product features - Caleffi
Z-ONE™ SERIES
ZONE VALVES AND CONTROLS
Heating & Cooling Components for today’s modern hydronic systems
5 Z-one™ valve & control installed together
PRODUCT FEATURES Z-ONE™ ZONE CONTROLS
Z-ONE™ MOTORIZED ZONE VALVES
Installer friendly: Ample room for terminations, large screw terminals, automatic resettable fuse, snap-in transformers.
Extremely reliable design: Clutch-protected drive train, durable synchronous motor. Millions installed in North America.
Application versatility: 3 selectable 120 VAC auxiliary switches for enabling pumps and boilers, dedicated pump outputs, unlimited zone expansion.
Easy to install and service: Compact design with snap-on actuator with a convenient in-line push button. Removable bottom cap allows for easy in-pipe service.
Universal compatibility: Compatible with 2, 3 and 4 wire zone valves and thermostats. Configurable pump logic.
Application versatility: Hot water, chilled water and low-pressure steam.
Dependable Z-one valves and controls Whether zoning with pumps, valves or both, Caleffi’s Z-one™ controls are versatile enough for one to unlimited number of zones.
PRODUCT RANGE - ZSR SINGLE-ZONE AND MULTI-ZONE PUMP CONTROLS ZONES
CODE
1
ZSR101
3
ZSR103
4
ZSR104
6
ZSR106
ZSR101 ZSR106
4009064
APPLICATION DIAGRAM
Certified to CSA C22-2 No.24 Conforms to UL Standard 873
PERFORMANCE POWER SUPPLY
120 VAC, 50/50 Hz
TRANSFORMER VOLTAGE
24 VAC
MAX. TRANSFORMER LOAD
12 VA (ZSR103/104) 20 VA (ZSR106)
ELECTRICAL SWITCH RATING
20 A max combined
ELECTRICAL SWITCH RATING PUMP OUTPUT
120 VAC, 5A each
DRY CONTACT RATING, AUX, XX, ZONE1 E/S
120 VAC max, 2A each
Multi-Zone Pump Control
WIRING DIAGRAM AUX X X
ZONE 1
R
E/S
T
W
R
C
T COM
T-STAT 1
W
T
R
C
T COM
W
T
T-STAT 2
R
C
T COM
T-STAT 3
W
T
R
C
T COM
T
T-STAT 4
W
R
C
T COM
T-STAT 5
T
W
D
C
POST PURGE ZONE#1 ON
SLAVE OFF OFF OFF OFF
ZONE 1
R
E/S
T
W
C
T COM
T-STAT 1
R
W
T
C
T COM
T-STAT 2
R
W
T
R
C
T COM
T-STAT 3
T
W
C
ZSR106 R
T COM
T-STAT 4
T
W
C
T COM
R T
W
L
REMOTE ENABLE
GROUNDS
24 - 120 VAC N L
N
PRIORITY PUMP 1 L
ZSR106
N
D
C
6 ZoneT-STAT 6
T-STAT 5
OFF
REMOTE ENABLE ON
OFF
EXERCISE ON
OFF
POST PURGE ZONE#1 ON
OFF
PUMP 2 N L
PUMP 3 N L
PUMP 4 N L
POWER IN
N
GROUNDS
REMOTE ENABLE
24 - 120 VAC N L
L N
PRIORITY PUMP 1 L
N
PUMP 2 L N
PUMP 3 N L
ZONE2 PUMP 5 L N
ZONE3 PUMP 6 L N ZONE4 ZONE5
PUMP 4 L N
PUMP 5 L N
PUMP 6 L N
PRIMARY PUMP N L
ZONE6
ZONE1
ZONE6
L
ZONE2
ZONE5
POWER
SLAVE
PRIORITY ON
6 Zone
L N
ZONE1
ZONE4
P
COMMS
T COM
MASTER
