nomenclature - MRO Supply
SPECIFICATION/HOW TO ORDER/NOMENCLATURE GRID-LIGN SPECIFICATION GRID-LIGN Couplings are tapered grid style with hubs, grids and covers which are interchangeable with other industry standard tapered grid couplings. Grid hubs are machined steel, protected with an anti-rust coating. Hubs have optional methods of attachment to the shaft including but not limited to: clearance fit, interference fit or TAPER-LOCK bushings. Clearance fits and interference fits are supplied with an industry standard keyway. Clearance fits are supplied with two set screws, one over the key and one at 65°. The grid element is made of high strength spring steel, heat treated and shot peened to enhance strength and durability. The coupling is designed and manufactured such that the grid member can be replaced without disturbing the connected equipment and without the requirement for realignment. All GRID-LIGN Couplings are fitted with covers to retain lubrication and prevent the entry of abrasives and contaminants. Covers are of a two piece design to facilitate installation and are available as axial split or radial split. DODGE will provide recommendations for types and amounts of lubricant suitable for operation in ambient temperatures from -35°F to +210°F. Spacer Couplings consist of two shaft hubs and a center assembly consisting of two spacer hubs, one grid and cover. The center assembly is readily removable to facilitate maintenance on pumps or other connected equipment. The center assembly must be replaceable without disturbing the coupled equipment and without realignment.
HOW TO ORDER Standard couplings consist of: (2) Shaft Hubs (1) T10 (or T20) Grid & Cover Assembly
Spacer Couplings consist of: T31 Spacer (2) “T” Shaft Hubs (2) Spacer Hubs (1) T10 Grid & Cover Assembly T35 Half Spacer (1) Shaft Hub (1) Spacer Hub (1) “T” Shaft Hub (1) T10 Grid & Cover Assembly
NOMENCLATURE 1020 Size Coupling Type T10=Horizontal Split Cover T20=Vertical Split Cover T31=Full Spacer T35=Half Spacer
PT1--40
T10
EASY SELECTION GRID-LIGN DODGE PRESELECTED GRID--LIGN COUPLINGS FOR ELECTRIC MOTORS @ 1800 RPM MOTOR
GRID--LIGN STRAIGHT BORE TYPES T10 & T20
GRID--LIGN TAPER--LOCK TAPER LOCK TYPES T10 &T20
SERVICE FACTOR
SERVICE FACTOR
H.P.
FRAME
SHAFT DIA.
1
143T
0.875
1020T
1020T
1020T
1030T
1030T
1.5
145T
0.875
1020T
1020T
1020T
1030T
2
145T
0.875
1020T
1020T
1020T
3
182T
1.125
1020T
1020T
5
184T
1.125
1020T
7.5
213T
1.375
10
215T
15
LIGHT 10 1.0
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1040T
1040T
1040T
1020T
1020T
1030T
1040T
1040T
1040T
1.375
1030T
1030T
1030T
1040T
1040T
1040T
1020T
1030T
1030T
1040T
1040T
1040T
254T
1.625
1040T
1040T
1040T
1060T
1060T
1060T
1030T
1030T
1030T
1050T
1050T
1050T
20
256T
1.625
1040T
1040T
1040T
1060T
1060T
1060T
1030T
1030T
1040T
1050T
1050T
1050T
25
284T
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1040T
1040T
1060T
1060T
1060T
40 50 60 75 100
125
150 200
MEDIUM HEAVY 15 1.5 20 2.0
LIGHT 10 1.0
MEDIUM HEAVY 15 1.5 20 2.0
GRID--LIGN S STRAIGHT G BORE O TYPES T31 T &T35 &T SERVICE FACTOR
LIGHT MEDIUM HEAVY 10 1.0 15 1.5 20 2.0
30
LIGHT 10 1.0
GRID--LIGN S STRAIGHT G BORE O TYPES T31 T &T35 &T SERVICE FACTOR
MEDIUM HEAVY 15 1.5 20 2.0
326T
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1040T
1050T
