Master Series - Garland Canada
Master Series Gas XPress Grill Parts List Models, Non-CE & CE Versions: XG24 XG36
Document Number: G_GHD_PL_XPRESS_XG24ANDXG36 (rev 3 updated: 11/16)
Cooking Zone Designation The Xpress Grill is a cooking device with two or three independently controlled cooking areas called zones. Each zone can be configured with an upper grill cooking surface (a platen) for double sided cooking. RIGHT ZONE
LEFT ZONE
CENTER ZONE LEFT ZONE
24” Wide Xpress Grill (Two Zones)
36” Wide Xpress Grill (Three Zones)
Rating Plate Location The Rating Plate is affixed to the exterior of the Right Body Panel.
Serial# - Year/Month Information The serial number is 13 Digits long and is stamped on the rating plate. See "Rating Plate Location". 10
05
1001
00668 Sequential Number Factory Code Month Year
Page 2
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
RIGHT ZONE
Reading the Model Number The model configuration code can be found on the unit's rating plate. See "Rating Plate Location". Gas Xpress Grill Standard Models: XG24-F XG24-1L XG24-1R XG24 XG36-1L XG36-1C XG36-1R XG36-F XG36-2L XG36-2R XG36 Sonic Chain Xpress Grill Models: XG362S-L (Two Platens) XG36S (Three Platens) X
G
24
-
1
L Platen(s) on Left or Right or Center 1 (One Platen Only) or 2 (Two Platens Only) or F (No Platens) Size: 24 (24” Wide) or 36 (36” Wide) Fuel Type: Gas Master Series Xpress Grill
Table of Contents Cooking Zone Designation / Rating Plate Location / Serial# Information . . . . . . . . . . . . . . . . . . . . . . . . 2 Reading the Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Components & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Actuator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Platen Components & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Burner & Flue Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Gas Tubings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Grill Bracket Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Heat Sink Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Accessories & Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 List of Wire Harnesses & Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 List of Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Critical & Recommended Stock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 3
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (1 of 3) 9 10
Platen Asm see page 14 2
17
14
11 15
12
7
13
16
7 8
27
28
21 22 24
3 Burner & Flue Asm see page 18
23
26
18 20
19, 19A
25
Grill Bracket Asm see page 22 4
6 1 Actuator Asm see page 12 5 Heat Sink Asm see page 24 Page 4
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
XG Exploded View-1
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (2 of 3)
48
47 51 OR
57
50
55
52
54 48
66 53
62
63
56
65 (XG36)
64 (XG24)
59
33 (XG36)
29 61
30
46
58 60
32 (XG24) 44 29
45
45
30
43
37 35
40 34
42
38 41
36
39 40
Main Gas Inlet Components UP TO 26-JULY-2010 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
XG Exploded View-2
Page 5
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (3 of 3)
77
75 74
78
73 80
70
72 71
69 68 67
73 74 84 75
With Notch 72
82
79 OR
83 82
83
No Notch
76 78 XG Exploded View-3
Page 6
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions) QTY ITEM
PART #
DESCRIPTION XG24 XG36
1
Actuator Assembly (see page 12)
1 / Platen
2
Platen Assembly (see page 14)
1 / Platen
3
Burner & Flue Assembly (see page 18)
2
3
4
Grill Bracket Assembly (see page 22)
1
1
5
Heat Sink Assembly (see page 24) Plug & Cord Asm - NEMA 15-50 Plug (Sonic ONLY, non-CE) Plug & Cord Asm - 10.5FT, 16A Plug, 4mm Cord, Strain Relief, Dome Nut (CE) Plug & Cord Asm - 10.5FT, 32A Plug, 6mm Cord, Strain Relief, Dome Nut (CE) Seal Cap Bracket (Left) Seal Cap Bracket (Right) 8/32 x 1” Machine Screw #8-32 O-Ring, Black Seal Cap SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot O-Ring Seal Cap, Xpress Arm Pivot Block Assembly Arm Pivot Block Cam Follower Jam Nut Grill Plate Thermocouple Actuator Base Brace 1/4" - 20 x 2-1/4” Shoulder Bolt 1/4" Split Lock Washer 1/4 x 3/4 Flat Washer, Stl, ZP Power Cord Plate Main Transformer Transformer Bracket Terminal Block - Gas, 208/220/240V Terminal Block - Gas (CE) Terminal Block - 120V Fuse - 5 Amp. 125VAC 5mmx20mm Terminal Bracket (XG24) Surge Protector Kit (20 ohm 8A Thermistor) Note: Kit includes a Surge Protector, a Terminal, a Male Tab, and a Heat Shrink Tubing 1/8”. Grill Plate Bayonet Adapter 7/16CC Male Connector Assembly - 3/8NPT Note: Use 4529767. Straight Connector Assembly - 7/16cc to 3/8 NPT Pressure Test Spigot Gas Inlet pipe - XG24 Gas Inlet Assembly (incl. pipe and elbow) - XG36 Elbow - Reducer, 3/4” to 1” NPT x 90 deg Note: Used UP TO 26-JULY-2010. Elbow - Reducer, 3/4” to 1” NPT x 90 deg Manifold Support Bracket (OBSOLETE) Note: Used UP TO 26-JULY-2010.
2
3 1
24 25 26
4525505 4528593 4528594 4520408 4520407 8003437 1874301 4516098 4526315 4525256 CK4520463 1856802 1854902 1854903 4520578 4516977 8004502 8000203 8000304 4529285 1864001 1869301 4525397 4522051 4516981 4522739 4517025
27
CK4528713
28
1859404
6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21 22 23
29 30 32 33 34
1027499 4529767 G02251-1 1867703 4531131 1026715 G01474-3
35
4525493
CRITICAL
COMPONENTS & ASSEMBLIES
1 1 1 / Platen 1 / Platen 4 / Platen 4 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 3 1 / Platen 2 / Platen 2 / Platen 2 / Platen 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1
C
2
3
C
1
1
2
3
2 1 1
3 1
C
C
C
1 1
1
1
1
1
1
* NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 7
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions) QTY ITEM
PART #
DESCRIPTION XG24 XG36
36 37
8003210 1026704
38
4525494
39 40 41 42 43 44 45
G01738-20 G01474-5 G01738-14 G01518-1 4528858 4528859 F32
46
4527797
47 48 50
1866103 1866101 4516983 CK4529908
57 58 59 60
1
1 2 2 1 1 1 4
1 2 2 1 1 1 4
1
1
2 1 2
2 1 3
2
3 3
CK4531354
DQ Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-12-AIC.
2
3
2
3
2 2 4 4
3 3 6 6
C C
1
1
C
1 1
1
C
1859605 1859604 1859606 1859607 1872404 4527625 4516684 4516108 8003219 8001203 8000202 4516685 4516109 4516686 4516110
4517811-1 4517814
GENERIC Menu Programmed Kit with Controller 4528917 Note: The Generic Kit is for any grill model other than Quick’s, Sonic’s or DQ’s. Please see Bulletin# GAR-12-12-AIC. Push Button (Green) Push Button (Black) Contact Block Mounting Latch Power Switch, Red Note: Used UP TO 12-JAN-2010. Power Switch with Light Upper Front Panel Upper Front Panel #8 - 32 x 1/2” Phillip Head Machine Screw Stl #8 - 32 Hex Nut, Stl 8 x 19/64 x 3/64 Split Lock Washer, Stl Lower Front Panel Lower Front Panel Access Door Access Door Circuit Breaker Assembly, 3 Pole Note: Use part 4517811-1. Circuit Breaker - Multi-Block Circuit Breaker Assembly, 3 Pole Note: Use part 4517812-1. Circuit Breaker - Multi-Block
4517812-1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 8
1
2
4517813 61
4 1
SONIC Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-12-AIC.
