Production of Biofuels - Jilin Fuel Ethanol Co.
Production of Biofuels JILIN FUEL ETHANOL Co., LTD in operation since October 26, 2003
Ing. Josef MODL Vogelbusch GmbH www.vogelbusch.com
Contents
1. .. Introduction 2. .. Why Bioethanol? 3. .. Jilin Fuel Ethanol Project 4. .. Conceptual Design
www.vogelbusch.com
VB today independent 95 Personal employed at Vienna Headquarters (March 2004) own R&D Laboratories Branch Offices in Houston (1989) and Hong Kong (1990) About 8 mio lpd in production - 5.2 mio secured order www.vogelbusch.com
Biocommodity market values 70,5% 4,0% 0,2% 2,9% 3,0% 0,4% 0,1% 2,1% 3,0% 0,6% 7,4% 0,8% 0,1%
0,2%
4,9%
Alcohol Yeast Vinegar Citric Acid Gluconic Lactic Itaconic Lysin Glutamic Aspartic Other acids Enzymes Antibiotics Polysaccharides Others
www.vogelbusch.com
alcohol market situation percentage based on market value total alcohol market America 68,7%
Europe 44,8%
Europe 13,7%
Africa 0,5%
Australia 0,8%
America 24,4%
Asia 16,3%
Africa Australia 1,6% 2,7%
Asia 26,6%
total alcohol market without fuel alcohol www.vogelbusch.com
Change in EU greenhouse gas emissions acc. Kyoto protocol
www.vogelbusch.com source: EU Commission 2003
Change in EU greenhouse gas emissions by sector and pollutant (1990-1999)
www.vogelbusch.com source: BAFF
Decrease of CO2 emissions - a challenge for automobile industry CO2-Emissions (g/km)
200
186
• automobile industry has
165 140
150
120
100 50 0 1995
2002
target 2008
target 2012
committed itself to decrease CO2 emissions to 140 g/km by 2008 (approx. fuel consumption: 5.7 l/100km) • Arthur D. Little: Further decrease to 120 g/km until 2012 causes additional costs of approx. € 4,000 /vehicle.
Æ Biofuels are a valuable, alternative option for the automobile industry to reach the CO2 emission targets and represent an inexpensive solution for consumers. www.vogelbusch.com
Renewable Energyresources Solid Energy-Resources (waste wood, straw, agricultural waste, e.g. bagasse) direct incinerated or via thermal gasifying Biogas – Anaerobic treatment of biological contaminated waste water
Bio-Fuel: ÆBiodiesel – Methylester of fatty acids
(most common raps seeds or waste oil)
ÆBioethanol (starch, sugar) www.vogelbusch.com
Feedstocks cellulose
?
starch
sugar
wheat - barley - corn potato - cassava –
cane molasses beet molasses syrups juices
sweet potato
www.vogelbusch.com
Application of fuel ethanol in EU bioethanol direct blends
ternary blends
(E-5)
gasoline/ETBE/ethanol
ETBE
• standard for use of ethanol in motor fuels DIN EN 228 – – – –
Max ethanol content – 5.0 % (v/v) Max. ether content (e.g. MTBE/ETBE) - 15.0 % (v/v) Max. oxygen content – 2.7 % (m/m) Max. steam pressure (summer) – 60 kPa
• application therefore limited to ETBE and E-5 blends • no change of these parameters with implementation of EURO IV Standard 2005 www.vogelbusch.com
Process Steps Overview stillage drying stillage evaporation distillation/rectification /dehydration fermentation raw material preparation
www.vogelbusch.com
Energy Saving - within the Process Steps • Heat recovery in the raw material preparation • Operation of the distillation / rectification as a multipressure column system • Dehydration by molecular sieve technology • Stillage evaporation as a multistage system • Mechanical vapor recompression as an option for cheap electrical energy www.vogelbusch.com
Energy Saving - via Process Interconnections • Stillage recycling to raw material preparation • Using waste vapors from driers for final stillage concentration • Using expansion vapors of steam condensates from distillation and driers for stillage evaporation www.vogelbusch.com
Ground Breaking Ceremony September 2001
www.vogelbusch.com
Kick-off Meeting, Start of Construction
www.vogelbusch.com
Conceptual Design Saccharification FLOW
Fermentation FLOW
Destillation FLOW
Mole-Sieve FLOW
www.vogelbusch.com
Liquifaction - Saccharification
www.vogelbusch.com
Fermentation
www.vogelbusch.com
Destillation
www.vogelbusch.com
Molecular Sieve
www.vogelbusch.com
DDGS / Energy
www.vogelbusch.com
Tradition of Ethanol Blends in the USA Ford Model T 1908 -1925 But only in the 1970,s ..... • Example: Ford Taurus flexible Fuel Vehicle 2003 www.vogelbusch.com
Ladies & Gentleman-Thank YouAnd see you in Jilin!