1060T
1060T
1060T
286TS
1.625
1040T
1040T
1040T
1060T
1060T
1060T
1040T
1040T
1050T
1050T
1050T
1050T
324T
2.125
1060T
1060T
1060T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
324TS
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
326T
2.125
1060T
1060T
1060T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
326TS
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
364T
2.375
1070T
1070T
1070T
1080T
1080T
1080T
1050T
1050T
1060T
1070T
1070T
1070T
364TS
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1050T
1050T
1060T
1060T
1060T
1060T
365T
2.375
1070T
1070T
1070T
1080T
1080T
1080T
1050T
1060T
1060T
1070T
1070T
1070T
365TS
1.875
1060T
1060T
1060T
1070T
1070T
1070T
1050T
1060T
1060T
1060T
1060T
1060T
404T
2.875
1080T
1080T
1080T
1090T
1090T
1090T
1060T
1060T
1070T
1090T
1090T
1090T
404TS
2.125
1060T
1060T
1060T
1070T
1070T
1070T
1050T
1060T
1070T
1060T
1060T
1070T
405T
2.875
1080T
1080T
1080T
1090T
1090T
1090T
1060T
1070T
1080T
1090T
1090T
1090T
405TS 444T 444TS
2.125 3.375 2.375
1060T 1090T 1070T
1070T 1090T 1070T
1080T 1090T 1080T
1070T 1110T 1080T
1070T 1110T 1080T
1080T 1110T 1080T
1060T 1080T 1060T
1070T 1080T 1070T
1080T 1080T 1080T
1060T 1100T 1070T
1070T 1100T 1070T
1080T 1100T 1080T
444/5T
3.375
1090T
1090T
1090T
1110T
1110T
1110T
1080T
1080T
1080T
1100T
1100T
1100T
444/5TS
2.375
1070T
1070T
1080T
1080T
1080T
1080T
1060T
1070T
1080T
1070T
1070T
1080T
444T
3.375
1090T
1090T
1090T
1110T
1110T
1110T
1080T
1080T
1080T
1100T
1100T
1100T
444TS
2.375
1070T
1080T
1080T
1080T
1080T
1080T
1070T
1080T
1080T
1070T
1080T
1080T
FEATURES/BENEFITS PAGE PT1--38
SELECTION/DIMENSIONS PAGE PT1--42
MODIFICATIONS/ACCESSORIES PAGE PT1--64
PT1--41
ENGINEERING/TECHNICAL PAGE PT1--66
SPECIFICATION/HOW TO ORDER/NOMENCLATURE Other Couplings -- POLY-DISC SPECIFICATION POLY-DISC Couplings are a pin type coupling using a molded polyurethane disc. The physical properties of the disc allow for the cushioning of shock loads and the resistance to most common chemicals such as acids, alkalis and petroleum products. The disc has an operating range of -90°F to +170°F. The flexible disc is captured through metallic pins, utilizing a light press fit over the pins to prevent the accumulation of abrasive particles between the disc and pins. The pin holes are barreled to allow 2° angular misalignment and the flexible disc allows 1/32” parallel misalignment. The disc has spacer buttons to achieve automatic flange spacing which speeds up installation. Both flanges are machined all over and are taper bored to receive TAPER-LOCK bushings to permit quick and easy installation on shafts of equal or different diameters.
HOW TO ORDER Consists of: (2) TAPER-LOCK Flanges (1) Disc
NOMENCLATURE 3-1/4
-
H
Size (O.D. of Coupling) Type of T-L Flange H-Bushing installs from hub side F-Bushing installs from flange side
RIGID SPECIFICATION Rigid Couplings provide a connection between two perfectly aligned shafts. Flanged Rigid Couplings consist of two flanges joined by bolts and taper bored for TAPER-LOCK bushings to connect shafts of the same or different diameters. Ribbed Rigid Couplings are axially split to clamp on shafts of the same diameter and held together by bolts. The coupling uses one key over the entire length and permits quick and easy installation and removal.
