POWERLINE SIGNAL COUPLERS

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POWERLINE SIGNAL COUPLERS 0557-7700-xx FEATURES •

Designed for use with Intellon INT5200 chipset



Fully compatible with Bel’s 0804-5000-xx family of products



Variants available for desktop, DC wallplug and AC power corded implementations



Provides reinforced isolation for world wide application



Minimum footprint design

Part Number

Description Boxed

Sleeved

3 winding coupler for Ethernet-based wallplug designs

0557-7700-03

0557-7700-04

2 winding coupler for low cost USB wallplug design

0557-7700-05

0557-7700-06

4 winding coupler for 6 ft AC line corded applications

0557-7700-07

0557-7700-08

4 winding coupler for 6 ft DC corded applications

0557-7700-09

0557-7700-10

3 winding coupler for wallplug adapter for DC corded applications

0557-7700-11

0557-7700-12

4 winding coupler for 6 ft AC line corded applications (optimized for Intellon’s latest reference designs)

0557-7700-17

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BENEFITS Bel’s 0557-7700-xx family of coupling transformers have been developed for a wide range of applications based on the Intellon HomePlug™ 1.0 compliant INT5200 chipset. These transformers provide a low cost, high quality solution to simplify the implementation of HomePlug products. This family of products is desgined primarily to complement Bel’s 0804-5000-xx INT5200-based simple modules with additional support for low cost USB discrete designs being provided by 0557-7700-05 and 0557-7700-06. In wallplug and AC corded applications, a complete isolation and coupling solution is provided by a single part, selected according to application. Additionally, use of 0557-7700-11 or 0557-7700-12 enables operation over a DC line cord with a plugtop power supply.

In Partnership with ©2005 Bel Fuse Inc. Specifications subject to change without notice. 10.25.05

Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com

page 1

POWERLINE SIGNAL COUPLERS 0557-7700-xx ELECTRICAL SPECIFICATIONS @ 25°C Part Number

Wire Color (Sleeved Only)

Parameter

Pin No. (Boxed Only)

Value

0557-7700-03 0557-7700-04

Inductance @500KHz 0.1V Turns Ratio Turns Ratio Hi Pot @ 60HZ 1mA

Gs-Gf Grey : Blue Grey : White Grey: Blue + White

3:4 3 + 4: 1 + 6 3+4:2+5 3: 1 + 2

5uH min 1 : 1 ±0.1 1 : 2 ±0.1 2000V

0557-7700-05 0557-7700-06

Inductance @500KHz 0.1V Turns Ratio Hi Pot @ 60HZ 1mA

Gs-Gf Grey : Blue Grey : Blue

3+4 3 + 4: 1 + 6 3:1

11.25uH min 1 : 1 ±0.1 2000V

0557-7700-07 0557-7700-08

Inductance @500KHz 0.1V Turns Ratio Turns Ratio Turns Ratio Hi Pot @ 60HZ 1mA

Bs-Bf Blue : Grey Blue : White Blue : Black Blue + Grey : White + Black

4 4 4 4 3

+ + + + +

5 5 5 5 4

: : : :

3 2 1 1

+ + + +

6 7 8 2

2.8uH min 1 : 1 ±0.1 1 : 1 ±0.1 1 : 2.33 ±0.1 2000V

0557-7700-09 0557-7700-10

Inductance @500KHz 0.1V Turns Ratio Turns Ratio Turns Ratio Hi Pot @ 60HZ 1mA

Bs-Bf Blue : Grey Blue : White Blue : Black Blue + Grey : White + Black

4 4 4 4 3

+ + + + +

5 5 5 5 4

: : : :

3 2 1 1

+ + + +

6 7 8 2

5uH min 1 : 1 ±0.1 1 : 1 ±0.1 1 : 2.75 ±0.1 2000V

0557-7700-11 0557-7700-12

Inductance @500KHz 0.1V Turns Ratio Turns Ratio Hi Pot @ 60HZ 1mA

Gs-Gf Grey : Blue Grey : White Grey: Blue + White

3:4 3 + 4: 1 + 6 3+4:2+5 3: 1 + 2

5uH min 1 : 1 ±0.1 1 : 1 ±0.1 2000V

0557-7700-17

Inductance @500KHz 0.1V Turns Ratio Turns Ratio Turns Ratio Hi Pot @ 60HZ 1mA

Bs-Bf Blue : Grey Blue : White Blue : Black Blue + Grey : White + Black

4 4 4 4 3

2.8uH min 1 : 1 ±0.1 1 : 1 ±0.1 1 : 4 ±0.1 2000V

+ + + + +

5 5 5 5 4

: : : :

