 of TDS-3

relay

connected

using

using wire nut. terminal ends of wires

heat relay//4

Page 5

of

HEAT RELAY #2

4 - Remove (right

7and9

nut.

LB-53619CG

#4.

to terminals

I (right side) and FlEA TER-2 (dght

HEATER-

changes:

side)

#1.

changes: heat

NEA TER- l (left side) and HEA TER-2 (left side) of replace-

heat relay

3 - Remove

winhg

(right

wiring HEATER-

side) terminals of replacement Remove termioalends of wires TDS-3

HEAT RELAY #2

4 of

TDS-3

connected using

to terminal

3 of TDS=3

wire nut. Rome ve terminal

wire

heat

to terminal nut. Move

#4 to 1145 of replacement

ends

relay #3 and tie 6 of TDS-3

wire relay//I.

from

ter-

LB-53619CH

HEATEfl

®

2

_From

TDS-3

heat relay

#1.

tFrom

TDS-3

heat

#2.

LB-53619CJ

HEAT RELAY #1

HEATER

re!ay

HEAT RELAY #2

2

*From

TDS 3 heat relay

#1.

tFrom

TDS_3

#2.

eFrom

heat relay

TDS 3 heat

Page 6

relay

#3.

LB-53619CK

HEAT RELAY #1

HEATER

HEAT RELAY #2

2

*From

TDS-3

heat

relay

#1,

tFrom

TDS-3

heat

relay

#2,

*From

TDS-3

heat

relay

#3.

OFrom

TDS 3 heat

Page 7

relay

#4.

LB-53619CL HEAT

RELAY

#1

HEAT

RELAY

HEATER

NO FE

Cot_=ect

of repla_,ement

*From

TDS

3 heat

relay

#1,

[F_om

TDS

3 heat

relay

#2.

*Frarr_

TDS

3 heat

relay

#3.

o Frem

TDS

3 heat

relay #4,

L iFrom

TDS

3 heat

relay

M7 ter_ma/

of replacement

relay #3 and connect

#2 to M2 ter/_1)_al of replacement

#5.

relay #2 to M7 term;_Tal

M2 terminal

of replacement

relay #3 u$1t_g black

HEAT RELAY #3

relay

wtres provided.

E11Q4/Q5-941-3P

Page 8

APPLICATION

#2

LB-53619CL

HEATER2

NOTE-

Make

"From

TDS

3 heat

relay

#7,

tFrom

TDS-3

heat

relay

#2.

*From

TDS-3

heat

relay

#3.

QFrom

TDS-3

heat

relay

the following

wiring

changes:

#4.

I - Connect M1 terminal of replacement relay #2 to MI terminal of replacement relay #3 and connect M2 terminal of replacement relay #2 to M2 terminal 2 - Connect minals

heater

of replacement terminals

of replacement

relay #3 using black wires provided.

of replacement relay

_

#2 using

HEATER

relay #3 to HEA TER-2 teryellow

ECH9-46/65-783-2Go

wires

provided.

ECH9-46/65-943-2G

and ECH9-46/65-1133-2G

Page 9

APPLICATION

LB-53619CM

HEATER

2

HEATER

_HEATER

NOTE1

Make

Connect

"From

TDS-3

tFrom

TDS-3

heat relay #2,

EFrom

TDS-3

heat

relay

#3.

• From

TDS-3

heat

relay

#4.

_From

TDSo3

heat

relay

#5.

the following terminal

replacement

terminals m kit.

wiring

relay #3 and connect

of replacement

1EATER

changes."

M1 of replacement

HEA TER-2 terminals

1

heat relay #1,

#2 to termlnat M2 of replacement provided in kit. 2 - Connect

2

relay

terminaI

#2 to terminal

relay #3 using

of replacement

relay #3 using

MI

M2 of replacement

of

relay

the two black wires

relay #3 to FtEA TER- 1

two yellow

wires

provided

Page 10

LB-53619CN

*From

TDS-3

tFrom

TDS

hea_ relay 3 heat

Page 11

relay

#1. #2.