HOW TO ORDER TAPER-LOCK consist of: (1) Male Flange Assembly (1) Female Flange
NOMENCLATURE T-L Rigid
35
R
Ribbed Rigid
Size (Designated size of T-L Bushing)
D--FLEX COUPLINGS PAGE PT1--2
2-3/4
Bore Size of Coupling
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--60
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--55
SELECTION/DIMENSIONS POLY-DISC B D
E
D
A
TYPE H-F
TYPE H-H
J
TYPE F-F K
SIZE 2-5/8 & 3-1/4 B D
D
E
C A
J K
TYPE H--H
TYPE H--F
TYPE F--F
SIZES 4 THRU 10 Coupling Bushing Size Size 2-5/8 1008 3-1/4 1210 4 1215 5-1/4 1615 7 2517 8 2517 10 3030
Min. Bore 1/2 1/2 1/2 1/2 1/2 1/2 15/16
Max. Bore 1 1-1/4 1-1/4 1-11/16 2-11/16 2-11/16 3-1/4
HP/100 0.29 0.57 0.95 2.29 4.6 10 17.26
Torque (In-Lb) 180 360 600 1440 2900 6300 10900
Max. RPM 3600 3600 3600 3600 3000 2400 2000
A
B
C
D
E
J
K
2.63 3.25 4.00 5.25 7.00 8.00 10.00
2.56 2.88 3.63 3.75 4.38 4.63 7.50
2.63 3.25 2.63 3.25 4.97 5.00 6.00
1.00 1.13 1.50 1.50 1.75 1.75 3.00
0.69 0.75 0.63 0.75 0.88 1.13 1.50
0.63 0.81 0.81 0.81 1.00 1.00 1.31
0.75 1.06 1.06 1.06 1.63 1.63 2.69
Weight Inertia (Lbs.) (Lb-Ft 2 ) 2.5 2.3 4.15 6.2 5.8 10 12.1 34.4 25.9 141.2 34.1 246.7 77.7 866
POLY--DISC Part Numbers Coupling Size 2-5/8 3-1/4 4 5-1/4 7 8 10
Bushing Size 1008 1210 1215 1615 2517 2517 3030
T-L Flanges Type H 008057 008059 008041 008043 008045 008047 008049
(2) Req’d Type F 008058 008060 008040 008042 008044 008046 008048
Disc (1) Req’d 008030 008031 008032 008033 008034 008035 008036
Complete coupling consists of: (2) TAPER-LOCK Flanges (as selected), and (1) POLY-DISC Element. NOTE: TAPER-LOCK bushings ordered separately. D--FLEX COUPLINGS PAGE PT1--2
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--61
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--57
SELECTION/DIMENSIONS TAPER-LOCK Rigid K
K J
Male
B
D A
Female
K J
D
D
C
A
Size R16 R25 R30 R35 R40 R45 R50 R60
D A
C
R35 TO R50 Max. Bore 1-11/16 2-11/16 3-1/4 3-15/16 4-7/16 4-15/16 5--5/16 6
HP/100 8.0 29.2 50.5 80.0 120 170 233 404
Torque (In-Lb)** 5,050 18,400 31,800 50,500 75,500 107,000 147,000 254,500
Max. RPM 4965 3545 2920 2545 2115 1910 1740 1240
D E
E
R16 TO R30 Min. Bore 1/2 1/2 15/16 1-3/16 1-7/16 1-15/16 2-7/16 3-7/16
B
D
C
E
Bushing Size 1615 2517 3030 3535 4040 4545 5050 6050
J
B
R60 A
B
C
5.00 3.25 3.25 7.00 3.75 5.00 8.50 6.25 5.75 9.75 7.25 7.00 11.75 8.25 8.50 13.00 9.25 9.50 14.25 10.25 10.50 20.00 13.25 16.00
D
E
J*
K}
1.50 1.75 3.00 3.50 4.00 4.50 5.00 5.00
0.25 0.25 0.25 0.25 0.25 0.25 0.25 1.75
0.81 1.00 1.19 1.31 1.63 1.94 2.31 1.63
1.06 1.63 2.06 2.69 3.38 4.06 4.81 4.38
Weight (Lbs.) 8 19.1 38.1 62.2 105.6 146.7 194.4 526.7
*
Space required to tighten bushing with shortened hex key in bushings 1615 through 5050. 6050 uses standard wrench. Also space required to loosen screws to permit removal of hub by a puller
}
Space required to loosen bushing using screws as jack screws—no puller required. Use shortened hex key for bushing 1615 through 5050. 6050 uses standard wrench
** Ratings are based on uniforming, non--reversing type loads. For more severe conditions, consult DODGE
TAPER-LOCK RIGID PART NUMBERS Coupling Bushing Size Size
Male Flange Assy (1) Req’d
Female Flange (1) Req’d
R16 R25 R30 R35
1615 2517 3030 3535
003001 003003 003005 003007
003002 003004 003006 003008
R40 R45 R50 R60
4040 4545 5050 6050
003009 003011 003013 003015
003010 003012 003014 003016
Complete coupling consists of: (1) Male Flange Assembly, and (1) Female Flange. TAPER-LOCK Rigid D--FLEX COUPLINGS PAGE PT1--2
NOTE: TAPER-LOCK bushings ordered separately.
