Programme Gear cutting machines and automation systems
Programme Gear cutting machines and automation systems
Hobbing Type LC 60 LC 100 LC 130 LC 150 LC 180 LC 200 LC 300 LC 380 LC 500 LC 600 LC 700 LC 800 LC 1000 LC 1200 LC 1400 LC 1600 LC 2000 LC 2500 LC 3000 LC 4500 LC 6000 LC 8000 LC 10000 LC 12000 LC 16000
Generating and Module mm
WorkpieceØ mm
Axial-Travel mm
2.75 2.75 2.75 3 3 7 7 7 7 12 / 14 12 / 14 12 / 16 / 20 12 / 16 / 20 12 / 16 / 20 16 / 20 16 / 20 24 / 30 30 / 40 30 / 40 30 / 40 30 / 40 60 / 100 60 / 100 60 / 100 60 / 100
60 100 130 150 180 200 300 380 500 600 700 800 1,000 1,200 1,400 1,600 2,000 2,500 3,000 4,500 6,000 8,000 10,000 12,000 16,000
200 200 200 250 / 400 250 / 400 600 600 600 600 1,000 1,000 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,200 / 1,500 / 1,800 1,200 / 1,500 / 1,800 1,200 / 1,800 / 2,400 1,200 / 1,800 / 2,400 1,200 / 1,800 / 2,400 1,800 / 2,400 1,800 / 2,400 1,800 / 2,400 1,800 / 2,400
Gear-cutting machines from Liebherr are designed for high performance, optimum quality and outstanding reliability. Advanced modular designs enable configuration of the customer’s individual machine.
Type LCS 100 LCS 150 LCS 200 LCS 300 LCS 380 LCS 500 LCS 600 LCS 700 LCS 1000 LCS 1200
Type LFG 800 LFG 1000 LFG 1250
2
Module mm 5 / 7 5 / 7 7 / 8 7 / 8 8 / 10 8 / 10 16 16 16 16
Profile depth mm 80 80 80
d profile grinding The performance and degree of automation can be selected for a specific productivity defined by the customer. A range of different models for machining workpieces up to 16,000 mm in diameter is available.
Workpiece diameter mm
Axial distance mm
100 150 200 300 380 500 600 700 1,000 1,200
600 600 600 600 600 600 1,000 1,000 1,000 1,000
Workpiece diameter mm
Axial distance mm
800 1,000 1,250
1,200 (more on request) 1,200 (more on request) 1,200 (more on request)
Shaping Type LS 80 LS 120 LS 150 LS 180 LFS/LSE 200 LFS/LSE 300 LFS/LSE 380 LFS/LSE 500 LFS/LSE 600 LFS/LSE 700 LFS/LSE 800 LFS/LSE 1000 LFS/LSE 1200 LFS/LSE 1600 WSC 800 WSC 1000 WSC 1200 WSC 1400 WSC 1600 WSC 2000 WSC 2500 WSC 3000 WSC 4500
Module mm
WorkpieceØ mm
Axial-Travel mm
Axialweg mm
3 / 5 3 / 5 3 / 5 3 / 5 6 / 12 6 / 12 6 / 12 6 / 12 12 12 12 12 12 12 22 22 22 22 22 22 22 22 22
80 125 150 180 200 300 380 500 600 700 800 1,000 1,200 1,600 800 1,000 1,200 1,400 1,600 2,000 2,500 3,000 4,500
30 / 55 30 / 55 30 / 55 30 / 55 100 / 180 / 215 100 / 180 / 215 100 / 180 / 215 100 / 180 / 215 180 / 240 180 / 240 180 / 240 180 / 240 180 / 240 180 / 240 270 / 420 270 / 420 270 / 420 270 / 420 270 / 420 330 / 600 330 / 600 330 / 600 330 / 600
– – – – 250 / 400 250 / 400 250 / 400 250 / 400 600 / 950 600 / 950 600 / 950 600 / 950 600 / 950 500 / 850 600 / 1,100 600 / 1,100 600 / 1,100 1,000 1,000 1,200 1,200 1,200 1,200
3
Gear-cutting tools Module range mm
Tools Cutters Wafer cutters Solid wafers Rotary gears Rotary bars Shaving cutters Rack type cutters Rolling deburring gears Chamfering gears Gauges Calibration tools CBN grinding tools CBN grinding tools
0.25 - 30 0.30 - 6 0.25 - 30 1-4 0.75 - 1.5 0.75 - 13 0.5 - 40 1 - 6.5 1 - 6.5 0.75 - 20 1-4 1-6 1-6
Workpiece diameter mm
max. 360 mm max. 220 mm max. 360 mm max. 127 mm 12“ - 48“ max. 320 mm 20x48x80 - 28x148x233 max. 280 mm max. 280 mm max. 360 mm 30 - 200 mm 40 - 200 mm 40 - 200 mm
Liebherr offers a comprehensive range of gear-cutting tools, many years of experience in gear wheel manufacturing and maximum product quality down to the smallest detail. We are a reliable partner offering innovative development and long tool service life. Services
Sharpening and coating gear-cutting tools. Recoating CBN tools
Software
The WinKolli program checks the suitability of cutting wheels for customerspecific gear cutting applications.
