Mark Dingley Matthews Presentation

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Matthews Software & Inspection Solutions for OEE and Lean Ross Shaw - June 2012

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Agenda • Matthews Overview • iDSnet Packaging Management Software • iQVision + iDSnet • iDSnet Manager for OEE reporting

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Our Business • Core Business: Product Identification Solutions • Complete Coding & Labelling range • Provider of Turnkey Solutions • In-house Software Development Team • Australian Owned • Over 35+ years in Australia • Strategic Alliance Partners with GS1 Australia • Large install base Nationally in FMCG • National Sales and Service Teams ( VIC Head Office)

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Product Identification requirements • Primary labelling (branding), marking for product traceability through the supply chain (barcodes), legal requirements (use by dates) • Wide range of technologies from inkjet to laser and labelling.

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Packaging Floor Issues • Inefficient code management practices • Coding errors: rework, wastage or recall • Multiple platforms: different interfaces, multiple messages, multiple

Production floor:

operators • SSCC Label printing separate process • No central point of control • Poor in-line quality control

• Increasing requirements for product trace-ability • Lack of overall plant visibility

Production Office:

• Poor connectivity from plant up to MRP/ERP systems • Poor automated production reporting • Poor automated fault reporting

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Vision inspection systems Application of camera and computer technologies to provide automatic inspection, process control and robot guidance in manufacturing and industrial applications.

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Application – Cap position

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Application – Carton fill

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Application – Label inspection

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Lean and OEE requirements

OEE is a global best practice measure to monitor and improve the effectiveness of manufacturing processes

“You cannot manage what you cannot measure."Bill Hewlett, Co-founder of Hewlett-Packard

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Why the drive for Lean and OEE focus OEE = Availability x Performance x Quality Availability = Uptime of equipment Actual running time/Planned running time Performance = Machine production Actual production/Potential production Quality = finished product Good units/Produced units

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Packaging Management Software

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iDSnet Manager LIVE Dashboards of production efficiencies and downtime recording options. Provides Supervisors and Managers with instant view of the status and performance of each connected line.

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Production Counts

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Downtime Reporting

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Efficiency Reporting

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Live Scoreboards

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Availability

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Line Down Time

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Quality Analysis

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Reject Analysis

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Line Efficiency Charts

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Thank you To get in touch with Matthews Australasia Call: 1300 CODING Email: [email protected]

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