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--62
GRID--LIGN COUPLINGS PAGE PT1--38
SELECTION METHOD PAGE PT1--67
MODIFICATIONS/ ACCESSORIES PARA-FLEX Elements -- Part Numbers Element Size PX40 PX50 PX60 PX70 PX80 PX90 PX100 PX110 PX120 PX140 PX160 PX200 PX240 PX280 PX320
Standard P/N 011529 011105 011106 011107 011108 011109 011110 011111 011112 011114 011117 011120 011124 011457 011463
Neoprene P/N 012455 011296 011297 011298 011299 011300 011301 011302 011303 011304 011305 011306 011312 011313 011315
Weight (Lbs)
Cordless P/N 012456 011285 011286 011287 011288 011289 011290 — 011292 — — — — — —
Element Size
0.3 0.7 1.2 1.6 2.2 2.6 2.5 3.0 4.8 5.6 9.1 20.8 27.0 45.0 80.0
PH87 PH96 PH116 PH131 PH172 PH192 PH213 PH252
High Speed/Flywheel Elements Standard Neoprene Part No. Part No. 011227 011266 011228 011267 011230 011268 011231 011269 011234 011270 011236 011271 011239 011272 011242 011273
Weight (lbs) 1.20 1.80 2.00 3.50 7.50 9.30 13.90 27.00
(1) Neoprene element ratings are the same as the standard natural rubber element ratings. (Yellow Sticker) (2) Cordless elements have an average static torsional stiffness 25% of the standard element and approximately 25% of the torque rating.
D--FLEX Coupling Sleeves -- Part Numbers EPDM
Neoprene
Hytrel
Coupling Size
JE
JES
E
JN
JNS
N
3 4 5
S004208 S004210 S004212
S004242 S004244 S004246
S022190 S022191
S004209 S004211 S004213
S004243 S004245 S004247
S022211 S022212
6 7 8
S004214 S004216 S004218
S004248 S004250 S004252
S022192 S022193 S022194
S004215 S004217 S004219
S004249 S004251 S004253
9 10 11
S004220 S004222
S004254 S004256
12 13 14 16
D--FLEX COUPLINGS PAGE PT1--2
H
HS
S022213 S022214 S022215
S022183 S022184 S022185
S022232 S022233 S022234
S022195 S022196 S022197
S022216 S022217 S022218
S022186 S022187 S022188
S022235 S022236 S022237
S022198 S021990 S021991 S021992
S022219 S021993 S021994
S022189
S022238
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--64
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--57
MODIFICATIONS/ ACCESSORIES GRID-LIGN Replacement Grids, Covers, And Seals -- Part Numbers Coupling Size 1020T 1030T 1040T 1050T 1060T 1070T 1080T 1090T 1100T 1110T
Grid 006275 006276 006277 006278 006279 006280 006281 006282 006283 006284
T10 Cover Assembly 006250 006251 006252 006253 006254 006255 006256 006257 006258 006259
T10 Seal Kit 006805 006806 006807 006808 006809 006810 006811 006812 006813 006814
T20 Cover Assembly 006260 006261 006262 006263 006264 006265 006266 006267 006268 006269
T20 Seal Kit 006815 006816 006817 006818 006819 006820 006821 006822 006823 006824
Chain Coupling: Chain Assemblies And Covers -- Part Numbers Coupling Size 4012 4016 5012 5016 5018 6018 6020 8018 8020 10020 12018 12020
Chain Assembly 100480 100490 100489 100481 100491 100482 100492 100483 100493 100495 100497 100496
Chain Assembly Weight (Lbs.) .4 .6 .9 1.4 1.4 2.7 2.7 6.1 6.1 11.0 20.0 20.0
Cover Assembly (1) 099026 099026 N/A 099027 099027 099028 099028 099029 099029 099024 N/A 099025
Cover Assembly Weight (Lbs.) 1.0 1.0 N/A 1.3 1.3 2.6 2.6 5.1 5.1 12.2 N/A 19.5
(1) Cover assemblies consist of cover halves, screws, seals, and cover gaskets.
PARA-FLEX Nickel Plated Screws Flange Assembly Size PX70, PX80 PX90, PX100 PX120 PX140
Screw Size (2) 5/16-18X1-1/2 3/8-16X1-3/4 1/2-13X2 1/2-13X2-1/4
Part Number
Number per Flange (3)
411767 411768 411770 411771
5, 6 6 6 8
(2) Nickel plated Grade 8 hex head cap screws. Screws not available from stock for PX140 with iron flanges. For sizes not listed, contact DODGE. (3) 5 required for PX70; 6 for PX80.