CK4529910
56
4 1
CK4529909 51
52 53 54 55
8-32 x 3/8” Pan Head, Self Tapping Screw Elbow - 3/4” x 90 deg. Nipple Assembly (OBSOLETE) Note: Used UP TO 26-JULY-2010. Manifold Pipe - 3/4” NPT x 10-5/8” Elbow - 3/4” x 90 deg Nipple - 3/4 NPT x 2” Valve - Gas Shut-Off, Swing Type Nipple Assembly - 3/4 NPT x 8” Bracket - Pipe Hanger #10 - 24 x 1/2”, Pan Head, Type F Screw Main Gas Inlet Kit Note: Includes items 39 - 45, a 3/4 NPT Coupling (part# G01961-1), a Gas Shut-Off label, and installation instructions. Strain Relief Wire - 12.5", Brown Ground Wire - 24”, Green & Yellow Five (5)-Button Fast Control with Gap Key QUICK Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-12-AIC.
CRITICAL
COMPONENTS & ASSEMBLIES
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
4 4 4 1
1 4 4 4 1
1 1 1 1
C 1 1
C
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions) QTY ITEM
PART #
DESCRIPTION XG24 XG36
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
4516687 4516111 4516688 4516112 4516689 4516113 4516114 4517388 4517593 4517389 4517594 4517390 4517654 4517391 4517655 4517393 4517658 8003128 4526931 4516976 8000203 8000338 8003143 4524822 4524823 4516308 4516105
79 4528976 4516106 80 4528977 81*
4516978
82 83
4528847 4517563 4520678
84
4520677 4528846
Circuit Box Circuit Box Circuit Cover Circuit Cover Circuit Support Circuit Support Circuit Brace Front Heat Shield, Outer Front Heat Shield, Outer Front Heat Shield, Inner Front Heat Shield, Inner Burner Heat Shield, Lower Burner Heat Shield, Lower Burner Heat Shield, Upper Burner Heat Shield, Upper Back Back #10-24 x 1/2 18-8 PH TRSHD Machine Screw Grease Bucket Clip Grease Bucket Support 1/4 Split Lock Washer 7/32 x 1/2 Flat Water, SS #10-24 x 1-1/4 18-8, MSCR-TH-PHIL Flared Style Grease Bucket - Right Flared Style Grease Bucket - Left Straight Style Grease Bucket Body Side, Right Note: Used UP TO 11-OCT-2010. Body Side, Right (NO NOTCH on Top Edge) Note: Used FROM 12-OCT-2010 / Serial# 1010100100100. Body Side, Left Note: Used UP TO 11-OCT-2010. Body Side, Left (NO NOTCH on Top Edge) Note: Used FROM 12-OCT-2010 / Serial# 1010100100100. Caster - NO LOCK Note: Use part 1792003 (Caster, 5” DIA). Caster - 5” Swivel NO LOCK Caster - 5” Swivel WITH LOCK Casters Kit - Locking & Nonlocking Includes item 81 (x2) and item 83 (x2). Note: Replaced by Kit 4520677. Casters Kit - Locking & Nonlocking Note: Replaced by Kit 4528864. Swivel Casters Kit - Locking & Nonlocking Note: Includes item 82 (x2) and item 83 (x2). For install instructions, refer to Instruction Sheet #4528846.
CRITICAL
COMPONENTS & ASSEMBLIES
1 1 1 1 1 1 1
1 1 1
1 1 1 1 1 1 1 1 2 2 4 4 4 1 1 2
2 2 4 4 4 1 1 2
1
1
1
1
1
1
1
1
2
2
2 2
2 2
1
1
1
1
1
1
* NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 9
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
ACTUATOR COMPONENTS
3
9
8
2 1
3 5 4
5
4 8 9 10 7
6 Xpress Grill Actuator
Page 10
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions)
ITEM
PART #
DESCRIPTION
1 4516080 Actuator Frame Weldment Assembly 2 4518156 Pillow Block Assembly 3 4530036 Actuator (Micronas Sensors, Dual Connectors) 4 1857601 Limit Switch Bracket 5 1855601 Upper/Lower Platen Limit Switch 6 4518787 Actuator Mount Block (Painted) 7 4516097 Actuator Brace Bracket 8 8004502 1/4" - 20 x 2-1/4” Shoulder Bolt 9 8000203 1/4" Split Lock Washer 10 8000304 1/4 x 3/4 Flat Washer, Stl, ZP * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
QTY (Per Platen) 1 4 1 2 2 1 1 10 10 2
CRITICAL
ACTUATOR COMPONENTS
C C
Page 11
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
PLATEN COMPONENTS & ASSEMBLIES 4
3
1
5
4
6
2
36
7 8
9
37 40
39
10 12 11
(CE) 38 40 39
23
26 17
21 24
20 (non-CE) 27 35
19 28
34
18 25
32
31
33
30
29
Xpress Grill Platen
Page 12
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions)
ITEM
PART #
1 2 3 4 5 6
4516085 4520422 4520423 1855903 1859102 1859103
DESCRIPTION Platen Arm Carriage Block Assembly, Right Carriage Block Assembly, Left Teflon Washer Platen Adjuster Cap Platen Lock Nut Platen Shoulder Bolt (for older units)
8005401
QTY (Per Platen)
CRITICAL
PLATEN COMPONENTS & ASSEMBLIES
1 1 1 2 4 4
C C
4
C
4
C
Platen Shoulder Bolt (currently used) 7
4527290
CAUTION: Platen Shoulder Bolts used for older and newer units are different. They are NOT interchangeable. When servicing, ensure to replace the excisting Shoulder Bolts with the exact same type as the original. 8 9 10 11 12 17 18 19 20 21 23 24 25
26
27 28 29 30
1859101 4527090 4516092 4527091-01 4527091-02 1859501 1937701
4517008 1781301 1866601 1859402 4519752 4519753 4519755 4519756 4519757 4519758 1865801 1859401 1799303 1851301
Platen Adjuster Nut Platen Lid / Silicone Gasket Assembly Platen Lid 1/16” Silicone Gasket (Cut to 8-3/8”, 45 deg ends) 1/16” Silicone Gasket (Cut to 12-3/8”, 45 deg ends) Platen Cowl (Listed for Reference Only. Not Field Replaceable) Platen Handle Gasket Tape - Gore Tex, 3/4”(0.75”) wide x 1/16”(0.065’) thick Teflon Holder, Front (Listed for Reference Only. Not Field Replaceable) Teflon Holder, Rear (Listed for Reference Only. Not Field Replaceable) Teflon Bar, Rear Hi Limit - Auto Reset Hi Limit (CE) Platen Bayonet Adapter Platen Assembly Complete 208V Platen Assembly Complete 220V Platen Assembly Complete 240V Platen Assembly Complete 308V (CE) Platen Assembly Complete 400V (CE) Platen Assembly Complete 415V (CE) Bracket - Hi Limit Switch Platen Thermocouple Teflon Sheet Teflon Sheet Clip Note: Use 4527294 Teflon Sheet Clip Cross Member
4527294 31 4516089 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
4 1 1 2 2 1 1 6FT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
C
C C C C C C C C C C
1 1 1
C
Page 13
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions)
ITEM
PART #
32 33 34 35
4516084 4516090 8003451 8000203
36A
4517022
36B
4526857
36C
CK4526857
DESCRIPTION Actuator Shaft Cross Member Bracket Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 Split Lock Washer 1/4 x 1/2 x 1/16 Conduit - 3/8” dia Note: This item is No Longer Available. New conduit has a 1/2” dia. Use Kit CK4526857 (item 36C) to replace all the 3/8” conduit and connectors with the 1/2” ones. Conduit - 1/2” dia Conduit Kit (convert from 3/8” to 1/2” dia) Note: Kit includes items # 36B, 37B, and 38B. Connector - 3/8”, 90 deg Connector - 1/2”, 90 deg Connector - 3/8”, 45 deg Connector - 1/2”, 45 deg Conduit Locknut - 1/2”, Die Cast Seal for Conduit Elbow
37A 4517020 37B 4521709 38A 4517021 38B 1854504 39 4525424 40 4525542 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
Page 14
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
QTY (Per Platen) 2 2 4 4 1 1 1 1 1 1 1 2 2
CRITICAL
PLATEN COMPONENTS & ASSEMBLIES
NOTES
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 15