POWER IN TRANSFORMER
POWER
ZONE3
TRANSFORMER
AUX X X
P
COMMS
T COM
T-STAT 6
Z-oneLink™ 3-WIRE COMMUNICATION MASTER PRIORITY ON TO EXPANSION REMOTE ENABLE ON BOARDS EXERCISE ON
• 3, 4 and 6 zone controls • 1 primary pump output and 3 to 6 (model dependent) zone pump outputs (120 VAC/5A each) • 3 dry contacts for enabling boilers and pumps • Unlimited board expandability using Z-oneLink™ communications Each output individually fused. 2 extra fuses included. • Selectable with DIP switches: - Priority (1 hour timeout) - Pump exercise - Post purge Zone #1 (after priority demand) - Remote Enable - Status of primary pump during priority • Twelve 1/2” electrical knockouts • Bright LED functional lights on front cover • Multiple ground screws, eliminates wire nuts • 3 year warranty
STATUS DURING PRIORITY
PRIMARY PUMP N L
STATUS DURING PRIORITY
Single-Zone Pump Control LARGE TERMINAL CONNECTIONS
• 2 independent outputs • Mounts to 4” x 4” junction box • Rear wiring access
PRODUCT RANGE - ZVR MULTI-ZONE VALVE CONTROLS ZONES
CODE
3
ZVR103
4
ZVR104
6
ZVR106
ZVR106
Certified to CSA C22-2 No.24 Conforms to UL Standard 873
4009064
PERFORMANCE
APPLICATION DIAGRAM
POWER SUPPLY
120 VAC, 50/50 Hz
TRANSFORMER VOLTAGE
24 VAC
MAX. TRANSFORMER LOAD
40 VA (ZVR103/104) 80 VA (ZVR106)
ELECTRICAL SWITCH RATING
20 A max combined
ELECTRICAL SWITCH RATING PUMP OUTPUT
120 VAC, 5A each
DRY CONTACT RATING, AUX, XX, ZONE1 E/S
120 VAC max, 2A each
Multi-Zone Valve Control • 3, 4 and 6 zone (thermostat and valve) controls • 3 pump outputs (120 VAC/5A each) • 3 to 6 zone valve outputs (24 V) • 3 dry contacts for enabling boilers and pumps • Unlimited board expandability using Z-oneLink™ communications • Automatically resettable fuse on 24 V circuit • Selectable with DIP switches: - Priority (1 hour timeout) - Pump exercise - Status of system pump during Zone #1 call • Twelve 1/2” electrical knockouts • Bright LED functional lights on front cover • Multiple ground screws, eliminates wire nuts • 3 year warranty • 5 year warranty when installed with Caleffi Z-one™ motorized zone valves
AUX X X
ZONE 1
R
E/S
T
W
R
C
T COM
W
T
T-STAT 1
C
T COM
T-STAT 2
R
W
T
WIRING DIAGRAM
C
T COM
T-STAT 3
MASTER
R
W
T
C
T COM
T-STAT 4
R T
W
C
T COM
T-STAT 5
R
W
T
D
C
P
COMMS
T COM
T-STAT 6
POWER ZONE 1
SLAVE
PUMP EXERCISE ON
OFF
PRIORITY ON
OFF
AUX ON
OFF
ZONE 2 ZONE 3 ZONE 4
DURING PRIORITY DEMAND
ZONE 5
ZVR106 ZONE #1 PUMP N L
POWER I N
L
N
SEC PUMP N L
SYSTEM PUMP N L
Z-oneLink™ 3-WIRE COMMUNICATION TO EXPANSION BOARDS
