THINK PARTS THINK TORNOS
MULTISWISS 6x14 Multispindle automatic lathe with parallel numerical control.
THE EFFICIENT AND ECONOMIC SOLUTION FOR MANUFACTURING PARTS OF MODERATE COMPLEXITY Automotive
Medical
Electronics
Watchmaking & Micromechanics
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MULTISWISS 6x14
IN SHORT
MultiSwiss is a revolutionary new line of products that bridges the gap between single-spindle and multispindle lathes. MultiSwiss is equipped with 6 sliding headstock spindles that use torque motor technology for barrel indexing. Its ultra-high speed makes it possible to achieve near cam driven multispindle cycle times. Productivity ■■
Completely numerically controlled.
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Ultra-rapid turret indexing.
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Ultra dynamic spindles.
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Independent spindle speeds.
Performance ■■
14 linear axes, 7 C axes.
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Up to 18 tools (3 tools per position).
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Thermo regulated machine core.
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Excellent chip removal and handling.
Flexibility and ergonomics ■■
Y axis (optional).
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Chucker (optional).
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Easy to change setup.
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Low tooling costs.
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Reliable production of a wide variety of parts with strict tolerances.
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Open front access.
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Fully integrated peripherals.
Example of machining on the MultiSwiss 6x14 Material : stainless steel Production : 7.5 seconds / part ■■
Polygon milling
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Exterior threading
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Precision + /- 5 microns
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Ra 0.15
MULTISWISS 6x14
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POWER AND FLEXIBILITY, A GUARANTEE OF FLAWLESS PRODUCTION
3 editions to satisfy all your machining requirements :
Silver Edition :
White Edition :
Machine for bar machining only.
Chucker machine with loading systems to suit your needs. Machines can convert to bar machines.
Productive ■■
Rapid barrel indexing made possible by the
Outstanding performance ■■
torque motor.
bushings.
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Ultra dynamic synchronous spindle drives.
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C axis at all positions.
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Independent speed for each position.
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Polygon milling.
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14 linear axes, 7 C axes.
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Multi-tool design that allows the fitment of up
Precise ■■
Exceptional rigidity through guide separation.
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Sliding headstock spindles with hydrostatic
to 18 tools on the machine.
Unsurpassed shock absorption with hydrostatic
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Up to 2 tools for second operation work.
bearings.
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Optimal chip handling.
Thermal regulation of the entire machine.
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Automatic regulation of machine temperature.
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“Plug & Play” system for attachments
MULTISWISS 6x14
Black Edition : Equipped with a Y axis to broaden the range of parts.
Ergonomic
Flexible
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Extremely quiet machine operation.
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Fast and easy Set up changes.
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Front access for easy access to tools during
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Cost-effective manufacturing of parts, even
set up. ■■
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in small batches.
Low and high pressure cutting oil supply
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Use of standard tools.
integrated into slides.
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Easy to programme with TB-DECO software.
Presettable toolholders with integrated
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Optimized cycle time through the selection
cutting oil feed. ■■
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of barfeeding position.
Collet adjustment from the front.
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Y axis (optional).
“One piece machine” design, with barfeeder,
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Chucker (optional).
oil tank and filtration. ■■
Reduced floor space.
MULTISWISS 6x14
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PRODUCTIVITY AND PERFORMANCE
Barrel
Spindles
The barrel guarantees maximum precision at all
The high-power synchronous drive spindles give
positions. The new indexing technology using
the machine great power. Acceleration times
a torque motor allows for 0.3 sec indexing times,
are extremely short (0-8,000 rpm in less than one
in complete silence.
second). In addition to its own C axis, each
This system was tested for its reliability in
spindle has its own Z axis guided by hydrostatic
over 40 million cycles before it received the
bearings. This allows for increased shock
Tornos validation certificate.
absorption and better lifespan of the tools and
The independent spindles allow for ideal speed
machining surfaces.
at each position and angular control for all
The MultiSwiss is extremely silent thanks to
milling or radial drilling operations. With the
its torque motor driving the barrel as well as
C axis, combined operations (transmit) can also
the spindle drives and thus offers greater comfort
be performed through interpolation of the
of use for the operator.
spindle and slide.
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MULTISWISS 6x14
GUARANTEED COST-EFFECTIVENESS
Modular multi-tool design
Back working
Up to a maximum of 18 tools can be mounted
The independent back working slide with
to the machine, with up to 3 tools per position.
capacity for 2 tools, combined with the second
It is also possible to mount various types of
operation drive spindle, allow for complex
attachments including : polygon milling attach-
turning or milling operations in masked time that
ments, standard or high-frequency drills for
can be oriented with respect to the operations
main and back work operations, thus expanding
performed.
the possible configurations of the MultiSwiss.
Frontal stationary drills (ESX-16)
Polygon milling attachment.
1:1 radial drilling attachment.
Stationary barfeeding device
Radial support for
2:1 radial drilling attachment.
at position 1, stationary drill
high-frequency spindle.
mounted on a dual support.
mounted on a dual support.
Turning toolholder and additional
Basic turning toolholder (16x16).
Frontal drilling attachment.
drilling toolholder.