D--FLEX COUPLINGS PAGE PT1--2
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--65
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--57
ENGINEERING/ TECHNICAL Elastomer Compatibility Ratings:
1- Minor Effect
2-Moderate Effect
Nat. Rubber
NeoNeo prene
Acetic Acids
2
1
1
Acetic Anhydride
2
1
Alcohols, Monohydric
2
Ammonia Anhydrous
3-Severe Effect
nd-No Data
Substance
Nat. Rubber
NeoNeo prene
1
Hydrobromic Acid (40%)
1
2
1
nd
2
nd
Kerosene
3
2
3
nd
1
2
nd
Lacquers
3
3
3
2
3
1
1
nd
Lead Sufamate
2
1
1
nd
ASTM A Oils
3
1
1
1
Mineral Oil
3
2
2
1
Animal Fats
3
2
2
nd
Naphtha
3
2
3
1
Benzene
3
3
3
2
Nickel Chloride
1
2
1
nd
Carbonic Acid
3
2
2
nd
Nitric Acid (10%)
1
2
2
2
Calcium Bisulfite
2
1
3
nd
Ozone
3
2
1
nd
Chloracetone
2
2
1
2
Petroleum (
HOW TO ORDER Standard couplings consist of: (2) Shaft Hubs (1) T10 (or T20) Grid & Cover Assembly
Spacer Couplings consist of: T31 Spacer (2) “T” Shaft Hubs (2) Spacer Hubs (1) T10 Grid & Cover Assembly T35 Half Spacer (1) Shaft Hub (1) Spacer Hub (1) “T” Shaft Hub (1) T10 Grid & Cover Assembly
NOMENCLATURE 1020 Size Coupling Type T10=Horizontal Split Cover T20=Vertical Split Cover T31=Full Spacer T35=Half Spacer
PT1--40
T10
EASY SELECTION GRID-LIGN DODGE PRESELECTED GRID--LIGN COUPLINGS FOR ELECTRIC MOTORS @ 1800 RPM MOTOR
GRID--LIGN STRAIGHT BORE TYPES T10 & T20
GRID--LIGN TAPER--LOCK TAPER LOCK TYPES T10 &T20
SERVICE FACTOR
SERVICE FACTOR
H.P.
FRAME
SHAFT DIA.
1
143T
0.875
1020T
1020T
1020T
1030T
1030T
1.5
145T
0.875
1020T
1020T
1020T
1030T
2
145T
0.875
1020T
1020T
1020T
3
182T
1.125
1020T
1020T
5
184T
1.125
1020T
7.5
213T
1.375
10
215T
15
LIGHT 10 1.0
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1020T
1020T
1020T
1020T
1020T
1020T
1030T
1030T
1030T
1040T
1040T
1040T
1020T
1020T
1030T
1040T
1040T
1040T
1.375
1030T
1030T
1030T
1040T
1040T
1040T
1020T
1030T
1030T
1040T
1040T
1040T
254T
1.625
1040T
1040T
1040T
1060T
1060T
1060T
1030T
1030T
1030T
1050T
1050T
1050T
20
256T
1.625
1040T
1040T
1040T
1060T
1060T
1060T
1030T
1030T
1040T
1050T
1050T
1050T
25
284T
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1040T
1040T
1060T
1060T
1060T
40 50 60 75 100
125
150 200
MEDIUM HEAVY 15 1.5 20 2.0
LIGHT 10 1.0
MEDIUM HEAVY 15 1.5 20 2.0
GRID--LIGN S STRAIGHT G BORE O TYPES T31 T &T35 &T SERVICE FACTOR
LIGHT MEDIUM HEAVY 10 1.0 15 1.5 20 2.0
30
LIGHT 10 1.0
GRID--LIGN S STRAIGHT G BORE O TYPES T31 T &T35 &T SERVICE FACTOR
MEDIUM HEAVY 15 1.5 20 2.0
326T
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1040T
1050T
1060T
1060T
1060T
286TS
1.625
1040T
1040T
1040T
1060T
1060T
1060T
1040T
1040T
1050T
1050T
1050T
1050T
324T
2.125
1060T
1060T
1060T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
324TS
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
326T
2.125
1060T
1060T
1060T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
326TS
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1040T
1050T
1050T
1060T
1060T
1060T
364T
2.375
1070T
1070T
1070T
1080T
1080T
1080T
1050T
1050T
1060T
1070T
1070T
1070T
364TS
1.875
1050T
1050T
1050T
1070T
1070T
1070T
1050T
1050T
1060T
1060T
1060T
1060T
365T
2.375
1070T
1070T
1070T
1080T
1080T
1080T
1050T
1060T
1060T
1070T
1070T
1070T
365TS
1.875
1060T
1060T
1060T
1070T
1070T
1070T
1050T
1060T
1060T
1060T
1060T
1060T
404T
2.875
1080T
1080T
1080T
1090T
1090T
1090T
1060T
1060T
1070T
1090T
1090T
1090T
404TS
2.125
1060T
1060T
1060T
1070T
1070T
1070T
1050T
1060T
1070T
1060T
1060T
1070T
405T
2.875
1080T
1080T
1080T
1090T
1090T
1090T
1060T
1070T
1080T
1090T
1090T
1090T
405TS 444T 444TS