ZONE 1
ZONE 2
ZONE 1
R
E/S
T
W
C
T COM
T-STAT 1
R T
W
C
T COM
T-STAT 2 MASTER
R T
W
C
T COM
T-STAT 3
R T
W
C
T COM
T-STAT 4
R T
T-SAT CALL
ZONE 3
W
C
T COM
T-STAT 5
R T
W
C
D
OFF
PRIORITY ON
OFF
AUX ON
OFF
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
ZVR106
N
ZONE #1 PUMP N L
SEC
PUMP N L
SYSTEM PUMP N L
ZONE 6
6 Zone
STATUS DURING ZONE #1 DEMAND
POWER I N
P
POWER
DURING PRIORITY DEMAND
L
VALVE OPEN
ZONE 6
COMMS
T COM
T-STAT 6
SLAVE
PUMP EXERCISE ON
ZONE 5
ZONE 4
END END END END END END MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH
L N
AUX X X
ZONE 6
6 Zone
STATUS DURING ZONE #1 DEMAND
ZONE 1
ZONE 2
T-SAT CALL ZONE 3
ZONE 4
ZONE 5
VALVE OPEN ZONE 6
END END END END END END MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH
L N
LARGE TERMINAL CONNECTIONS
PRODUCT RANGE - Z-ONE™ VALVES Z4 SERIES Z-ONE™ WIRE LEADS
Z5 SERIES Z-ONE™ TERMINAL BLOCKS
CODE
DESCRIPTION
Cv
∆P
CODE
DESCRIPTION
Cv
∆P
Z40
Inverted flare
3.5
30 psi
Z50
Inverted flare
3.5
30 psi
¾” inv flare
3.5
30 psi
Z50F*
¾” inv flare*
3.5
30 psi
Z42
½” SAE flare
3.5
30 psi
Z54
½” sweat
2.5
50 psi
Z44
½” sweat
2.5
50 psi
Z54P
½” press
3.5
30 psi
Z44P
½” press
3.5
30 psi
Z55
¾” sweat
7.5
20 psi
Z45
¾” sweat
7.5
20 psi
Z55P
¾” press
7.5
20 psi
Z45P
¾” press
7.5
20 psi
Z55PL**
¾” press
7.5
20 psi
Z45PL**
¾” press
7.5
20 psi
Z56
1” sweat
7.5
20 psi
Z46
1” sweat
7.5
20 psi
Z56P
1” press
7.5
20 psi
Z46P
1” press
7.5
20 psi
Z57
1¼” sweat
7.5
20 psi
1¼” sweat
7.5
20 psi
Z40F*
Z47
*Two ¾” sweat fittings (NA10006) included. **One extra long press fitting for retrofit.
*Two ¾” sweat fittings (NA10006) included. **One extra long press fitting for retrofit.
PERFORMANCE WORKING TEMPERATURE RANGE
32 — 240°F (0-115°C)
MAX. PERCENTAGE OF GLYCOL
50%
POWER SUPPLY
24 V AC
POWER CONSUMPTION
5 W, 7VA*
MAX. AMBIENT TEMPERATURE
125ºF (52ºC)
US Patent 7,048,251
CONSTRUCTION
DURABLE SYNCHRONOUS MOTOR
*Allows up to 5 valves per 40VA transformer. CORROSION-RESISTANT ACTUATOR MATERIALS
MANUAL OPENING LEVER AND POSITION INDICATOR EXTRA THICK SECTOR GEAR
CLUTCH-PROTECTED DRIVE TRAIN SEALED AUXILIARY SWITCH (OPTIONAL)
PUSH BUTTON FOR EASY ASSEMBLY AND REMOVAL
TRUE MECHANICAL SPRING RETURN
FORGED BRASS BODY, 300 PSI RATED
HIGH TEMPERATURE EPDM O-RINGS AND PADDLE (240ºF) REMOVABLE CAP SERVICEABLE IN-PIPE Caleffi Partner:
Subject to changes without notice.
ONLINE
CATALOG
Caleffi North America, Inc. [email protected] · www.caleffi.com © Copyright 2017 Caleffi North America, Inc.