XM
The program calculates all values of standard test processes for checking tooth thickness. Gauge tooth numbers or measuring ball diameters can be replaced as desired. The program allows adjustments to be made to the available measuring instrumentation for involute gear cutting.
Tooth analysis
The program calculates the machining time and characteristic values such as undeformed chip thickness, return stroke collision and can be used for optimisation of the impact process.
4
Automation systems Liebherr implements projects in all areas of production and assembly with a wide range of products. The product range consists of loading portals, transfer systems, conveyor systems, robot integration and pallet handling systems, offering a wide variety of options for combining products for any type of application. The modular design, use of high-quality components and employment of qualified technicians guarantees aboveaverage system availability.
Loading portal LP 10 LP 20 LP 200 LP 2000 LP 10000 Transfer systems
Transport load kg
Max. workpiece weight kg
Stroke m
Repeat accuracy/axis mm
40 160 450 1,200 2,000 30
10 30 150 500 1,500 30
1.3 1.5 2 2 2 0.7
± 0.1 ± 0.1 ± 0.1 ± 0.15 ± 0.15 ± 0.5
Snap chain-type conveyors Toothed chain-type conveyors Plastic chain conveyors Chain conveyors Palletised conveyors Carrier prism conveyors Indexing chain conveyors
Workpiece weight kg
Workpiece diameter mm
10 10 20 / 150 50 80 70 50
300 300 400 any any 380 any
Pallet handling systems
Linear systems Rotary loading systems
Robot integration
Liebherr integrates robots from all major manufacturers into production systems, standing or suspended, for palletising, loading machines or assembly tasks.
The locations
Liebherr-Verzahntechnik GmbH Werk Ettlingen Hertzstrasse 9-15 76275 Ettlingen, Germany +49 (0)7243 708-0 Fax +49 (0)7243 708-685 E-Mail: [email protected]
Liebherr-Utensili S.r.l. Via Nazioni Unite 18 10093 Collegno TO, Italia +39 011 4 24 87 11 Fax +39 011 4 55 99 64 E-Mail: [email protected]
Printed in Germany by Roth BK 09.11
Liebherr-Verzahntechnik GmbH Kaufbeurer Strasse 141, 87437 Kempten, Germany +49 (0)831 786-0, Fax +49 (0)831 786-1279 www.liebherr.com, E-Mail: [email protected]
Liebherr Gear Technology, Inc. 1465 Woodland Drive Saline, MI 48176-1259, USA +1 734 429 7225 Fax +1 734 429 2294 E-Mail: [email protected]
Liebherr Machine Tools India Pvt. Ltd. 353/354, 4th Main, 9th Cross, 4th Phase Peenya Industrial Area Bangalore - 560 058, India +91 (0)80 4127 3033 Fax +91 (0)80 4127 2625 E-Mail: [email protected]
Subject to technical modifications.