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
BURNER & FLUE COMPONENTS
5 6
4 14
7 2
1
3
>ĞŌ/ŐŶŝƚĞƌ 8A (UP TO 1-Nov-08)
17
8B (FROM 2-Nov-08)
13 9 ;ZŝŐŚƚ/ŐŶŝƚĞƌͿ
15
10 11 (CE)
8B 12
10 OR 11 (CE)
16
Kit for unit manufactured UP TO 1-Nov-08 Page 16
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
XG Burner
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
ITEM
PART #
1 2 3 4 5 6
4517396 4517397 4517398 4517399 4517401 4517400 4517403 4517462 4517789 4517591
7
8A
4524066
8B++ 9++ 10++ 11++
4525537 4524066 1864803 4525575 4525538
12 4525576 13 14 15
16
4525845 WFT125750 1864701 1864702 4525846 1027499
DESCRIPTION Flue Box, Inner Flue Box, Outer Flue Bottom Flue Top Flue Riser, Inner Flue Riser, Outer Burner Assembly - Propane Burner Assembly - Natural Gas Burner Assembly - Propane (CE) Burner Assembly - Natural Gas (CE) Electrode - Sense, 1/4” Female Note: Used as LEFT Igniter UP TO 1-NOV-2008. To replace Left Igniter in units manufactured UP TO 1-NOV-2008, use Kit 4525538 (item 12). Electrode - Igniter, Rajah Electrode - Sense, 1/4” Female Ignition Cable Ignition Cable (CE) Service Kit - Igniter & Igniter Cable, Spark Plug Type Note: Includes items # 8B & 10. For units manufactured UP TO 1-NOV-2008. CE Model Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type Note: Includes items # 8B & 11. For units manufactured UP TO 1-NOV-2008. Blower / Motor 120V 60Hz Insulation Seal Gas Valve - Natural Gas Gas Valve - Propane Gas Valve - Nat / LP (CE) Male Connector Note: Used UP TO 15-MAY-2011. To replace, use 4529768. 7/16CC to 3/8NPT Elbow Fitting Pressure Test Spigot
4529768 17 G02251-1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS ++
QTY (Per Zone)
CRITICAL
BURNER & FLUE COMPONENTS
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
C C C C
1
C
1
C
1 6Ft 1 1 1
C C C C C
1 1 1
C
Installed In Units Manufactured FROM DATE 02-NOV-2008.
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 17
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
GAS TUBINGS
For XG24 Models: 1 2
For XG36 Models:
4
3
5
For XG24 CE Models: 7
6
For XG36 CE Models:
10 9
8 XG Gas Tubings
Page 18
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
QTY ITEM
PART #
DESCRIPTION XG24 XG36
1 4517476 XG24 - Left Zone Gas Tubing 2 4517475 XG24 - Right Zone Gas Tubing 3 4517378 XG36 - Left Zone Gas Tubing 4 4517377 XG36 - Center Zone Gas Tubing 5 4517376 XG36 - Right Zone Gas Tubing 6 4519506 XG24 - Left Zone Gas Tubing (CE) 7 4519505 XG24 - Right Zone Gas Tubing (CE) 8 4519124 XG36 - Left Zone Gas Tubing (CE) 9 4519125 XG36 - Center Zone Gas Tubing (CE) 10 4519126 XG36 - Right Zone Gas Tubing (CE) * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
CRITICAL
GAS TUBINGS
1 1 1 1 1 1 1 1 1 1
Page 19
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
Grill BRACKET COMPONENTS
2
10
10
11
7 8
9
6A
10 9
6B (CE)
1 7
4 8
3
5
6A
Page 20
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
5
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
QTY ITEM
PART #
DESCRIPTION XG24 XG36
4516682 Component Mounting Bracket for XG24 Model 4516078 Component Mounting Bracket for XG36 Model 2 4516989 Motor Speed Control 3 4516079 Contactor Bracket 4 G03559-1 24 Volt Transformer 5 1637001 Contactor 6A 1864901 Ignition Module 117V (non-CE) 6B 4522571 Ignition Module 230V (CE) 7 1865901 Ignition Module Bracket 8 8002107 #10-32 x 1/2” SMSCR-TH-STL-PHIL-B 9 8003204 #6-32 X 1/2” MSCR-PH-PHIL-STL-ZP 10 8001502 #6-32 Nut with Lock Washer, KEP 11 8000202 8 x 19/64 x 3/64 Washer 12* 2654900 Rubber Edging * NOT ILLUSTRATED RECOMMENDED STOCK PARTS 1
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
CRITICAL
GRILL BRACKET COMPONENTS
1 2 2 2 2 2 2 2 10 20 24 8 2 ft
1 3 3 3 3 3 3 3 15 28 36 12 2 ft
C C C C C
Page 21
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
HEAT SINK COMPONENTS 8 (CE) 4 3
5
2 6 7
1
XG Heat Sink
ITEM
PART #
1 2
4516116 4517392
3
4524082
4 5 6 7
1811903 4523559 8002107 8000202
8
4531086
DESCRIPTION Heat Sink Pressure Switch Kit, Relay Note: Kit includes a relay and a thermal interface (item 4). Thermal Interface Silicone Tubing, Xpress Grill #10-32 x 1/2” Smscr-Th-Stl-Phil-B 8 x 19/64 x 3/64 Washer Kit, Relay Replacement (CE) Note: CE Models Only. Use this kit to replace obsolete relay, p/n 1811902. Kit includes a relay, an adaptor plate, terminals, and instructions.
* NOT ILLUSTRATED RECOMMENDED STOCK PARTS
Page 22
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
QTY (PER ZONE) 1 1
CRITICAL
C
3
C
3 2.1ft 8 2
C C
1
C
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
ACCESSORIES & TOOLS 1 7
5
8
9
Note: Tool Holders are designed for the Flared Grease Bucket (see “Components & Assemblies”, items 76 & 77).
ITEM
PART #
DESCRIPTION
1 4523323 Platen Adjuster Tool 5 1838701 Platen Leveling Tool 7 4526114 Tool Holder for Scraper 8 4526115 Tool Holder for Wiper 9 4526113 Tool Holder for Spatula * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
CRITICAL
Xpress Grill Accessories & Tools
C C
Page 23
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
LIST OF WIRE HARNESSES & THEIR LOCATIONS QTY PART#
DESCRIPTION
LOCATION XG24
XG36
1859852
XMFR Harness
Main Power Circuit Breaker, Main Power Switch, 240/120 volt Transformer, 120 volt Terminal Block, Main Terminal block
1
1
1859853
Control Harness
Low Voltage side of SSR’s, 24 volt out-put on 120/24 volt transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed Control, Green and Black Push Buttons
2
3
2
3
2
3
Platen Harness (CE ONLY) Platen Harness 1859855 (non-CE ONLY) Fibreglass Sleeving 0007500FS (2 feet long each) 1859860 Switch Harness Contactor Jumper 1859829 Harness Power Switch 1859810 Harness 1859861 XG24 120V Harness 1859850 XG36 120V Harness XG24 CB Contactor 1859862 Harness XG36 CB Contactor 1859851 Harness XG24 1859863 Ignition Harness XG24 (CE) 1859864 Ignition Harness XG36 1859854 Ignition Harness XG36 (CE) 1859857 Ignition Harness Wire Harness (CE) 4522352 Ignition 4528552
P1 Connector to the Platen Elements NOTE: Must replace this item together with new Fibreglass Sleeving 0007500FS (see item below). NOTE: Must Replace this item together with Platen Harness 1859855 / 4528552 (see item above). Green and Black Button Harness
2
3
2
3
Straight leads from Terminal Block to Circuit Breakers
1
1
Main Power Switch to Connector S3
1
1
Motor Speed Control, 120 volt side of 120/24 volts transformer, Power to Actuator, 120 volts terminal block
1
Circuit Breakers, Contactors, high Voltage side of SSR’s for Platens, 120 volt terminal block
Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower Motor, 120 volt Terminal Block
Page 24
1
1 1 1
Adaptor Harness Ignition Module and Ignition Harnesses (1859864 and 1859857)
(For Reference Only. Please contact Technical Service for assistance.)