03619-17 NA
LARGE VALVE CAVITY FOR QUIET FLOW, PREVENTS WATER HAMMER
STAINLESS STEEL STEM
ZONE VALVES AND CONTROLS
Heating & Cooling Components for today’s modern hydronic systems
5 Z-one™ valve & control installed together
PRODUCT FEATURES Z-ONE™ ZONE CONTROLS
Z-ONE™ MOTORIZED ZONE VALVES
Installer friendly: Ample room for terminations, large screw terminals, automatic resettable fuse, snap-in transformers.
Extremely reliable design: Clutch-protected drive train, durable synchronous motor. Millions installed in North America.
Application versatility: 3 selectable 120 VAC auxiliary switches for enabling pumps and boilers, dedicated pump outputs, unlimited zone expansion.
Easy to install and service: Compact design with snap-on actuator with a convenient in-line push button. Removable bottom cap allows for easy in-pipe service.
Universal compatibility: Compatible with 2, 3 and 4 wire zone valves and thermostats. Configurable pump logic.
Application versatility: Hot water, chilled water and low-pressure steam.
Dependable Z-one valves and controls Whether zoning with pumps, valves or both, Caleffi’s Z-one™ controls are versatile enough for one to unlimited number of zones.
PRODUCT RANGE - ZSR SINGLE-ZONE AND MULTI-ZONE PUMP CONTROLS ZONES
CODE
1
ZSR101
3
ZSR103
4
ZSR104
6
ZSR106
ZSR101 ZSR106
4009064
APPLICATION DIAGRAM
Certified to CSA C22-2 No.24 Conforms to UL Standard 873
PERFORMANCE POWER SUPPLY
120 VAC, 50/50 Hz
TRANSFORMER VOLTAGE
24 VAC
MAX. TRANSFORMER LOAD
12 VA (ZSR103/104) 20 VA (ZSR106)
ELECTRICAL SWITCH RATING
20 A max combined
ELECTRICAL SWITCH RATING PUMP OUTPUT
120 VAC, 5A each
DRY CONTACT RATING, AUX, XX, ZONE1 E/S
120 VAC max, 2A each
Multi-Zone Pump Control
WIRING DIAGRAM AUX X X
ZONE 1
R
E/S
T
W
R
C
T COM
T-STAT 1
W
T
R
C
T COM
W
T
T-STAT 2
R
C
T COM
T-STAT 3
W
T
R
C
T COM
T
T-STAT 4
W
R
C
T COM
T-STAT 5
T
W
D
C
POST PURGE ZONE#1 ON
SLAVE OFF OFF OFF OFF
ZONE 1
R
E/S
T
W
C
T COM
T-STAT 1
R
W
T
C
T COM
T-STAT 2
R
W
T
R
C
T COM
T-STAT 3
T
W
C
ZSR106 R
T COM
T-STAT 4
T
W
C
T COM
R T
W
L
REMOTE ENABLE
GROUNDS
24 - 120 VAC N L
N
PRIORITY PUMP 1 L
ZSR106
N
D
C
6 ZoneT-STAT 6
T-STAT 5
OFF
REMOTE ENABLE ON
OFF
EXERCISE ON
OFF
POST PURGE ZONE#1 ON
OFF
PUMP 2 N L
PUMP 3 N L
PUMP 4 N L
POWER IN
N
GROUNDS
REMOTE ENABLE
24 - 120 VAC N L
L N
PRIORITY PUMP 1 L
N
PUMP 2 L N
PUMP 3 N L
ZONE2 PUMP 5 L N
ZONE3 PUMP 6 L N ZONE4 ZONE5
PUMP 4 L N
PUMP 5 L N
PUMP 6 L N
PRIMARY PUMP N L
ZONE6
ZONE1
ZONE6
L
ZONE2
ZONE5
POWER
SLAVE
PRIORITY ON
6 Zone
L N
ZONE1
ZONE4
P
COMMS
T COM
MASTER