MULTISWISS 6x14
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PRODUCTIVITY AND FLEXIBILITY…
Ergonomics
Barfeeding : the choice of 1.5 m bars
The MultiSwiss was designed with the operator
This innovative design reduces logistics costs.
in mind. With its excellent frontal access,
Loading is easier for the operator, thus
it is user-friendly, ergonomic and innovative.
allowing for increased machining quality thanks
The machining zone is completely open, allowing
to reduced vibrations. This new barfeeding
for incomparable accessibility.
system also reduces chip length excess thickness
Chip removal is trouble-free thanks to the
for the face milling of each part.
vertical slides that allow the chips to fall directly into the conveyor unit. The slides are equipped with integrated cutting oil feed, thus limiting the use of pipes that are often difficult to adjust and become traps for chips.
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MULTISWISS 6x14
… GUARANTEED EASE OF USE
Water / oil heat exchanger
Electrical cabinet
Part outlet
Chilled water production unit Cutting oil filtration device (50 µm)
Spindle oil filtration
Oil tank
device (5 µm)
4 bar cutting oil pump
Loader
Optional 40 or 80 bar high-pressure pump
Compact all-in-one design !
Programming
The MultiSwiss takes up less floor space :
The TB-DECO ADV programming software
all peripheral units required for operations are
allows for the creation of any multispindle com-
integrated at the back of the machine.
ponent type :
The standard model of the MultiSwiss includes
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Easy programming with icons for productive and unproductive operations.
a loader and two-level filtration system. The container is equipped with an integrated
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Tool library.
water / oil exchanger, making the machine
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Graphic synchronization of simultaneous operations.
compatible with centralized water cooling networks. For customers without this type of
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(Gantt chart)
system, a chilled water production unit can be added to the machine. In addition to the filter,
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Control of the programme and tool trajectories through graphic simulation.
cooling device and barfeeder, the machine’s base is designed to include the chip conveyor,
Calculation of actual machining time
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Various machining macros for specific operations (thread chasing, drilling-roughing cycles,
and the oil mist extraction device can be easily
machining of complex forms, Torx, etc.).
connected. This design makes it possible to install
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Free update.
a MultiSwiss machine in replacement of single-
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Tornos Software Hotline.
spindle machines with barfeeders or cam driven machines of similar capacity. Integrated PC
MULTISWISS 6x14
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Program editing on the machine.
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Service instructions available on the machine.
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Remote maintenance.
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Possibility to control various peripheral units.
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Large colour touch screen.
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USB.
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OPTION
MultiSwiss Black Edition : Y axis To make the machine even more Y14
X15
flexible, it is possible to add a Y axis on slide no. 3 or 4 of the machine
X14
X16
equipment. The Y axis has a stroke of 30 mm and a special plate. It is
S15
X46
compatible with all MultiSwiss
S14 Z11,12,13,14,15,16
standard tooling and can be
S46
S16
equipped with 3 special tool holders
S13
as well as a new device to increase
Y13
S11 S12
the range of applications.
X13
X11 Z46
X12
MultiSwiss White Edition : Chucker Depending on the parts and quantities to be machined, it is possible to work in « Chucker » mode (machining from billets). By replacing the bar feed system with forged or formed workpiece feed systems, production costs can be drastically reduced. The chucker concept on the MultiSwiss White Edition is very straightforward : the billets are conveyed to position 5 so that the workpiece can be clamped in the collet of the spindle before machining can begin.
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MULTISWISS 6x14
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS Bar passage mm Max. part length mm Max. remnant length mm Max. main spindle speed rpm Main spindle power kW Main spindle torque Nm Max. pickoff spindle speed rpm Pickoff spindle motor power kW Pickoff spindle motor torque Nm Spindle Z stroke mm Pickoff spindle Z stroke mm Number of linear axes Number of rotating axes
MULTISWISS 6X14 4-14 40 70 8,000 5.6 7.5 8,000 5 6 50 150 14+1 (Y axis Black Edition machine)
7+1 (option) 5+1 (cutting) 40 30 1 75 18 2 Spindle cooling With oil Cutting oil filtration mµ 50 Oil tank capacity l 900 Standard cutting oil pump : outlet pressure bars 4 flow rate l / min 150 High-pressure pump (options) : a) outlet pressure bars 35 flow rate l / min 40 b) outlet pressure bars 80 flow rate l / min 26 Weight kg 7,000 Installed power kW 59 Numerical control Fanuc Programming system TB-DECO ADV, integrated PC
Number of cross slides during operation X stroke of cross slides during operation mm Y stroke of the transverse slide in operation (Black Edition machine) mm Number of cross slides for back work X stroke of cross slides for back work mm Max. number of tools Max. number of tools for back work
2,120 mm
5,920 mm
1,440 mm
MULTISWISS 6x14
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TORNOS TECHNOLOGIES US CORPORATION 840 Parkview Boulevard US - Lombard, IL 60148 Tél. +1 630 812 2040 Fax +1 630 812 2039
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[email protected] Conforms to the European CE / CEM Safety Standards This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply.
Edition September 2014 – © Tornos 2014, all rights reserved mt
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