3 2 1 1

+ + + +

6 7 8 2

SCHEMATICS 0557-7700-03 0557-7700-11

0557-7700-04 0557-7700-12

0557-7700-07 0557-7700-08 0557-7700-09 0557-7700-10 0557-7700-17

2 2 3

1

W 5 1

4

W

4 5 3

6

2

W 5 3

7 1

6

8

4 6 0557-7700-05 0557-7700-06

3

1

4

6

©2005 Bel Fuse Inc. Specifications subject to change without notice. 10.25.05

page 2

Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com

POWERLINE SIGNAL COUPLERS 0557-7700-xx TYPICAL APPLICATIONS 1. 2.

The first transient protection stage limits large voltage spikes. For 115V networks a 240V MOV can be used. For 240VAC networks at least a 375V MOV should be used. High frequency isolation may be needed for switching power supplies with a capacitor across the line input. Most linear power supplies do not require additional isolation. The typical value of each of these inductors should be greater than 25uH. The inductors should provide good high frequency performance in the PowerPacket band (4-21Mhz).

DC Wallplug Adapter and Desktop Product

Desktop Product

Ethernet Product

USB Product

©2005 Bel Fuse Inc. Specifications subject to change without notice. 10.25.05

Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com

page 3

POWERLINE SIGNAL COUPLERS 0557-7700-xx MECHANICAL

Top View

Recommended PCB Layout

0.551 [14.00]

0557-7700-03 0557-7700-05 0557-7700-11

0.100 [2.54] 2 places

0.354 [9.00]

0.300 [7.62] Pin 1 0.300 [7.62] 2 places

End View

Side View

0.516 [13.10]

0.591 [15.00]

0.138 [3.50] 0.195 [4.95]

0.020 [0.50]

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©2005 Bel Fuse Inc. Specifications subject to change without notice. 10.25.05

page 4

Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com

POWERLINE SIGNAL COUPLERS 0557-7700-xx MECHANICAL 0.531 [13.49]

0557-7700-06

0.276 [7.01]

0.300 [7.62] 2 places 0.571 [14.50]

0.200 [5.08]

ø0.030 [0.75] Recommended hole size

1

0.197 [5.00]

Top View

0557-7700-07 0557-7700-09 0557-7700-17

0.551 [14.00]

0.354 [9.00]

Recommended PCB Layout 0.100 [2.54] 4 places 0.300 [7.62] Pin 1 0.200 [5.08] 2 places

Side View

End View

0.516 [13.10]

0.591 [15.00]

0.138 [3.50] 0.195 [4.95]

0.020 [0.50]

©2005 Bel Fuse Inc. Specifications subject to change without notice. 10.25.05

Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com

page 5

POWERLINE SIGNAL COUPLERS 0557-7700-xx MECHANICAL 0557-7700-08 0557-7700-10

0.531 [13.49]

0.276 [7.01]

0.100 [2.54] 4 places 0.571 [14.50]

0.200 [5.08] 0.197 [5.00]

1

ø0.030 [0.75] Recommended hole size 0.200 [5.08] 2 places

©2005 Bel Fuse Inc. Specifications subject to change without notice. 10.25.05 Intellon, PowerPacket, SIMPLE and SIMPLE PowerBus are registered trademarks of Intellon Corportation. HomePlug is a registered trademark of the HomePlug Powerline Alliance.

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FAR EAST

EUROPE

Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com

Bel Fuse Ltd. 8F / 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com

Bel Stewart Connector 45/46 Riverside Medway City Estate Rochester, Kent ME2 4DP U.K. Tel 44-1634-722890 Fax 44-1634-716677 www.belfuse.com