POWER IN TRANSFORMER
POWER
ZONE3
TRANSFORMER
AUX X X
P
COMMS
T COM
T-STAT 6
Z-oneLink™ 3-WIRE COMMUNICATION MASTER PRIORITY ON TO EXPANSION REMOTE ENABLE ON BOARDS EXERCISE ON
• 3, 4 and 6 zone controls • 1 primary pump output and 3 to 6 (model dependent) zone pump outputs (120 VAC/5A each) • 3 dry contacts for enabling boilers and pumps • Unlimited board expandability using Z-oneLink™ communications Each output individually fused. 2 extra fuses included. • Selectable with DIP switches: - Priority (1 hour timeout) - Pump exercise - Post purge Zone #1 (after priority demand) - Remote Enable - Status of primary pump during priority • Twelve 1/2” electrical knockouts • Bright LED functional lights on front cover • Multiple ground screws, eliminates wire nuts • 3 year warranty
STATUS DURING PRIORITY
PRIMARY PUMP N L
STATUS DURING PRIORITY
Single-Zone Pump Control LARGE TERMINAL CONNECTIONS
• 2 independent outputs • Mounts to 4” x 4” junction box • Rear wiring access
PRODUCT RANGE - ZVR MULTI-ZONE VALVE CONTROLS ZONES
CODE
3
ZVR103
4
ZVR104
6
ZVR106
ZVR106
Certified to CSA C22-2 No.24 Conforms to UL Standard 873
4009064
PERFORMANCE
APPLICATION DIAGRAM
POWER SUPPLY
120 VAC, 50/50 Hz
TRANSFORMER VOLTAGE
24 VAC
MAX. TRANSFORMER LOAD
40 VA (ZVR103/104) 80 VA (ZVR106)
ELECTRICAL SWITCH RATING
20 A max combined
ELECTRICAL SWITCH RATING PUMP OUTPUT
120 VAC, 5A each
DRY CONTACT RATING, AUX, XX, ZONE1 E/S
120 VAC max, 2A each
Multi-Zone Valve Control • 3, 4 and 6 zone (thermostat and valve) controls • 3 pump outputs (120 VAC/5A each) • 3 to 6 zone valve outputs (24 V) • 3 dry contacts for enabling boilers and pumps • Unlimited board expandability using Z-oneLink™ communications • Automatically resettable fuse on 24 V circuit • Selectable with DIP switches: - Priority (1 hour timeout) - Pump exercise - Status of system pump during Zone #1 call • Twelve 1/2” electrical knockouts • Bright LED functional lights on front cover • Multiple ground screws, eliminates wire nuts • 3 year warranty • 5 year warranty when installed with Caleffi Z-one™ motorized zone valves
AUX X X
ZONE 1
R
E/S
T
W
R
C
T COM
W
T
T-STAT 1
C
T COM
T-STAT 2
R
W
T
WIRING DIAGRAM
C
T COM
T-STAT 3
MASTER
R
W
T
C
T COM
T-STAT 4
R T
W
C
T COM
T-STAT 5
R
W
T
D
C
P
COMMS
T COM
T-STAT 6
POWER ZONE 1
SLAVE
PUMP EXERCISE ON
OFF
PRIORITY ON
OFF
AUX ON
OFF
ZONE 2 ZONE 3 ZONE 4
DURING PRIORITY DEMAND
ZONE 5
ZVR106 ZONE #1 PUMP N L
POWER I N
L
N
SEC PUMP N L
SYSTEM PUMP N L
Z-oneLink™ 3-WIRE COMMUNICATION TO EXPANSION BOARDS
ZONE 1
ZONE 2
ZONE 1
R
E/S
T
W
C
