MODEL G0519 MILL/DRILL/TAPPING MACHINE - Grizzly Industrial
MODEL G0519 MILL/DRILL/TAPPING MACHINE OWNER'S MANUAL
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4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATION MAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREAD UNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURY INCLUDINGAMPUTATION ELECTROCUTIONORDEATH 4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER INSTALLATIONINASAFEENVIRONMENT PERSONNELTRAININGANDUSAGE AUTHORIZATION PROPERINSPECTIONANDMAINTENANCE MANUALAVAILABILITY ANDCOMPREHENSION APPLICATIONOFSAFETYDEVICES BLADECUTTERINTEG RITY ANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT 4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE FROMNEGLIGENCE IMPROPERTRAINING MACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDING SAWING GRINDING DRILLING AND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCER BIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEAD BASEDPAINTS s #RYSTALLINESILICAFROMBRICKS CEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLY TREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIES DEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREA ANDWORKWITHAPPROVEDSAFETYEQUIP MENT SUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' ;jcXi^dcVaDkZgk^Zl###################################### ' >YZci^[^XVi^dc################################################### ( SECTION 1: SAFETY ....................................... 6 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## + 6YY^i^dcVaHV[Zin[dgB^aa$9g^aah####################### SECTION 2: CIRCUIT REQUIREMENTS ........ 9 ''%K("E]VhZDeZgVi^dc############################### . SECTION 3: SET UP ...................................... 10 HZijeHV[Zin################################################ &% >iZbhCZZYZY[dgHZije############################### &% JceVX`^c\#################################################### &% >ckZcidgn###################################################### && 8aZVcJe###################################################### && H^iZ8dch^YZgVi^dch###################################### &' Bdjci^c\idLdg`WZcX]############################### &' IZhiGjc###################################################### &( He^cYaZ7gZV`">c########################################## &) SECTION 4: OPERATIONS ........................... 15 DeZgVi^dcHV[Zin########################################## &* 7Vh^X8dcigdah############################################## &* He^cYaZ=Z^\]i8dcigdah############################### &, He^cYaZGZijgcHeg^c\IZch^dc#################### &9g^aa8]jX`#################################################### &G"-8daaZih################################################### &. =ZVYhidX`IgVkZa######################################### '% O"Vm^hVcYGdiVi^dc ################################## '% IVWaZIgVkZa################################################# '& M"6m^hVcYN"6m^h ##################################### '& 8VaXjaVi^c\VcYHZii^c\He^cYaZGEB########## '' 9g^aa^c\HeZZY############################################### '( IVee^c\HeZZYVcYAjWg^XVi^dc8]Vgi######### ') B^aa^c\$9g^aa^c\BdYZ##################################### '* IVee^c\BdYZ############################################## '*
SECTION 5: ACCESSORIES ......................... 26 SECTION 6: MAINTENANCE......................... 29 HX]ZYjaZ###################################################### '. AjWg^XVi^dc################################################### '. SECTION 7: SERVICE ................................... 31 6WdjiHZgk^XZ############################################### (& IgdjWaZh]ddi^c\########################################### (& =Va[cji6Y_jhibZci####################################### (( chigjXi^dch############################ (* L^g^c\DkZgk^Zl########################################### (+ SECTION 9: PARTS ....................................... 40 =ZVYhidX`EVgih7gZV`Ydlc####################### )% 7VhZVcY8dajbcEVgih7gZV`Ydlc############ )( AVWZah7gZV`YdlcA^hi############################# )* CdiZh############################################################ )+ WARRANTY AND RETURNS ........................ 49
INTRODUCTION Manual Accuracy
Functional Overview
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No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0519. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. "-"
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NOTICE DO NOT leave the area while break-in procedure is under way. You must be ready to stop the machine if any problem occurs. 8# >cXgZVhZi]ZheZZYid'&%GEBVcYaZi^igjc [dgVcdi]ZgiZcb^cjiZh#GZeZVii]^hgjci^bZ ^cZVX]heZZYhZaZXi^dc# 9. Ijgc i]Z bVX]^cZ OFF! hZi i]Z he^cYaZ id gdiViZ ^c i]Z deedh^iZ Y^gZXi^dc! VcY i]Zc gZeZVii]ZWgZV`"^cegdXZYjgZ^cVaah^mhe^c" YaZheZZYhZaZXi^dch# 10# 8]Vc\Z i]Z ]ZVYhidX` d^a ^bbZY^ViZan l]^aZ i]Z d^a ^h lVgb# ;dg YZiV^ah! gZ[Zg id Lubrication ^c Section 6: MAINTENANCE dcPage 29.
NOTICE Failure to follow start up and spindle breakin procedures will likely cause rapid deterioration of spindle and other related parts.
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NOTICE DO NOT completely unscrew the drawbar
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Note: The chuck is attached to the arbor using a JT3 taper. This attachment is considered to be semi-permanent. There should be no need to remove the chuck from the arbor. Inspect the chuck from time to time to make sure it is still tight on the arbor. If it is loose, use a dead-blow or other soft headed hammer to re-seat the taper.
