Matthews Software & Inspection Solutions for OEE and Lean Ross Shaw - June 2012
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Agenda • Matthews Overview • iDSnet Packaging Management Software • iQVision + iDSnet • iDSnet Manager for OEE reporting
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Our Business • Core Business: Product Identification Solutions • Complete Coding & Labelling range • Provider of Turnkey Solutions • In-house Software Development Team • Australian Owned • Over 35+ years in Australia • Strategic Alliance Partners with GS1 Australia • Large install base Nationally in FMCG • National Sales and Service Teams ( VIC Head Office)
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Product Identification requirements • Primary labelling (branding), marking for product traceability through the supply chain (barcodes), legal requirements (use by dates) • Wide range of technologies from inkjet to laser and labelling.
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Packaging Floor Issues • Inefficient code management practices • Coding errors: rework, wastage or recall • Multiple platforms: different interfaces, multiple messages, multiple
Production floor:
operators • SSCC Label printing separate process • No central point of control • Poor in-line quality control
• Increasing requirements for product trace-ability • Lack of overall plant visibility
Production Office:
• Poor connectivity from plant up to MRP/ERP systems • Poor automated production reporting • Poor automated fault reporting
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© Matthews Australasia 2012
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© Matthews Australasia 2012
Vision inspection systems Application of camera and computer technologies to provide automatic inspection, process control and robot guidance in manufacturing and industrial applications.
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Application – Cap position
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Application – Carton fill
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Application – Label inspection
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Lean and OEE requirements
OEE is a global best practice measure to monitor and improve the effectiveness of manufacturing processes
“You cannot manage what you cannot measure."Bill Hewlett, Co-founder of Hewlett-Packard
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Why the drive for Lean and OEE focus OEE = Availability x Performance x Quality Availability = Uptime of equipment Actual running time/Planned running time Performance = Machine production Actual production/Potential production Quality = finished product Good units/Produced units
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Packaging Management Software
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iDSnet Manager LIVE Dashboards of production efficiencies and downtime recording options. Provides Supervisors and Managers with instant view of the status and performance of each connected line.
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Production Counts
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Downtime Reporting
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Efficiency Reporting
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Live Scoreboards
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Availability
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Line Down Time
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Quality Analysis
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Reject Analysis
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Line Efficiency Charts
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Thank you To get in touch with Matthews Australasia Call: 1300 CODING Email:
[email protected] © Matthews Australasia 2012