2.125 3.375 2.375
1060T 1090T 1070T
1070T 1090T 1070T
1080T 1090T 1080T
1070T 1110T 1080T
1070T 1110T 1080T
1080T 1110T 1080T
1060T 1080T 1060T
1070T 1080T 1070T
1080T 1080T 1080T
1060T 1100T 1070T
1070T 1100T 1070T
1080T 1100T 1080T
444/5T
3.375
1090T
1090T
1090T
1110T
1110T
1110T
1080T
1080T
1080T
1100T
1100T
1100T
444/5TS
2.375
1070T
1070T
1080T
1080T
1080T
1080T
1060T
1070T
1080T
1070T
1070T
1080T
444T
3.375
1090T
1090T
1090T
1110T
1110T
1110T
1080T
1080T
1080T
1100T
1100T
1100T
444TS
2.375
1070T
1080T
1080T
1080T
1080T
1080T
1070T
1080T
1080T
1070T
1080T
1080T
FEATURES/BENEFITS PAGE PT1--38
SELECTION/DIMENSIONS PAGE PT1--42
MODIFICATIONS/ACCESSORIES PAGE PT1--64
PT1--41
ENGINEERING/TECHNICAL PAGE PT1--66
SPECIFICATION/HOW TO ORDER/NOMENCLATURE Other Couplings -- POLY-DISC SPECIFICATION POLY-DISC Couplings are a pin type coupling using a molded polyurethane disc. The physical properties of the disc allow for the cushioning of shock loads and the resistance to most common chemicals such as acids, alkalis and petroleum products. The disc has an operating range of -90°F to +170°F. The flexible disc is captured through metallic pins, utilizing a light press fit over the pins to prevent the accumulation of abrasive particles between the disc and pins. The pin holes are barreled to allow 2° angular misalignment and the flexible disc allows 1/32” parallel misalignment. The disc has spacer buttons to achieve automatic flange spacing which speeds up installation. Both flanges are machined all over and are taper bored to receive TAPER-LOCK bushings to permit quick and easy installation on shafts of equal or different diameters.
HOW TO ORDER Consists of: (2) TAPER-LOCK Flanges (1) Disc
NOMENCLATURE 3-1/4
-
H
Size (O.D. of Coupling) Type of T-L Flange H-Bushing installs from hub side F-Bushing installs from flange side
RIGID SPECIFICATION Rigid Couplings provide a connection between two perfectly aligned shafts. Flanged Rigid Couplings consist of two flanges joined by bolts and taper bored for TAPER-LOCK bushings to connect shafts of the same or different diameters. Ribbed Rigid Couplings are axially split to clamp on shafts of the same diameter and held together by bolts. The coupling uses one key over the entire length and permits quick and easy installation and removal.
HOW TO ORDER TAPER-LOCK consist of: (1) Male Flange Assembly (1) Female Flange
NOMENCLATURE T-L Rigid
35
R
Ribbed Rigid
Size (Designated size of T-L Bushing)
D--FLEX COUPLINGS PAGE PT1--2
2-3/4
Bore Size of Coupling
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--60
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--55
SELECTION/DIMENSIONS POLY-DISC B D
E
D
A
TYPE H-F
TYPE H-H
J
TYPE F-F K
SIZE 2-5/8 & 3-1/4 B D
D
E
C A
J K
TYPE H--H
TYPE H--F
TYPE F--F
SIZES 4 THRU 10 Coupling Bushing Size Size 2-5/8 1008 3-1/4 1210 4 1215 5-1/4 1615 7 2517 8 2517 10 3030
Min. Bore 1/2 1/2 1/2 1/2 1/2 1/2 15/16
Max. Bore 1 1-1/4 1-1/4 1-11/16 2-11/16 2-11/16 3-1/4
HP/100 0.29 0.57 0.95 2.29 4.6 10 17.26
Torque (In-Lb) 180 360 600 1440 2900 6300 10900
Max. RPM 3600 3600 3600 3600 3000 2400 2000
A
B
C
D
E
J
K
2.63 3.25 4.00 5.25 7.00 8.00 10.00
2.56 2.88 3.63 3.75 4.38 4.63 7.50
2.63 3.25 2.63 3.25 4.97 5.00 6.00
1.00 1.13 1.50 1.50 1.75 1.75 3.00
0.69 0.75 0.63 0.75 0.88 1.13 1.50
0.63 0.81 0.81 0.81 1.00 1.00 1.31
0.75 1.06 1.06 1.06 1.63 1.63 2.69
Weight Inertia (Lbs.) (Lb-Ft 2 ) 2.5 2.3 4.15 6.2 5.8 10 12.1 34.4 25.9 141.2 34.1 246.7 77.7 866
POLY--DISC Part Numbers Coupling Size 2-5/8 3-1/4 4 5-1/4 7 8 10