B2'&%GEB Note/When the spindle is fully retracted, the REVERSE button serves as a jog button to assist in engaging gears when shifting.
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The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
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4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATION MAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREAD UNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURY INCLUDINGAMPUTATION ELECTROCUTIONORDEATH 4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER INSTALLATIONINASAFEENVIRONMENT PERSONNELTRAININGANDUSAGE AUTHORIZATION PROPERINSPECTIONANDMAINTENANCE MANUALAVAILABILITY ANDCOMPREHENSION APPLICATIONOFSAFETYDEVICES BLADECUTTERINTEG RITY ANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT 4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE FROMNEGLIGENCE IMPROPERTRAINING MACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDING SAWING GRINDING DRILLING AND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCER BIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEAD BASEDPAINTS s #RYSTALLINESILICAFROMBRICKS CEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLY TREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIES DEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREA ANDWORKWITHAPPROVEDSAFETYEQUIP MENT SUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' ;jcXi^dcVaDkZgk^Zl###################################### ' >YZci^[^XVi^dc################################################### ( SECTION 1: SAFETY ....................................... 6 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## + 6YY^i^dcVaHV[Zin[dgB^aa$9g^aah####################### SECTION 2: CIRCUIT REQUIREMENTS ........ 9 ''%K("E]VhZDeZgVi^dc############################### . SECTION 3: SET UP ...................................... 10 HZijeHV[Zin################################################ &% >iZbhCZZYZY[dgHZije############################### &% JceVX`^c\#################################################### &% >ckZcidgn###################################################### && 8aZVcJe###################################################### && H^iZ8dch^YZgVi^dch###################################### &' Bdjci^c\idLdg`WZcX]############################### &' IZhiGjc###################################################### &( He^cYaZ7gZV`">c########################################## &) SECTION 4: OPERATIONS ........................... 15 DeZgVi^dcHV[Zin########################################## &* 7Vh^X8dcigdah############################################## &* He^cYaZ=Z^\]i8dcigdah############################### &, He^cYaZGZijgcHeg^c\IZch^dc#################### &9g^aa8]jX`#################################################### &G"-8daaZih################################################### &. =ZVYhidX`IgVkZa######################################### '% O"Vm^hVcYGdiVi^dc ################################## '% IVWaZIgVkZa################################################# '& M"6m^hVcYN"6m^h ##################################### '& 8VaXjaVi^c\VcYHZii^c\He^cYaZGEB########## '' 9g^aa^c\HeZZY############################################### '( IVee^c\HeZZYVcYAjWg^XVi^dc8]Vgi######### ') B^aa^c\$9g^aa^c\BdYZ##################################### '* IVee^c\BdYZ############################################## '*
SECTION 5: ACCESSORIES ......................... 26 SECTION 6: MAINTENANCE......................... 29 HX]ZYjaZ###################################################### '. AjWg^XVi^dc################################################### '. SECTION 7: SERVICE ................................... 31 6WdjiHZgk^XZ############################################### (& IgdjWaZh]ddi^c\########################################### (& =Va[cji6Y_jhibZci####################################### (( chigjXi^dch############################ (* L^g^c\DkZgk^Zl########################################### (+ SECTION 9: PARTS ....................................... 40 =ZVYhidX`EVgih7gZV`Ydlc####################### )% 7VhZVcY8dajbcEVgih7gZV`Ydlc############ )( AVWZah7gZV`YdlcA^hi############################# )* CdiZh############################################################ )+ WARRANTY AND RETURNS ........................ 49
INTRODUCTION Manual Accuracy
Functional Overview
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No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0519. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. "-"
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NOTICE DO NOT leave the area while break-in procedure is under way. You must be ready to stop the machine if any problem occurs. 8# >cXgZVhZi]ZheZZYid'&%GEBVcYaZi^igjc [dgVcdi]ZgiZcb^cjiZh#GZeZVii]^hgjci^bZ ^cZVX]heZZYhZaZXi^dc# 9. Ijgc i]Z bVX]^cZ OFF! hZi i]Z he^cYaZ id gdiViZ ^c i]Z deedh^iZ Y^gZXi^dc! VcY i]Zc gZeZVii]ZWgZV`"^cegdXZYjgZ^cVaah^mhe^c" YaZheZZYhZaZXi^dch# 10# 8]Vc\Z i]Z ]ZVYhidX` d^a ^bbZY^ViZan l]^aZ i]Z d^a ^h lVgb# ;dg YZiV^ah! gZ[Zg id Lubrication ^c Section 6: MAINTENANCE dcPage 29.
NOTICE Failure to follow start up and spindle breakin procedures will likely cause rapid deterioration of spindle and other related parts.
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NOTICE DO NOT completely unscrew the drawbar
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Note: The chuck is attached to the arbor using a JT3 taper. This attachment is considered to be semi-permanent. There should be no need to remove the chuck from the arbor. Inspect the chuck from time to time to make sure it is still tight on the arbor. If it is loose, use a dead-blow or other soft headed hammer to re-seat the taper.
B2'&%GEB Note/When the spindle is fully retracted, the REVERSE button serves as a jog button to assist in engaging gears when shifting.
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G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray
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The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
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