4520364 4520365 4520372 4520371
1
1
LIST OF WIRING DIAGRAMS
PART#
1
DESCRIPTION XG24 - 208 / 220 / 240 V XG36 - 208 / 220 / 240 V XG24 - 380 / 400 / 415 V 50Hz (CE) XG36 - 380 / 400 / 415 V 50Hz (CE) G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
2
3
GARLAND PARTS IDENTIFICATION CRITICAL & RECOMMENDED STOCK PARTS LIST
CE models ONLY
NON-CE models ONLY
for models XG24, XG36 (non-CE & CE versions) PART #
DESCRIPTION
QTY
1855601 1859401 4530036 4527294 1799303 4526315 4527091-01 4527091-02 1859101 1859102 1859103 4527290 8005401 1637001 1859604 1859605 4516989 4517392 4520578 4522739 4524066 4525537 4525845 4529768 CK4528713 G03559-1 4523559 1811903 4524082 1864001 1872404 4527625 4517811-1 4517812-1 1838701 4523323 1781301 4519752 4519753 4519755 1864701 1864702 1864803 1864901 4525538 1866601 4519756 4519757 4519758 4531086 4522571 4525575 4525576 4525846
Upper/Lower Platen Limit Switch Platen Thermocouple Linear Actuator Teflon Sheet Clip Teflon Sheet SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot 1/16” Silicone Gasket (Cut to 8-3/8”, 45 deg ends) 1/16” Silicone Gasket (Cut to 12-3/8”, 45 deg ends) Platen Adjuster Nut Platen Adjuster Cap Platen Lock Nut Platen Shoulder Bolt (currently used) Platen Shoulder Bolt (for older units) Contactor Push Button (Black) Push Button (Green) Motor Speed Control Pressure Switch Grill Plate Thermocouple Fuse - 5 Amp. 125VAC 5mmx20mm Electrode - Sense, 1/4” Female Electrode - Igniter, Rajah Blower / Motor 120V 60Hz 7/16CC to 3/8NPT Elbow Fitting Surge Protector Kit (20 ohm 8A Thermistor) 24 Volt Transformer (Grill Bracket Component) Silicone Tubing, Xpress Grill, for Pressure Switch Thermal Interface for Relay Relay Main Transformer Power Switch, Red (Used UP TO 12-JAN-2010) Power Switch with Light (Used FROM 13-JAN-2010) XG24 Circuit Breaker - Multi-Block XG36 Circuit Breaker - Multi-Block Platen Leveling Tool Platen Adjuster Tool Hi Limit - Auto Reset (non-CE) Platen Assembly Complete 208V (non-CE) Platen Assembly Complete 220V (non-CE) Platen Assembly Complete 240V (non-CE) Gas Valve - Natural Gas (non-CE) Gas Valve - Propane (non-CE) Ignition Cable (non-CE) Ignition Module 117V (non-CE) (non-CE) Service Kit - Igniter & Igniter Cable, Spark Plug Type Hi Limit (CE) Platen Assembly Complete 308V (CE) Platen Assembly Complete 400V (CE) Platen Assembly Complete 415V (CE) Ignition Relay (CE) Ignition Module 230V (CE) Ignition Cable (CE) (CE) Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type Gas Valve - Nat / LP (CE)
1 / Platen 1 / Platen 1 / Platen 1 / Platen 1 / Platen 2 / Platen 2 / Platen 2 / Platen 4 / Platen 4 / Platen 4 / Platen 4 / Platen 4 / Platen 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 2.1ft / Zone 3 / Zone 3 / Zone 1 / Unit 1 / Unit 1 / Unit 1 / Unit 1 / Unit
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
1 / Platen 1 / Platen 1 / Platen 1 / Platen 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Platen 1 / Platen 1 / Platen 1 / Platen 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone Page 25
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
RELATED BULLETINS BULLETIN # GAR-12-12-AIC GAR-01-13-AIC
Page 26
SUBJECT Garland Controller Kits for Xpress Grills (supersedes GAR-12-11-AIC) Garland Xpress Grill Platen Lifting Notice
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
DATE Oct 4, 2012 Jan 24, 2013
REVISION HISTORY REV
PAGE
ITEM#
NOTE:
0
12-13 14-16
18-19 22-23 24
6 25 27 14 35-38, 39-46 51 56 61 79-80 81-84 29 20 73 8-10 7 36-40 34-35 30 15 16 4 7 8-12 5-7
26 25 28 10 13 1
2 3
24 25 28 27 26 7 13
DATE
This new publication combined and replaced the following Parts Lists: • for XG24 — G_GHD_PL_XPRESS_XG24 (Rev 1) • for XG24CE — G_GHD_PL_XPRESS_XG24CE (Rev 1) • for XG36 — G_GHD_PL_XPRESS_XG36 (Rev 2) • for XG36CE — G_GHD_PL_XPRESS_XG36CE (Rev 1)
4-5
6-11
NOTES
51 3 8 3 6
33 17, 20, 21
Added introductory info. Removed Grill Plate Welded Assembly Part#s - 4516718, 4517657. Added Power Cord & Plug Asm - 4525505, 4528593, 4528594 Added 5A Fuse Part# 4522739. Added CK4528713 - Surge Protector Kit Use CK4520463 for Pivot Block Asm instead of 4520463. Old gas inlet components - 35-38. New gas inlet components - 39-46. New controller kits and related bulletin. New power switch 4527625. New circuit breakers 4517811-1 and 4517812-1. New body side panels 4528976, 4528977. New caster and cater kit. New connector assembly 4529767. New standardized power cord plate 4529285. New grease bucket clips 4526931. Revised fasteners part#s/info. New shoulder bolt 4527290. New conduit kit and components info (changed from 3/8” to 1/2”). Revised fasteners part#s/info. New teflon clip 4527294 Added propane gas valve 1864702. New elbow fitting 4529768. 24V Transformer use part# G03559-1, instead of 1269800. Ignition module bracket part# should be 1865901, not 4522390. Added fasteners part#s/info. Added silicone tubing and fasteners part#s/info. Added list of wiring diagrams. Added CE ignition wire harness 4522352. Removed Teflon Tool Asm (No Longer Available) (Tool Asm 4525560 which incl. Tool 4525561 & Gasket 4522581). Added New Bulletin info. (12-11-AIC) New DQ Menu programmed controller kit CK4531354. New actuator 4530036 replaced 4525541. Kit 4531086 replaced 1811902 Parts use relay kit 4524082. Removed Grill Wiper 1868201. No longer available. New bulletin - menu programmed controller kits Revised critical parts list New bulletin - Platen Lifting Notice Was 4517394. Use 4531131 (with elbow). Removed P/N as not field replaceable. (4516091, 4516093, 4516094)
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
DEC 15/11
OCT 4/12
JUN 7/16 NOV 17/16
Page 27
KitchenCare® 1-844-724-CARE • www.mtwkitchencare.com
Document Number: G_GHD_PL_XPRESS_XG24ANDXG36 (rev 3 updated: 11/16)
Cooking Zone Designation The Xpress Grill is a cooking device with two or three independently controlled cooking areas called zones. Each zone can be configured with an upper grill cooking surface (a platen) for double sided cooking. RIGHT ZONE
LEFT ZONE
CENTER ZONE LEFT ZONE
24” Wide Xpress Grill (Two Zones)
36” Wide Xpress Grill (Three Zones)
Rating Plate Location The Rating Plate is affixed to the exterior of the Right Body Panel.