Bushing Size 1008 1210 1215 1615 2517 2517 3030
T-L Flanges Type H 008057 008059 008041 008043 008045 008047 008049
(2) Req’d Type F 008058 008060 008040 008042 008044 008046 008048
Disc (1) Req’d 008030 008031 008032 008033 008034 008035 008036
Complete coupling consists of: (2) TAPER-LOCK Flanges (as selected), and (1) POLY-DISC Element. NOTE: TAPER-LOCK bushings ordered separately. D--FLEX COUPLINGS PAGE PT1--2
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--61
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--57
SELECTION/DIMENSIONS TAPER-LOCK Rigid K
K J
Male
B
D A
Female
K J
D
D
C
A
Size R16 R25 R30 R35 R40 R45 R50 R60
D A
C
R35 TO R50 Max. Bore 1-11/16 2-11/16 3-1/4 3-15/16 4-7/16 4-15/16 5--5/16 6
HP/100 8.0 29.2 50.5 80.0 120 170 233 404
Torque (In-Lb)** 5,050 18,400 31,800 50,500 75,500 107,000 147,000 254,500
Max. RPM 4965 3545 2920 2545 2115 1910 1740 1240
D E
E
R16 TO R30 Min. Bore 1/2 1/2 15/16 1-3/16 1-7/16 1-15/16 2-7/16 3-7/16
B
D
C
E
Bushing Size 1615 2517 3030 3535 4040 4545 5050 6050
J
B
R60 A
B
C
5.00 3.25 3.25 7.00 3.75 5.00 8.50 6.25 5.75 9.75 7.25 7.00 11.75 8.25 8.50 13.00 9.25 9.50 14.25 10.25 10.50 20.00 13.25 16.00
D
E
J*
K}
1.50 1.75 3.00 3.50 4.00 4.50 5.00 5.00
0.25 0.25 0.25 0.25 0.25 0.25 0.25 1.75
0.81 1.00 1.19 1.31 1.63 1.94 2.31 1.63
1.06 1.63 2.06 2.69 3.38 4.06 4.81 4.38
Weight (Lbs.) 8 19.1 38.1 62.2 105.6 146.7 194.4 526.7
*
Space required to tighten bushing with shortened hex key in bushings 1615 through 5050. 6050 uses standard wrench. Also space required to loosen screws to permit removal of hub by a puller
}
Space required to loosen bushing using screws as jack screws—no puller required. Use shortened hex key for bushing 1615 through 5050. 6050 uses standard wrench
** Ratings are based on uniforming, non--reversing type loads. For more severe conditions, consult DODGE
TAPER-LOCK RIGID PART NUMBERS Coupling Bushing Size Size
Male Flange Assy (1) Req’d
Female Flange (1) Req’d
R16 R25 R30 R35
1615 2517 3030 3535
003001 003003 003005 003007
003002 003004 003006 003008
R40 R45 R50 R60
4040 4545 5050 6050
003009 003011 003013 003015
003010 003012 003014 003016
Complete coupling consists of: (1) Male Flange Assembly, and (1) Female Flange. TAPER-LOCK Rigid D--FLEX COUPLINGS PAGE PT1--2
NOTE: TAPER-LOCK bushings ordered separately.
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--62
GRID--LIGN COUPLINGS PAGE PT1--38
SELECTION METHOD PAGE PT1--67
MODIFICATIONS/ ACCESSORIES PARA-FLEX Elements -- Part Numbers Element Size PX40 PX50 PX60 PX70 PX80 PX90 PX100 PX110 PX120 PX140 PX160 PX200 PX240 PX280 PX320
Standard P/N 011529 011105 011106 011107 011108 011109 011110 011111 011112 011114 011117 011120 011124 011457 011463
Neoprene P/N 012455 011296 011297 011298 011299 011300 011301 011302 011303 011304 011305 011306 011312 011313 011315
Weight (Lbs)
Cordless P/N 012456 011285 011286 011287 011288 011289 011290 — 011292 — — — — — —
Element Size
0.3 0.7 1.2 1.6 2.2 2.6 2.5 3.0 4.8 5.6 9.1 20.8 27.0 45.0 80.0
PH87 PH96 PH116 PH131 PH172 PH192 PH213 PH252
High Speed/Flywheel Elements Standard Neoprene Part No. Part No. 011227 011266 011228 011267 011230 011268 011231 011269 011234 011270 011236 011271 011239 011272 011242 011273
Weight (lbs) 1.20 1.80 2.00 3.50 7.50 9.30 13.90 27.00
(1) Neoprene element ratings are the same as the standard natural rubber element ratings. (Yellow Sticker) (2) Cordless elements have an average static torsional stiffness 25% of the standard element and approximately 25% of the torque rating.