VOGELBUSCH VOGELBUSCH GmbH GmbH Vogelbusch Vogelbusch U.S.A. U.S.A. Inc. Inc. Vogelbusch Vogelbusch Hong Hong Kong Kong Ltd. Ltd. www.vogelbusch.com
gan bei
www.vogelbusch.com
Ing. Josef MODL Vogelbusch GmbH www.vogelbusch.com
Contents
1. .. Introduction 2. .. Why Bioethanol? 3. .. Jilin Fuel Ethanol Project 4. .. Conceptual Design
www.vogelbusch.com
VB today independent 95 Personal employed at Vienna Headquarters (March 2004) own R&D Laboratories Branch Offices in Houston (1989) and Hong Kong (1990) About 8 mio lpd in production - 5.2 mio secured order www.vogelbusch.com
Biocommodity market values 70,5% 4,0% 0,2% 2,9% 3,0% 0,4% 0,1% 2,1% 3,0% 0,6% 7,4% 0,8% 0,1%
0,2%
4,9%
Alcohol Yeast Vinegar Citric Acid Gluconic Lactic Itaconic Lysin Glutamic Aspartic Other acids Enzymes Antibiotics Polysaccharides Others
www.vogelbusch.com
alcohol market situation percentage based on market value total alcohol market America 68,7%
Europe 44,8%
Europe 13,7%
Africa 0,5%
Australia 0,8%
America 24,4%
Asia 16,3%
Africa Australia 1,6% 2,7%
Asia 26,6%
total alcohol market without fuel alcohol www.vogelbusch.com
Change in EU greenhouse gas emissions acc. Kyoto protocol
www.vogelbusch.com source: EU Commission 2003
Change in EU greenhouse gas emissions by sector and pollutant (1990-1999)
www.vogelbusch.com source: BAFF
Decrease of CO2 emissions - a challenge for automobile industry CO2-Emissions (g/km)
200
186
• automobile industry has
165 140
150
120
100 50 0 1995
2002
target 2008
target 2012
committed itself to decrease CO2 emissions to 140 g/km by 2008 (approx. fuel consumption: 5.7 l/100km) • Arthur D. Little: Further decrease to 120 g/km until 2012 causes additional costs of approx. € 4,000 /vehicle.
Æ Biofuels are a valuable, alternative option for the automobile industry to reach the CO2 emission targets and represent an inexpensive solution for consumers. www.vogelbusch.com
Renewable Energyresources Solid Energy-Resources (waste wood, straw, agricultural waste, e.g. bagasse) direct incinerated or via thermal gasifying Biogas – Anaerobic treatment of biological contaminated waste water
Bio-Fuel: ÆBiodiesel – Methylester of fatty acids
(most common raps seeds or waste oil)
ÆBioethanol (starch, sugar) www.vogelbusch.com
Feedstocks cellulose
?
starch
sugar
wheat - barley - corn potato - cassava –
cane molasses beet molasses syrups juices
sweet potato
www.vogelbusch.com
Application of fuel ethanol in EU bioethanol direct blends
ternary blends
(E-5)
gasoline/ETBE/ethanol
ETBE
• standard for use of ethanol in motor fuels DIN EN 228 – – – –
Max ethanol content – 5.0 % (v/v) Max. ether content (e.g. MTBE/ETBE) - 15.0 % (v/v) Max. oxygen content – 2.7 % (m/m) Max. steam pressure (summer) – 60 kPa
• application therefore limited to ETBE and E-5 blends • no change of these parameters with implementation of EURO IV Standard 2005 www.vogelbusch.com
Process Steps Overview stillage drying stillage evaporation distillation/rectification /dehydration fermentation raw material preparation
www.vogelbusch.com
Energy Saving - within the Process Steps • Heat recovery in the raw material preparation • Operation of the distillation / rectification as a multipressure column system • Dehydration by molecular sieve technology • Stillage evaporation as a multistage system • Mechanical vapor recompression as an option for cheap electrical energy www.vogelbusch.com
Energy Saving - via Process Interconnections • Stillage recycling to raw material preparation • Using waste vapors from driers for final stillage concentration • Using expansion vapors of steam condensates from distillation and driers for stillage evaporation www.vogelbusch.com
Ground Breaking Ceremony September 2001
www.vogelbusch.com
Kick-off Meeting, Start of Construction
www.vogelbusch.com
Conceptual Design Saccharification FLOW
Fermentation FLOW
Destillation FLOW
Mole-Sieve FLOW
www.vogelbusch.com
Liquifaction - Saccharification
www.vogelbusch.com
Fermentation
www.vogelbusch.com
Destillation
www.vogelbusch.com
Molecular Sieve
www.vogelbusch.com
DDGS / Energy
www.vogelbusch.com
Tradition of Ethanol Blends in the USA Ford Model T 1908 -1925 But only in the 1970,s ..... • Example: Ford Taurus flexible Fuel Vehicle 2003 www.vogelbusch.com
Ladies & Gentleman-Thank YouAnd see you in Jilin!
VOGELBUSCH VOGELBUSCH GmbH GmbH Vogelbusch Vogelbusch U.S.A. U.S.A. Inc. Inc. Vogelbusch Vogelbusch Hong Hong Kong Kong Ltd. Ltd. www.vogelbusch.com
gan bei
www.vogelbusch.com