Serial# - Year/Month Information The serial number is 13 Digits long and is stamped on the rating plate. See "Rating Plate Location". 10
05
1001
00668 Sequential Number Factory Code Month Year
Page 2
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
RIGHT ZONE
Reading the Model Number The model configuration code can be found on the unit's rating plate. See "Rating Plate Location". Gas Xpress Grill Standard Models: XG24-F XG24-1L XG24-1R XG24 XG36-1L XG36-1C XG36-1R XG36-F XG36-2L XG36-2R XG36 Sonic Chain Xpress Grill Models: XG362S-L (Two Platens) XG36S (Three Platens) X
G
24
-
1
L Platen(s) on Left or Right or Center 1 (One Platen Only) or 2 (Two Platens Only) or F (No Platens) Size: 24 (24” Wide) or 36 (36” Wide) Fuel Type: Gas Master Series Xpress Grill
Table of Contents Cooking Zone Designation / Rating Plate Location / Serial# Information . . . . . . . . . . . . . . . . . . . . . . . . 2 Reading the Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Components & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Actuator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Platen Components & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Burner & Flue Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Gas Tubings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Grill Bracket Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Heat Sink Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Accessories & Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 List of Wire Harnesses & Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 List of Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Critical & Recommended Stock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 3
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (1 of 3) 9 10
Platen Asm see page 14 2
17
14
11 15
12
7
13
16
7 8
27
28
21 22 24
3 Burner & Flue Asm see page 18
23
26
18 20
19, 19A
25
Grill Bracket Asm see page 22 4
6 1 Actuator Asm see page 12 5 Heat Sink Asm see page 24 Page 4
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
XG Exploded View-1
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (2 of 3)
48
47 51 OR
57
50
55
52
54 48
66 53
62
63
56
65 (XG36)
64 (XG24)
59
33 (XG36)
29 61
30
46
58 60
32 (XG24) 44 29
45
45
30
43
37 35
40 34
42
38 41
36
39 40
Main Gas Inlet Components UP TO 26-JULY-2010 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
XG Exploded View-2
Page 5
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (3 of 3)
77
75 74
78
73 80
70
72 71
69 68 67
73 74 84 75
With Notch 72
82
79 OR
83 82
83
No Notch
76 78 XG Exploded View-3
Page 6
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions) QTY ITEM
PART #
DESCRIPTION XG24 XG36
1
Actuator Assembly (see page 12)
1 / Platen
2
Platen Assembly (see page 14)
1 / Platen
3
Burner & Flue Assembly (see page 18)
2
3
4
Grill Bracket Assembly (see page 22)
1
1
5
Heat Sink Assembly (see page 24) Plug & Cord Asm - NEMA 15-50 Plug (Sonic ONLY, non-CE) Plug & Cord Asm - 10.5FT, 16A Plug, 4mm Cord, Strain Relief, Dome Nut (CE) Plug & Cord Asm - 10.5FT, 32A Plug, 6mm Cord, Strain Relief, Dome Nut (CE) Seal Cap Bracket (Left) Seal Cap Bracket (Right) 8/32 x 1” Machine Screw #8-32 O-Ring, Black Seal Cap SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot O-Ring Seal Cap, Xpress Arm Pivot Block Assembly Arm Pivot Block Cam Follower Jam Nut Grill Plate Thermocouple Actuator Base Brace 1/4" - 20 x 2-1/4” Shoulder Bolt 1/4" Split Lock Washer 1/4 x 3/4 Flat Washer, Stl, ZP Power Cord Plate Main Transformer Transformer Bracket Terminal Block - Gas, 208/220/240V Terminal Block - Gas (CE) Terminal Block - 120V Fuse - 5 Amp. 125VAC 5mmx20mm Terminal Bracket (XG24) Surge Protector Kit (20 ohm 8A Thermistor) Note: Kit includes a Surge Protector, a Terminal, a Male Tab, and a Heat Shrink Tubing 1/8”. Grill Plate Bayonet Adapter 7/16CC Male Connector Assembly - 3/8NPT Note: Use 4529767. Straight Connector Assembly - 7/16cc to 3/8 NPT Pressure Test Spigot Gas Inlet pipe - XG24 Gas Inlet Assembly (incl. pipe and elbow) - XG36 Elbow - Reducer, 3/4” to 1” NPT x 90 deg Note: Used UP TO 26-JULY-2010. Elbow - Reducer, 3/4” to 1” NPT x 90 deg Manifold Support Bracket (OBSOLETE) Note: Used UP TO 26-JULY-2010.
2
3 1
24 25 26
4525505 4528593 4528594 4520408 4520407 8003437 1874301 4516098 4526315 4525256 CK4520463 1856802 1854902 1854903 4520578 4516977 8004502 8000203 8000304 4529285 1864001 1869301 4525397 4522051 4516981 4522739 4517025
27
CK4528713
28
1859404
6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21 22 23
29 30 32 33 34
1027499 4529767 G02251-1 1867703 4531131 1026715 G01474-3
35
4525493
CRITICAL
COMPONENTS & ASSEMBLIES
1 1 1 / Platen 1 / Platen 4 / Platen 4 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 / Platen 2 3 1 / Platen 2 / Platen 2 / Platen 2 / Platen 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1
C
2
3
C
1
1
2
3
2 1 1
3 1
C
C
C
1 1
1
1
1
1
1
* NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 7
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions) QTY ITEM
PART #
DESCRIPTION XG24 XG36
36 37
8003210 1026704
38
4525494
39 40 41 42 43 44 45
G01738-20 G01474-5 G01738-14 G01518-1 4528858 4528859 F32
46
4527797
47 48 50
1866103 1866101 4516983 CK4529908
57 58 59 60
1
1 2 2 1 1 1 4
1 2 2 1 1 1 4
1
1
2 1 2
2 1 3
2
3 3
CK4531354
DQ Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-12-AIC.
2
3
2
3
2 2 4 4
3 3 6 6
C C
1
1
C
1 1
1
C
1859605 1859604 1859606 1859607 1872404 4527625 4516684 4516108 8003219 8001203 8000202 4516685 4516109 4516686 4516110
4517811-1 4517814
GENERIC Menu Programmed Kit with Controller 4528917 Note: The Generic Kit is for any grill model other than Quick’s, Sonic’s or DQ’s. Please see Bulletin# GAR-12-12-AIC. Push Button (Green) Push Button (Black) Contact Block Mounting Latch Power Switch, Red Note: Used UP TO 12-JAN-2010. Power Switch with Light Upper Front Panel Upper Front Panel #8 - 32 x 1/2” Phillip Head Machine Screw Stl #8 - 32 Hex Nut, Stl 8 x 19/64 x 3/64 Split Lock Washer, Stl Lower Front Panel Lower Front Panel Access Door Access Door Circuit Breaker Assembly, 3 Pole Note: Use part 4517811-1. Circuit Breaker - Multi-Block Circuit Breaker Assembly, 3 Pole Note: Use part 4517812-1. Circuit Breaker - Multi-Block
4517812-1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 8
1
2
4517813 61
4 1
SONIC Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-12-AIC.