Hobbing Type LC 60 LC 100 LC 130 LC 150 LC 180 LC 200 LC 300 LC 380 LC 500 LC 600 LC 700 LC 800 LC 1000 LC 1200 LC 1400 LC 1600 LC 2000 LC 2500 LC 3000 LC 4500 LC 6000 LC 8000 LC 10000 LC 12000 LC 16000
Generating and Module mm
WorkpieceØ mm
Axial-Travel mm
2.75 2.75 2.75 3 3 7 7 7 7 12 / 14 12 / 14 12 / 16 / 20 12 / 16 / 20 12 / 16 / 20 16 / 20 16 / 20 24 / 30 30 / 40 30 / 40 30 / 40 30 / 40 60 / 100 60 / 100 60 / 100 60 / 100
60 100 130 150 180 200 300 380 500 600 700 800 1,000 1,200 1,400 1,600 2,000 2,500 3,000 4,500 6,000 8,000 10,000 12,000 16,000
200 200 200 250 / 400 250 / 400 600 600 600 600 1,000 1,000 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,000 / 1,400 / 1,800 1,200 / 1,500 / 1,800 1,200 / 1,500 / 1,800 1,200 / 1,800 / 2,400 1,200 / 1,800 / 2,400 1,200 / 1,800 / 2,400 1,800 / 2,400 1,800 / 2,400 1,800 / 2,400 1,800 / 2,400
Gear-cutting machines from Liebherr are designed for high performance, optimum quality and outstanding reliability. Advanced modular designs enable configuration of the customer’s individual machine.
Type LCS 100 LCS 150 LCS 200 LCS 300 LCS 380 LCS 500 LCS 600 LCS 700 LCS 1000 LCS 1200
Type LFG 800 LFG 1000 LFG 1250
2
Module mm 5 / 7 5 / 7 7 / 8 7 / 8 8 / 10 8 / 10 16 16 16 16
Profile depth mm 80 80 80
d profile grinding The performance and degree of automation can be selected for a specific productivity defined by the customer. A range of different models for machining workpieces up to 16,000 mm in diameter is available.
Workpiece diameter mm
Axial distance mm
100 150 200 300 380 500 600 700 1,000 1,200
600 600 600 600 600 600 1,000 1,000 1,000 1,000
Workpiece diameter mm
Axial distance mm
800 1,000 1,250
1,200 (more on request) 1,200 (more on request) 1,200 (more on request)
Shaping Type LS 80 LS 120 LS 150 LS 180 LFS/LSE 200 LFS/LSE 300 LFS/LSE 380 LFS/LSE 500 LFS/LSE 600 LFS/LSE 700 LFS/LSE 800 LFS/LSE 1000 LFS/LSE 1200 LFS/LSE 1600 WSC 800 WSC 1000 WSC 1200 WSC 1400 WSC 1600 WSC 2000 WSC 2500 WSC 3000 WSC 4500
Module mm
WorkpieceØ mm
Axial-Travel mm
Axialweg mm
3 / 5 3 / 5 3 / 5 3 / 5 6 / 12 6 / 12 6 / 12 6 / 12 12 12 12 12 12 12 22 22 22 22 22 22 22 22 22
80 125 150 180 200 300 380 500 600 700 800 1,000 1,200 1,600 800 1,000 1,200 1,400 1,600 2,000 2,500 3,000 4,500
30 / 55 30 / 55 30 / 55 30 / 55 100 / 180 / 215 100 / 180 / 215 100 / 180 / 215 100 / 180 / 215 180 / 240 180 / 240 180 / 240 180 / 240 180 / 240 180 / 240 270 / 420 270 / 420 270 / 420 270 / 420 270 / 420 330 / 600 330 / 600 330 / 600 330 / 600
– – – – 250 / 400 250 / 400 250 / 400 250 / 400 600 / 950 600 / 950 600 / 950 600 / 950 600 / 950 500 / 850 600 / 1,100 600 / 1,100 600 / 1,100 1,000 1,000 1,200 1,200 1,200 1,200
3
Gear-cutting tools Module range mm
Tools Cutters Wafer cutters Solid wafers Rotary gears Rotary bars Shaving cutters Rack type cutters Rolling deburring gears Chamfering gears Gauges Calibration tools CBN grinding tools CBN grinding tools
0.25 - 30 0.30 - 6 0.25 - 30 1-4 0.75 - 1.5 0.75 - 13 0.5 - 40 1 - 6.5 1 - 6.5 0.75 - 20 1-4 1-6 1-6
Workpiece diameter mm
max. 360 mm max. 220 mm max. 360 mm max. 127 mm 12“ - 48“ max. 320 mm 20x48x80 - 28x148x233 max. 280 mm max. 280 mm max. 360 mm 30 - 200 mm 40 - 200 mm 40 - 200 mm
Liebherr offers a comprehensive range of gear-cutting tools, many years of experience in gear wheel manufacturing and maximum product quality down to the smallest detail. We are a reliable partner offering innovative development and long tool service life. Services
Sharpening and coating gear-cutting tools. Recoating CBN tools
Software
The WinKolli program checks the suitability of cutting wheels for customerspecific gear cutting applications.