T COM
T-STAT 1
R T
W
C
T COM
T-STAT 2 MASTER
R T
W
C
T COM
T-STAT 3
R T
W
C
T COM
T-STAT 4
R T
T-SAT CALL
ZONE 3
W
C
T COM
T-STAT 5
R T
W
C
D
OFF
PRIORITY ON
OFF
AUX ON
OFF
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
ZVR106
N
ZONE #1 PUMP N L
SEC
PUMP N L
SYSTEM PUMP N L
ZONE 6
6 Zone
STATUS DURING ZONE #1 DEMAND
POWER I N
P
POWER
DURING PRIORITY DEMAND
L
VALVE OPEN
ZONE 6
COMMS
T COM
T-STAT 6
SLAVE
PUMP EXERCISE ON
ZONE 5
ZONE 4
END END END END END END MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH
L N
AUX X X
ZONE 6
6 Zone
STATUS DURING ZONE #1 DEMAND
ZONE 1
ZONE 2
T-SAT CALL ZONE 3
ZONE 4
ZONE 5
VALVE OPEN ZONE 6
END END END END END END MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH MOTOR SWITCH
L N
LARGE TERMINAL CONNECTIONS
PRODUCT RANGE - Z-ONE™ VALVES Z4 SERIES Z-ONE™ WIRE LEADS
Z5 SERIES Z-ONE™ TERMINAL BLOCKS
CODE
DESCRIPTION
Cv
∆P
CODE
DESCRIPTION
Cv
∆P
Z40
Inverted flare
3.5
30 psi
Z50
Inverted flare
3.5
30 psi
¾” inv flare
3.5
30 psi
Z50F*
¾” inv flare*
3.5
30 psi
Z42
½” SAE flare
3.5
30 psi
Z54
½” sweat
2.5
50 psi
Z44
½” sweat
2.5
50 psi
Z54P
½” press
3.5
30 psi
Z44P
½” press
3.5
30 psi
Z55
¾” sweat
7.5
20 psi
Z45
¾” sweat
7.5
20 psi
Z55P
¾” press
7.5
20 psi
Z45P
¾” press
7.5
20 psi
Z55PL**
¾” press
7.5
20 psi
Z45PL**
¾” press
7.5
20 psi
Z56
1” sweat
7.5
20 psi
Z46
1” sweat
7.5
20 psi
Z56P
1” press
7.5
20 psi
Z46P
1” press
7.5
20 psi
Z57
1¼” sweat
7.5
20 psi
1¼” sweat
7.5
20 psi
Z40F*
Z47
*Two ¾” sweat fittings (NA10006) included. **One extra long press fitting for retrofit.
*Two ¾” sweat fittings (NA10006) included. **One extra long press fitting for retrofit.
PERFORMANCE WORKING TEMPERATURE RANGE
32 — 240°F (0-115°C)
MAX. PERCENTAGE OF GLYCOL
50%
POWER SUPPLY
24 V AC
POWER CONSUMPTION
5 W, 7VA*
MAX. AMBIENT TEMPERATURE
125ºF (52ºC)
US Patent 7,048,251
CONSTRUCTION
DURABLE SYNCHRONOUS MOTOR
*Allows up to 5 valves per 40VA transformer. CORROSION-RESISTANT ACTUATOR MATERIALS
MANUAL OPENING LEVER AND POSITION INDICATOR EXTRA THICK SECTOR GEAR
CLUTCH-PROTECTED DRIVE TRAIN SEALED AUXILIARY SWITCH (OPTIONAL)
PUSH BUTTON FOR EASY ASSEMBLY AND REMOVAL
TRUE MECHANICAL SPRING RETURN
FORGED BRASS BODY, 300 PSI RATED
HIGH TEMPERATURE EPDM O-RINGS AND PADDLE (240ºF) REMOVABLE CAP SERVICEABLE IN-PIPE Caleffi Partner:
Subject to changes without notice.
ONLINE
CATALOG
Caleffi North America, Inc. [email protected] · www.caleffi.com © Copyright 2017 Caleffi North America, Inc.
03619-17 NA
LARGE VALVE CAVITY FOR QUIET FLOW, PREVENTS WATER HAMMER
STAINLESS STEEL STEM