CK4529910
56
4 1
CK4529909 51
52 53 54 55
8-32 x 3/8” Pan Head, Self Tapping Screw Elbow - 3/4” x 90 deg. Nipple Assembly (OBSOLETE) Note: Used UP TO 26-JULY-2010. Manifold Pipe - 3/4” NPT x 10-5/8” Elbow - 3/4” x 90 deg Nipple - 3/4 NPT x 2” Valve - Gas Shut-Off, Swing Type Nipple Assembly - 3/4 NPT x 8” Bracket - Pipe Hanger #10 - 24 x 1/2”, Pan Head, Type F Screw Main Gas Inlet Kit Note: Includes items 39 - 45, a 3/4 NPT Coupling (part# G01961-1), a Gas Shut-Off label, and installation instructions. Strain Relief Wire - 12.5", Brown Ground Wire - 24”, Green & Yellow Five (5)-Button Fast Control with Gap Key QUICK Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-12-AIC.
CRITICAL
COMPONENTS & ASSEMBLIES
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
4 4 4 1
1 4 4 4 1
1 1 1 1
C 1 1
C
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions) QTY ITEM
PART #
DESCRIPTION XG24 XG36
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
4516687 4516111 4516688 4516112 4516689 4516113 4516114 4517388 4517593 4517389 4517594 4517390 4517654 4517391 4517655 4517393 4517658 8003128 4526931 4516976 8000203 8000338 8003143 4524822 4524823 4516308 4516105
79 4528976 4516106 80 4528977 81*
4516978
82 83
4528847 4517563 4520678
84
4520677 4528846
Circuit Box Circuit Box Circuit Cover Circuit Cover Circuit Support Circuit Support Circuit Brace Front Heat Shield, Outer Front Heat Shield, Outer Front Heat Shield, Inner Front Heat Shield, Inner Burner Heat Shield, Lower Burner Heat Shield, Lower Burner Heat Shield, Upper Burner Heat Shield, Upper Back Back #10-24 x 1/2 18-8 PH TRSHD Machine Screw Grease Bucket Clip Grease Bucket Support 1/4 Split Lock Washer 7/32 x 1/2 Flat Water, SS #10-24 x 1-1/4 18-8, MSCR-TH-PHIL Flared Style Grease Bucket - Right Flared Style Grease Bucket - Left Straight Style Grease Bucket Body Side, Right Note: Used UP TO 11-OCT-2010. Body Side, Right (NO NOTCH on Top Edge) Note: Used FROM 12-OCT-2010 / Serial# 1010100100100. Body Side, Left Note: Used UP TO 11-OCT-2010. Body Side, Left (NO NOTCH on Top Edge) Note: Used FROM 12-OCT-2010 / Serial# 1010100100100. Caster - NO LOCK Note: Use part 1792003 (Caster, 5” DIA). Caster - 5” Swivel NO LOCK Caster - 5” Swivel WITH LOCK Casters Kit - Locking & Nonlocking Includes item 81 (x2) and item 83 (x2). Note: Replaced by Kit 4520677. Casters Kit - Locking & Nonlocking Note: Replaced by Kit 4528864. Swivel Casters Kit - Locking & Nonlocking Note: Includes item 82 (x2) and item 83 (x2). For install instructions, refer to Instruction Sheet #4528846.
CRITICAL
COMPONENTS & ASSEMBLIES
1 1 1 1 1 1 1
1 1 1
1 1 1 1 1 1 1 1 2 2 4 4 4 1 1 2
2 2 4 4 4 1 1 2
1
1
1
1
1
1
1
1
2
2
2 2
2 2
1
1
1
1
1
1
* NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 9
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
ACTUATOR COMPONENTS
3
9
8
2 1
3 5 4
5
4 8 9 10 7
6 Xpress Grill Actuator
Page 10
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions)
ITEM
PART #
DESCRIPTION
1 4516080 Actuator Frame Weldment Assembly 2 4518156 Pillow Block Assembly 3 4530036 Actuator (Micronas Sensors, Dual Connectors) 4 1857601 Limit Switch Bracket 5 1855601 Upper/Lower Platen Limit Switch 6 4518787 Actuator Mount Block (Painted) 7 4516097 Actuator Brace Bracket 8 8004502 1/4" - 20 x 2-1/4” Shoulder Bolt 9 8000203 1/4" Split Lock Washer 10 8000304 1/4 x 3/4 Flat Washer, Stl, ZP * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
QTY (Per Platen) 1 4 1 2 2 1 1 10 10 2
CRITICAL
ACTUATOR COMPONENTS
C C
Page 11
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
PLATEN COMPONENTS & ASSEMBLIES 4
3
1
5
4
6
2
36
7 8
9
37 40
39
10 12 11
(CE) 38 40 39
23
26 17
21 24
20 (non-CE) 27 35
19 28
34
18 25
32
31
33
30
29
Xpress Grill Platen
Page 12
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions)
ITEM
PART #
1 2 3 4 5 6
4516085 4520422 4520423 1855903 1859102 1859103
DESCRIPTION Platen Arm Carriage Block Assembly, Right Carriage Block Assembly, Left Teflon Washer Platen Adjuster Cap Platen Lock Nut Platen Shoulder Bolt (for older units)
8005401
QTY (Per Platen)
CRITICAL
PLATEN COMPONENTS & ASSEMBLIES
1 1 1 2 4 4
C C
4
C
4
C
Platen Shoulder Bolt (currently used) 7
4527290
CAUTION: Platen Shoulder Bolts used for older and newer units are different. They are NOT interchangeable. When servicing, ensure to replace the excisting Shoulder Bolts with the exact same type as the original. 8 9 10 11 12 17 18 19 20 21 23 24 25
26
27 28 29 30
1859101 4527090 4516092 4527091-01 4527091-02 1859501 1937701
4517008 1781301 1866601 1859402 4519752 4519753 4519755 4519756 4519757 4519758 1865801 1859401 1799303 1851301
Platen Adjuster Nut Platen Lid / Silicone Gasket Assembly Platen Lid 1/16” Silicone Gasket (Cut to 8-3/8”, 45 deg ends) 1/16” Silicone Gasket (Cut to 12-3/8”, 45 deg ends) Platen Cowl (Listed for Reference Only. Not Field Replaceable) Platen Handle Gasket Tape - Gore Tex, 3/4”(0.75”) wide x 1/16”(0.065’) thick Teflon Holder, Front (Listed for Reference Only. Not Field Replaceable) Teflon Holder, Rear (Listed for Reference Only. Not Field Replaceable) Teflon Bar, Rear Hi Limit - Auto Reset Hi Limit (CE) Platen Bayonet Adapter Platen Assembly Complete 208V Platen Assembly Complete 220V Platen Assembly Complete 240V Platen Assembly Complete 308V (CE) Platen Assembly Complete 400V (CE) Platen Assembly Complete 415V (CE) Bracket - Hi Limit Switch Platen Thermocouple Teflon Sheet Teflon Sheet Clip Note: Use 4527294 Teflon Sheet Clip Cross Member
4527294 31 4516089 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
4 1 1 2 2 1 1 6FT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
C
C C C C C C C C C C
1 1 1
C
Page 13
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE vesions)
ITEM
PART #
32 33 34 35
4516084 4516090 8003451 8000203
36A
4517022
36B
4526857
36C
CK4526857
DESCRIPTION Actuator Shaft Cross Member Bracket Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 Split Lock Washer 1/4 x 1/2 x 1/16 Conduit - 3/8” dia Note: This item is No Longer Available. New conduit has a 1/2” dia. Use Kit CK4526857 (item 36C) to replace all the 3/8” conduit and connectors with the 1/2” ones. Conduit - 1/2” dia Conduit Kit (convert from 3/8” to 1/2” dia) Note: Kit includes items # 36B, 37B, and 38B. Connector - 3/8”, 90 deg Connector - 1/2”, 90 deg Connector - 3/8”, 45 deg Connector - 1/2”, 45 deg Conduit Locknut - 1/2”, Die Cast Seal for Conduit Elbow
37A 4517020 37B 4521709 38A 4517021 38B 1854504 39 4525424 40 4525542 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
Page 14
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
QTY (Per Platen) 2 2 4 4 1 1 1 1 1 1 1 2 2
CRITICAL
PLATEN COMPONENTS & ASSEMBLIES
NOTES
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 15
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
