Process plant monitoring based on multivariate statistical analysis and ...
US008135481B2
(12) United States Patent
(10) Patent N0.: (45) Date of Patent:
Blevins et al.
(54)
Mar. 13, 2012
700/282, 286, 45; 702/1794185; 703/6, 703/7, 9; 345/418, 621, 440, 473
PROCESS PLANT MONITORING BASED ON MULTIVARIATE STATISTICAL ANALYSIS AND ON-LINE PROCESS SIMULATION
See application ?le for complete search history. (56)
(75) Inventors: Terrence Lynn Blevins, Round Rock, TX (US); Mark J. Nixon, Round Rock, TX (US); Gregory K. McMillan, Austin, TX (US)
References Cited U.S. PATENT DOCUMENTS RE30,280 E
5/1980 Berman et a1.
(Continued)
(73) Assignee: Fisher-Rosemount Systems, Inc., Austin, TX (US)
FOREIGN PATENT DOCUMENTS CN
Notice:
US 8,135,481 B2
Subject to any disclaimer, the term of this patent is extended or adjusted under 35
1130430 A
9/1996
(Continued) OTHER PUBLICATIONS
U.S.C. 154(b) by 0 days.
Developers.sun.c0m, “Core JZEE Pa?ernsiData Access Object,”
(21) App1.No.: 12/782,565
Core J2EE Pattern Catalog (2004). Retrieved from the Internet on
Feb. 1, 2006: .
(65)
Prior Publication Data
US 2010/0222899 A1
(Continued)
Sep. 2,2010
Primary Examiner * Sean Shechtman
Related US. Application Data
(74) Attorney, Agent, or Firm * Marshall, Gerstein & Borun LLP
(60) Division of application No. 11/516,102, ?led on Sep. 6, 2006, now Pat. No. 7,729,789, Which is a
(57)
continuation-in-part
Disclosed are systems and methods for on-line monitoring of
of
application
No.
PCT/US2005/015556, ?led on May 4, 2005.
operation of a process in connection With process measure ments indicative of the operation of the process. In some cases, the operation of the process is simulated to generate model data indicative of a simulated representation of the operation of the process and based on the process measure
(60) Provisional application No. 60/567,980, ?led on May 4, 2004.
(51)
Int. Cl.
G053 13/02 G06G 7/48 G06F 19/00
ABSTRACT
ments. A multivariate statistical analysis of the operation of
(2006.01) (2006.01) (2011.01)
the process is implemented based on the model data and the process measurements. The output data from the multivariate
(52)
US. Cl. .............. .. 700/51; 700/30; 700/31; 700/45;
(58)
Field of Classi?cation Search .................. .. 700/ 17,
statistical analysis may then be evaluated during the operation of the process to enable the on-1ine monitoring of the process
703/6; 702/179; 702/185
involving, for instance, fault detection Via classi?cation analysis of the output data.
700/19, 28431, 38, 39, 49, 51, 52, 79, 80, 700/83, 96, 1084110, 169, 174, 2759277, 530 \
20 Claims, 16 Drawing Sheets
\
we EACOR
US 8,135,481 B2 Page 3 7,117,052 7,146,231 7,165,226 7,210,039 7,210,095 7,219,306 7,234,138 7,308,473 7,320,005 7,330,768 7,376,661 7,404,476 7,526,347 7,647,126 7,647,558 7,680,546 7,702,409 7,703,032 7,707,550 7,729,789 2001/0007984 2001/0010053 2001/0051949 2002/0004796 2002/0010571 2002/0019672 2002/0022894 2002/0022895 2002/0046290 2002/0055790 2002/0059282 2002/0077711 2002/0107604
B2 B2 B2 B2 B1 B2 B2
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CN CN CN EP EP
EP EP
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1030 251 A1 1 122 652
1 204 033
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g;
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85
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2/1995 9/1995
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9330013
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(12) United States Patent
(10) Patent N0.: (45) Date of Patent:
Blevins et al.
(54)
Mar. 13, 2012
700/282, 286, 45; 702/1794185; 703/6, 703/7, 9; 345/418, 621, 440, 473
PROCESS PLANT MONITORING BASED ON MULTIVARIATE STATISTICAL ANALYSIS AND ON-LINE PROCESS SIMULATION
See application ?le for complete search history. (56)
(75) Inventors: Terrence Lynn Blevins, Round Rock, TX (US); Mark J. Nixon, Round Rock, TX (US); Gregory K. McMillan, Austin, TX (US)
References Cited U.S. PATENT DOCUMENTS RE30,280 E
5/1980 Berman et a1.
(Continued)
(73) Assignee: Fisher-Rosemount Systems, Inc., Austin, TX (US)
FOREIGN PATENT DOCUMENTS CN
Notice:
US 8,135,481 B2
Subject to any disclaimer, the term of this patent is extended or adjusted under 35
1130430 A
9/1996
(Continued) OTHER PUBLICATIONS
U.S.C. 154(b) by 0 days.
Developers.sun.c0m, “Core JZEE Pa?ernsiData Access Object,”
(21) App1.No.: 12/782,565
Core J2EE Pattern Catalog (2004). Retrieved from the Internet on
Feb. 1, 2006: .
(65)
Prior Publication Data
US 2010/0222899 A1
(Continued)
Sep. 2,2010
Primary Examiner * Sean Shechtman
Related US. Application Data
(74) Attorney, Agent, or Firm * Marshall, Gerstein & Borun LLP
(60) Division of application No. 11/516,102, ?led on Sep. 6, 2006, now Pat. No. 7,729,789, Which is a
(57)
continuation-in-part
Disclosed are systems and methods for on-line monitoring of
of
application
No.
PCT/US2005/015556, ?led on May 4, 2005.
operation of a process in connection With process measure ments indicative of the operation of the process. In some cases, the operation of the process is simulated to generate model data indicative of a simulated representation of the operation of the process and based on the process measure
(60) Provisional application No. 60/567,980, ?led on May 4, 2004.
(51)
Int. Cl.
G053 13/02 G06G 7/48 G06F 19/00
ABSTRACT
ments. A multivariate statistical analysis of the operation of
(2006.01) (2006.01) (2011.01)
the process is implemented based on the model data and the process measurements. The output data from the multivariate
(52)
US. Cl. .............. .. 700/51; 700/30; 700/31; 700/45;
(58)
Field of Classi?cation Search .................. .. 700/ 17,
statistical analysis may then be evaluated during the operation of the process to enable the on-1ine monitoring of the process
703/6; 702/179; 702/185
involving, for instance, fault detection Via classi?cation analysis of the output data.
700/19, 28431, 38, 39, 49, 51, 52, 79, 80, 700/83, 96, 1084110, 169, 174, 2759277, 530 \
20 Claims, 16 Drawing Sheets
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