XM
The program calculates all values of standard test processes for checking tooth thickness. Gauge tooth numbers or measuring ball diameters can be replaced as desired. The program allows adjustments to be made to the available measuring instrumentation for involute gear cutting.
Tooth analysis
The program calculates the machining time and characteristic values such as undeformed chip thickness, return stroke collision and can be used for optimisation of the impact process.
4
Automation systems Liebherr implements projects in all areas of production and assembly with a wide range of products. The product range consists of loading portals, transfer systems, conveyor systems, robot integration and pallet handling systems, offering a wide variety of options for combining products for any type of application. The modular design, use of high-quality components and employment of qualified technicians guarantees aboveaverage system availability.
Loading portal LP 10 LP 20 LP 200 LP 2000 LP 10000 Transfer systems
Transport load kg
Max. workpiece weight kg
Stroke m
Repeat accuracy/axis mm
40 160 450 1,200 2,000 30
10 30 150 500 1,500 30
1.3 1.5 2 2 2 0.7
± 0.1 ± 0.1 ± 0.1 ± 0.15 ± 0.15 ± 0.5
Snap chain-type conveyors Toothed chain-type conveyors Plastic chain conveyors Chain conveyors Palletised conveyors Carrier prism conveyors Indexing chain conveyors
Workpiece weight kg
Workpiece diameter mm
10 10 20 / 150 50 80 70 50
300 300 400 any any 380 any
Pallet handling systems
Linear systems Rotary loading systems
Robot integration
Liebherr integrates robots from all major manufacturers into production systems, standing or suspended, for palletising, loading machines or assembly tasks.
The locations
Liebherr-Verzahntechnik GmbH Werk Ettlingen Hertzstrasse 9-15 76275 Ettlingen, Germany +49 (0)7243 708-0 Fax +49 (0)7243 708-685 E-Mail: [email protected]
Liebherr-Utensili S.r.l. Via Nazioni Unite 18 10093 Collegno TO, Italia +39 011 4 24 87 11 Fax +39 011 4 55 99 64 E-Mail: [email protected]
Printed in Germany by Roth BK 09.11
Liebherr-Verzahntechnik GmbH Kaufbeurer Strasse 141, 87437 Kempten, Germany +49 (0)831 786-0, Fax +49 (0)831 786-1279 www.liebherr.com, E-Mail: [email protected]
Liebherr Gear Technology, Inc. 1465 Woodland Drive Saline, MI 48176-1259, USA +1 734 429 7225 Fax +1 734 429 2294 E-Mail: [email protected]
Liebherr Machine Tools India Pvt. Ltd. 353/354, 4th Main, 9th Cross, 4th Phase Peenya Industrial Area Bangalore - 560 058, India +91 (0)80 4127 3033 Fax +91 (0)80 4127 2625 E-Mail: [email protected]
Subject to technical modifications.