BURNER & FLUE COMPONENTS
5 6
4 14
7 2
1
3
>ĞŌ/ŐŶŝƚĞƌ 8A (UP TO 1-Nov-08)
17
8B (FROM 2-Nov-08)
13 9 ;ZŝŐŚƚ/ŐŶŝƚĞƌͿ
15
10 11 (CE)
8B 12
10 OR 11 (CE)
16
Kit for unit manufactured UP TO 1-Nov-08 Page 16
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
XG Burner
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
ITEM
PART #
1 2 3 4 5 6
4517396 4517397 4517398 4517399 4517401 4517400 4517403 4517462 4517789 4517591
7
8A
4524066
8B++ 9++ 10++ 11++
4525537 4524066 1864803 4525575 4525538
12 4525576 13 14 15
16
4525845 WFT125750 1864701 1864702 4525846 1027499
DESCRIPTION Flue Box, Inner Flue Box, Outer Flue Bottom Flue Top Flue Riser, Inner Flue Riser, Outer Burner Assembly - Propane Burner Assembly - Natural Gas Burner Assembly - Propane (CE) Burner Assembly - Natural Gas (CE) Electrode - Sense, 1/4” Female Note: Used as LEFT Igniter UP TO 1-NOV-2008. To replace Left Igniter in units manufactured UP TO 1-NOV-2008, use Kit 4525538 (item 12). Electrode - Igniter, Rajah Electrode - Sense, 1/4” Female Ignition Cable Ignition Cable (CE) Service Kit - Igniter & Igniter Cable, Spark Plug Type Note: Includes items # 8B & 10. For units manufactured UP TO 1-NOV-2008. CE Model Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type Note: Includes items # 8B & 11. For units manufactured UP TO 1-NOV-2008. Blower / Motor 120V 60Hz Insulation Seal Gas Valve - Natural Gas Gas Valve - Propane Gas Valve - Nat / LP (CE) Male Connector Note: Used UP TO 15-MAY-2011. To replace, use 4529768. 7/16CC to 3/8NPT Elbow Fitting Pressure Test Spigot
4529768 17 G02251-1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS ++
QTY (Per Zone)
CRITICAL
BURNER & FLUE COMPONENTS
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
C C C C
1
C
1
C
1 6Ft 1 1 1
C C C C C
1 1 1
C
Installed In Units Manufactured FROM DATE 02-NOV-2008.
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
Page 17
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
GAS TUBINGS
For XG24 Models: 1 2
For XG36 Models:
4
3
5
For XG24 CE Models: 7
6
For XG36 CE Models:
10 9
8 XG Gas Tubings
Page 18
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
QTY ITEM
PART #
DESCRIPTION XG24 XG36
1 4517476 XG24 - Left Zone Gas Tubing 2 4517475 XG24 - Right Zone Gas Tubing 3 4517378 XG36 - Left Zone Gas Tubing 4 4517377 XG36 - Center Zone Gas Tubing 5 4517376 XG36 - Right Zone Gas Tubing 6 4519506 XG24 - Left Zone Gas Tubing (CE) 7 4519505 XG24 - Right Zone Gas Tubing (CE) 8 4519124 XG36 - Left Zone Gas Tubing (CE) 9 4519125 XG36 - Center Zone Gas Tubing (CE) 10 4519126 XG36 - Right Zone Gas Tubing (CE) * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
CRITICAL
GAS TUBINGS
1 1 1 1 1 1 1 1 1 1
Page 19
Master Series Gas Express Grill models XG24, XG36 (non-CE & CE versions)
Grill BRACKET COMPONENTS
2
10
10
11
7 8
9
6A
10 9
6B (CE)
1 7
4 8
3
5
6A
Page 20
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
5
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
QTY ITEM
PART #
DESCRIPTION XG24 XG36
4516682 Component Mounting Bracket for XG24 Model 4516078 Component Mounting Bracket for XG36 Model 2 4516989 Motor Speed Control 3 4516079 Contactor Bracket 4 G03559-1 24 Volt Transformer 5 1637001 Contactor 6A 1864901 Ignition Module 117V (non-CE) 6B 4522571 Ignition Module 230V (CE) 7 1865901 Ignition Module Bracket 8 8002107 #10-32 x 1/2” SMSCR-TH-STL-PHIL-B 9 8003204 #6-32 X 1/2” MSCR-PH-PHIL-STL-ZP 10 8001502 #6-32 Nut with Lock Washer, KEP 11 8000202 8 x 19/64 x 3/64 Washer 12* 2654900 Rubber Edging * NOT ILLUSTRATED RECOMMENDED STOCK PARTS 1
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
CRITICAL
GRILL BRACKET COMPONENTS
1 2 2 2 2 2 2 2 10 20 24 8 2 ft
1 3 3 3 3 3 3 3 15 28 36 12 2 ft
C C C C C
Page 21
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
HEAT SINK COMPONENTS 8 (CE) 4 3
5
2 6 7
1
XG Heat Sink
ITEM
PART #
1 2
4516116 4517392
3
4524082
4 5 6 7
1811903 4523559 8002107 8000202
8
4531086
DESCRIPTION Heat Sink Pressure Switch Kit, Relay Note: Kit includes a relay and a thermal interface (item 4). Thermal Interface Silicone Tubing, Xpress Grill #10-32 x 1/2” Smscr-Th-Stl-Phil-B 8 x 19/64 x 3/64 Washer Kit, Relay Replacement (CE) Note: CE Models Only. Use this kit to replace obsolete relay, p/n 1811902. Kit includes a relay, an adaptor plate, terminals, and instructions.
* NOT ILLUSTRATED RECOMMENDED STOCK PARTS
Page 22
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
QTY (PER ZONE) 1 1
CRITICAL
C
3
C
3 2.1ft 8 2
C C
1
C
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
ACCESSORIES & TOOLS 1 7
5
8
9
Note: Tool Holders are designed for the Flared Grease Bucket (see “Components & Assemblies”, items 76 & 77).
ITEM
PART #
DESCRIPTION
1 4523323 Platen Adjuster Tool 5 1838701 Platen Leveling Tool 7 4526114 Tool Holder for Scraper 8 4526115 Tool Holder for Wiper 9 4526113 Tool Holder for Spatula * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
CRITICAL
Xpress Grill Accessories & Tools
C C
Page 23
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
LIST OF WIRE HARNESSES & THEIR LOCATIONS QTY PART#
DESCRIPTION
LOCATION XG24
XG36
1859852
XMFR Harness
Main Power Circuit Breaker, Main Power Switch, 240/120 volt Transformer, 120 volt Terminal Block, Main Terminal block
1
1
1859853
Control Harness
Low Voltage side of SSR’s, 24 volt out-put on 120/24 volt transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed Control, Green and Black Push Buttons
2
3
2
3
2
3
Platen Harness (CE ONLY) Platen Harness 1859855 (non-CE ONLY) Fibreglass Sleeving 0007500FS (2 feet long each) 1859860 Switch Harness Contactor Jumper 1859829 Harness Power Switch 1859810 Harness 1859861 XG24 120V Harness 1859850 XG36 120V Harness XG24 CB Contactor 1859862 Harness XG36 CB Contactor 1859851 Harness XG24 1859863 Ignition Harness XG24 (CE) 1859864 Ignition Harness XG36 1859854 Ignition Harness XG36 (CE) 1859857 Ignition Harness Wire Harness (CE) 4522352 Ignition 4528552
P1 Connector to the Platen Elements NOTE: Must replace this item together with new Fibreglass Sleeving 0007500FS (see item below). NOTE: Must Replace this item together with Platen Harness 1859855 / 4528552 (see item above). Green and Black Button Harness
2
3
2
3
Straight leads from Terminal Block to Circuit Breakers
1
1
Main Power Switch to Connector S3
1
1
Motor Speed Control, 120 volt side of 120/24 volts transformer, Power to Actuator, 120 volts terminal block
1
Circuit Breakers, Contactors, high Voltage side of SSR’s for Platens, 120 volt terminal block
Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower Motor, 120 volt Terminal Block
Page 24
1
1 1 1
Adaptor Harness Ignition Module and Ignition Harnesses (1859864 and 1859857)
(For Reference Only. Please contact Technical Service for assistance.)