D--FLEX Coupling Sleeves -- Part Numbers EPDM
Neoprene
Hytrel
Coupling Size
JE
JES
E
JN
JNS
N
3 4 5
S004208 S004210 S004212
S004242 S004244 S004246
S022190 S022191
S004209 S004211 S004213
S004243 S004245 S004247
S022211 S022212
6 7 8
S004214 S004216 S004218
S004248 S004250 S004252
S022192 S022193 S022194
S004215 S004217 S004219
S004249 S004251 S004253
9 10 11
S004220 S004222
S004254 S004256
12 13 14 16
D--FLEX COUPLINGS PAGE PT1--2
H
HS
S022213 S022214 S022215
S022183 S022184 S022185
S022232 S022233 S022234
S022195 S022196 S022197
S022216 S022217 S022218
S022186 S022187 S022188
S022235 S022236 S022237
S022198 S021990 S021991 S021992
S022219 S021993 S021994
S022189
S022238
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--64
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--57
MODIFICATIONS/ ACCESSORIES GRID-LIGN Replacement Grids, Covers, And Seals -- Part Numbers Coupling Size 1020T 1030T 1040T 1050T 1060T 1070T 1080T 1090T 1100T 1110T
Grid 006275 006276 006277 006278 006279 006280 006281 006282 006283 006284
T10 Cover Assembly 006250 006251 006252 006253 006254 006255 006256 006257 006258 006259
T10 Seal Kit 006805 006806 006807 006808 006809 006810 006811 006812 006813 006814
T20 Cover Assembly 006260 006261 006262 006263 006264 006265 006266 006267 006268 006269
T20 Seal Kit 006815 006816 006817 006818 006819 006820 006821 006822 006823 006824
Chain Coupling: Chain Assemblies And Covers -- Part Numbers Coupling Size 4012 4016 5012 5016 5018 6018 6020 8018 8020 10020 12018 12020
Chain Assembly 100480 100490 100489 100481 100491 100482 100492 100483 100493 100495 100497 100496
Chain Assembly Weight (Lbs.) .4 .6 .9 1.4 1.4 2.7 2.7 6.1 6.1 11.0 20.0 20.0
Cover Assembly (1) 099026 099026 N/A 099027 099027 099028 099028 099029 099029 099024 N/A 099025
Cover Assembly Weight (Lbs.) 1.0 1.0 N/A 1.3 1.3 2.6 2.6 5.1 5.1 12.2 N/A 19.5
(1) Cover assemblies consist of cover halves, screws, seals, and cover gaskets.
PARA-FLEX Nickel Plated Screws Flange Assembly Size PX70, PX80 PX90, PX100 PX120 PX140
Screw Size (2) 5/16-18X1-1/2 3/8-16X1-3/4 1/2-13X2 1/2-13X2-1/4
Part Number
Number per Flange (3)
411767 411768 411770 411771
5, 6 6 6 8
(2) Nickel plated Grade 8 hex head cap screws. Screws not available from stock for PX140 with iron flanges. For sizes not listed, contact DODGE. (3) 5 required for PX70; 6 for PX80.
D--FLEX COUPLINGS PAGE PT1--2
PARA--FLEX COUPLINGS PAGE PT1--14
PT1--65
GRID--LIGN COUPLINGS PAGE PT1--38
CHAIN COUPLINGS PAGE PT1--57
ENGINEERING/ TECHNICAL Elastomer Compatibility Ratings:
1- Minor Effect
2-Moderate Effect
Nat. Rubber
NeoNeo prene
Acetic Acids
2
1
1
Acetic Anhydride
2
1
Alcohols, Monohydric
2
Ammonia Anhydrous
3-Severe Effect
nd-No Data
Substance
Nat. Rubber
NeoNeo prene
1
Hydrobromic Acid (40%)
1
2
1
nd
2
nd
Kerosene
3
2
3
nd
1
2
nd
Lacquers
3
3
3
2
3
1
1
nd
Lead Sufamate
2
1
1
nd
ASTM A Oils
3
1
1
1
Mineral Oil
3
2
2
1
Animal Fats
3
2
2
nd
Naphtha
3
2
3
1
Benzene
3
3
3
2
Nickel Chloride
1
2
1
nd
Carbonic Acid
3
2
2
nd
Nitric Acid (10%)
1
2
2
2
Calcium Bisulfite
2
1
3
nd
Ozone
3
2
1
nd
Chloracetone
2
2
1
2
Petroleum (