4520364 4520365 4520372 4520371
1
1
LIST OF WIRING DIAGRAMS
PART#
1
DESCRIPTION XG24 - 208 / 220 / 240 V XG36 - 208 / 220 / 240 V XG24 - 380 / 400 / 415 V 50Hz (CE) XG36 - 380 / 400 / 415 V 50Hz (CE) G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
2
3
GARLAND PARTS IDENTIFICATION CRITICAL & RECOMMENDED STOCK PARTS LIST
CE models ONLY
NON-CE models ONLY
for models XG24, XG36 (non-CE & CE versions) PART #
DESCRIPTION
QTY
1855601 1859401 4530036 4527294 1799303 4526315 4527091-01 4527091-02 1859101 1859102 1859103 4527290 8005401 1637001 1859604 1859605 4516989 4517392 4520578 4522739 4524066 4525537 4525845 4529768 CK4528713 G03559-1 4523559 1811903 4524082 1864001 1872404 4527625 4517811-1 4517812-1 1838701 4523323 1781301 4519752 4519753 4519755 1864701 1864702 1864803 1864901 4525538 1866601 4519756 4519757 4519758 4531086 4522571 4525575 4525576 4525846
Upper/Lower Platen Limit Switch Platen Thermocouple Linear Actuator Teflon Sheet Clip Teflon Sheet SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot 1/16” Silicone Gasket (Cut to 8-3/8”, 45 deg ends) 1/16” Silicone Gasket (Cut to 12-3/8”, 45 deg ends) Platen Adjuster Nut Platen Adjuster Cap Platen Lock Nut Platen Shoulder Bolt (currently used) Platen Shoulder Bolt (for older units) Contactor Push Button (Black) Push Button (Green) Motor Speed Control Pressure Switch Grill Plate Thermocouple Fuse - 5 Amp. 125VAC 5mmx20mm Electrode - Sense, 1/4” Female Electrode - Igniter, Rajah Blower / Motor 120V 60Hz 7/16CC to 3/8NPT Elbow Fitting Surge Protector Kit (20 ohm 8A Thermistor) 24 Volt Transformer (Grill Bracket Component) Silicone Tubing, Xpress Grill, for Pressure Switch Thermal Interface for Relay Relay Main Transformer Power Switch, Red (Used UP TO 12-JAN-2010) Power Switch with Light (Used FROM 13-JAN-2010) XG24 Circuit Breaker - Multi-Block XG36 Circuit Breaker - Multi-Block Platen Leveling Tool Platen Adjuster Tool Hi Limit - Auto Reset (non-CE) Platen Assembly Complete 208V (non-CE) Platen Assembly Complete 220V (non-CE) Platen Assembly Complete 240V (non-CE) Gas Valve - Natural Gas (non-CE) Gas Valve - Propane (non-CE) Ignition Cable (non-CE) Ignition Module 117V (non-CE) (non-CE) Service Kit - Igniter & Igniter Cable, Spark Plug Type Hi Limit (CE) Platen Assembly Complete 308V (CE) Platen Assembly Complete 400V (CE) Platen Assembly Complete 415V (CE) Ignition Relay (CE) Ignition Module 230V (CE) Ignition Cable (CE) (CE) Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type Gas Valve - Nat / LP (CE)
1 / Platen 1 / Platen 1 / Platen 1 / Platen 1 / Platen 2 / Platen 2 / Platen 2 / Platen 4 / Platen 4 / Platen 4 / Platen 4 / Platen 4 / Platen 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 2.1ft / Zone 3 / Zone 3 / Zone 1 / Unit 1 / Unit 1 / Unit 1 / Unit 1 / Unit
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
1 / Platen 1 / Platen 1 / Platen 1 / Platen 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Platen 1 / Platen 1 / Platen 1 / Platen 1 / Zone 1 / Zone 1 / Zone 1 / Zone 1 / Zone Page 25
GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-CE & CE versions)
RELATED BULLETINS BULLETIN # GAR-12-12-AIC GAR-01-13-AIC
Page 26
SUBJECT Garland Controller Kits for Xpress Grills (supersedes GAR-12-11-AIC) Garland Xpress Grill Platen Lifting Notice
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
DATE Oct 4, 2012 Jan 24, 2013
REVISION HISTORY REV
PAGE
ITEM#
NOTE:
0
12-13 14-16
18-19 22-23 24
6 25 27 14 35-38, 39-46 51 56 61 79-80 81-84 29 20 73 8-10 7 36-40 34-35 30 15 16 4 7 8-12 5-7
26 25 28 10 13 1
2 3
24 25 28 27 26 7 13
DATE
This new publication combined and replaced the following Parts Lists: • for XG24 — G_GHD_PL_XPRESS_XG24 (Rev 1) • for XG24CE — G_GHD_PL_XPRESS_XG24CE (Rev 1) • for XG36 — G_GHD_PL_XPRESS_XG36 (Rev 2) • for XG36CE — G_GHD_PL_XPRESS_XG36CE (Rev 1)
4-5
6-11
NOTES
51 3 8 3 6
33 17, 20, 21
Added introductory info. Removed Grill Plate Welded Assembly Part#s - 4516718, 4517657. Added Power Cord & Plug Asm - 4525505, 4528593, 4528594 Added 5A Fuse Part# 4522739. Added CK4528713 - Surge Protector Kit Use CK4520463 for Pivot Block Asm instead of 4520463. Old gas inlet components - 35-38. New gas inlet components - 39-46. New controller kits and related bulletin. New power switch 4527625. New circuit breakers 4517811-1 and 4517812-1. New body side panels 4528976, 4528977. New caster and cater kit. New connector assembly 4529767. New standardized power cord plate 4529285. New grease bucket clips 4526931. Revised fasteners part#s/info. New shoulder bolt 4527290. New conduit kit and components info (changed from 3/8” to 1/2”). Revised fasteners part#s/info. New teflon clip 4527294 Added propane gas valve 1864702. New elbow fitting 4529768. 24V Transformer use part# G03559-1, instead of 1269800. Ignition module bracket part# should be 1865901, not 4522390. Added fasteners part#s/info. Added silicone tubing and fasteners part#s/info. Added list of wiring diagrams. Added CE ignition wire harness 4522352. Removed Teflon Tool Asm (No Longer Available) (Tool Asm 4525560 which incl. Tool 4525561 & Gasket 4522581). Added New Bulletin info. (12-11-AIC) New DQ Menu programmed controller kit CK4531354. New actuator 4530036 replaced 4525541. Kit 4531086 replaced 1811902 Parts use relay kit 4524082. Removed Grill Wiper 1868201. No longer available. New bulletin - menu programmed controller kits Revised critical parts list New bulletin - Platen Lifting Notice Was 4517394. Use 4531131 (with elbow). Removed P/N as not field replaceable. (4516091, 4516093, 4516094)
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)
DEC 15/11
OCT 4/12
JUN 7/16 NOV 17/16
Page 27
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